John Deere 450G 455G 550G 555G 650G Crawler Dozer Workshop Repair Service Manual TM1404 PDF - MJODTM1404.zip
Full-service repair documentation for the John Deere 450G, 455G, 550G, 555G, and 650G Crawler Dozer, containing every bit of workshop data needed to service, fix, and maintain these machines the way trained technicians do.
This workshop service and repair manual for the John Deere 450G, 455G, 550G, 555G, and 650G Crawler Dozers covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1404 (EN) - John Deere 450G, 455G, 550G, 555G, 650G Crawler Dozer Technical Manual (Repair).PDF
TM1404 (EN) - John Deere 450G, 455G, 550G, 555G, 650G Crawler Dozer Technical Manual (Repair).epub
Total Pages: 981 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
Help!! Help!! Help!! Help!!
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Tracks
Track System
Dealer Fabricated Tools
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Dealer Fabricated Tools
Transmission
Control Linkage
Input Drive Shafts and U-Joints
Gears, Shafts, Bearings and Clutch
Hydraulic System
Dealer Fabricated Tools
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling System
Speed Controls and Fuel Shut-Off Linkage
Intake System
External Fuel Supply System
Torque Converter
Removal and Installation
Turbine, Gears and Shaft
Dampener Drive
Removal and Installation
Steering Systems
Power Steering Linkage
Hydraulic System
Electrical System
Batteries, Support and Cables
Alternator, Regulator, and Charging System Wiring
Lighting System
Wiring Harness and Switches
Instruments and Indicators
Motors and Actuators
Frames, Chassis, or Supporting Structure
Frame Installation
Chassis Weights
Dealer Fabricated Tools
Operator`s Station
Removal and Installation
Seat and Seat Belt
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Guards
Grille and Grille Housing
Fenders
Safety, Convenience and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Bucket
Controls Linkage
Frames
Hydraulics
Bulldozer
Blades
Controls Linkage
Frames
Hydraulic System
Backhoe
Removal and Installation
Backhoe
Buckets
Controls Linkage
Frames
Hydraulic System
Total Pages: 970 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
tm1404 - 450G, 455G, 550G, 555G, 650G Crawler
Table of Contents
Foreword
Help!! Help!! Help!! Help!!
Section 00: General Information
Group 0001: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 0002: General Specifications
450G Crawler Dozer Specifications
450G Drain and Refill Capacities
450G—LT Crawler Dozer Specifications
450G—LT Drain and Refill Capacities
450G—LGP Crawler Dozer Specifications
450G—LGP Drain and Refill Capacities
455G Crawler Loader Specifications
455G Crawler Loader Specifications—cont.
455G Drain and Refill Capacities
550G—LT Crawler Dozer Specifications
550G—LT Drain and Refill Capacities
550G—LGP Crawler Dozer Specifications
550G—LGP Drain and Refill Capacities
555G Crawler Loader Specifications
555G Drain and Refill Capacities
650G Crawler Dozer Specifications
650G Drain and Refill Capacities
650G—LGP Crawler Dozer Specifications
650G—LGP Drain and Refill Capacities
9310 Backhoe Specifications
9310 Backhoe Lift Capacity (G Series Loaders)
9310 Backhoe Lift Capacity (G-Series Dozers)
Group 0003: Torque Values
Specifications
Hardware Torque Specifications
ROPS Torque Specifications
Checking Track Shoe Cap Screw Torque
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Group 0004: Fuels and Lubricants
Fuel Specifications
Storing Fuel
Do Not Use Galvanized Containers
Diesel Engine Oil
Final Drive Oil
Track Roller, Front Idler, and Carrier Roller Oil
Transmission, Steering Clutches, Hydraulic and Winch Oil
Grease
Heavy Duty Diesel Engine Coolant
Alternative and Synthetic Lubricants
Lubricant Storage
Section 01: Tracks
Group 0130: Track System
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Measure Carrier Roller Wear
Remove and Install Carrier Roller Assembly
Disassemble and Assemble Carrier Roller
Check Carrier Roller Oil Level
Measure Track Roller Wear
Remove and Install Track Rollers
Disassemble and Assemble Track Roller (S.N. —XXXXXX)
Disassemble and Assemble Track Roller (S.N. XXXXXX— )
Checking Track Roller Oil Level (S.N. —XXXXXX)
Checking Track Roller Oil Level (S.N. XXXXXX— )
Adding Oil to the Roller (S.N. —XXXXXX)
Adding Oil to the Roller (S.N. XXXXXX— )
Measure Track Shoe Grouser Wear
Remove and Install Track Shoe
Measure Link Height
Measure Track Bushing Outer Diameter
Measure Track Pitch
Adjust Track Sag
Remove Sealed Track Chain
Turn Sealed Track Chain Pins and Bushings
Disassemble and Assemble Sealed Track Chain Using Track Press
Install Sealed Track Chain
Remove and Install Lubricated Track Chain—Interlock Master Link
Remove and Install Lubricated Track Chain—Single or Saw Tooth Master Split Link
Disassemble Lubricated Track Chain to Turn Bushings and Relubricate Chain
Assemble Lubricated Track Chain to Turn Bushings and Relubricate Chain
Disassemble and Assemble Lubricated Track Chain to Turn Pins and Not Relubricate
Measure Front Idler Wear
Remove and Install Front Idler Assembly
Disassemble and Inspect Front Idler Assembly
Assemble Front Idler Assembly
Idler Adjustment Procedure
Check Front Idler Oil Level
Remove and Disassemble Hydraulic Track Tension Adjuster (S.N. —745426)
Assemble and Install Hydraulic Track Tension Adjuster (S.N. —745426)
Remove and Disassemble Hydraulic Track Tension Adjuster (S.N. 745427—781708)
Remove and Disassemble Hydraulic Track Tension Adjuster (S.N. 781709— )
Assemble and Install Hydraulic Track Tension Adjuster (S.N. 745427—)
Remove and Install Track Idler Recoil Spring
Disassemble and Assemble Recoil Spring
Remove and Install Sprocket
Remove and Install Track Frame
Remove and Install Frame Wear Strips
Group 0199: Dealer Fabricated Tools
DF1041 Track Nut Removal Tool
DF1067 Lubricated Track Split Master Link Separator Tool—Earlier Machines
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
ST4920 Track Recoil Spring Disassembly and Assembly Tool
Section 02: Axles and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive
Disassemble and Assemble Final Drive
Adjust Pinion Shaft Preload
Adjust Idler Shaft Preload for Double Reduction Drives
Adjust Axle Shaft Preload
Remove and Install Steering Clutch
Disassemble and Assemble Steering Clutch (S.N. —770807)
Disassemble and Assemble Steering Clutch (S.N. 770808— )
Disassemble and Assemble Steering Brake Anchor (S.N. —770807)
Disassemble and Assemble Steering Brake Anchor (S.N. 770808— )
Disassemble and Assemble Steering Brake Linkage (S.N. —770807)
Disassemble and Assemble Steering Brake Linkage (S.N. 770808— )
Adjust Steering Brake Linkage
Adjust Steering Brake Self-Adjuster Linkage (S.N. —770807)
Manual Steering Brake Adjustment (S.N. —770807)
Manual Steering Brake Adjustment (S.N. 770808— )
Adjust Steering Brakes Linkage—Pedal Steer
Adjust Steering Brakes Linkage—Lever Steer (S.N. —770807)
Adjust Steering Brakes Linkage—Lever Steer (S.N. 770808—)
Engage Tow Disconnect Pins Manually
Group 0260: Hydraulic System
Other Material
Specifications
Remove and Install Steering Clutch Valve
Disassemble and Assemble Steering Clutch Valve (S.N. —770807)
Disassemble and Assemble Steering Clutch Valve (S.N. 770808— )
Adjust Steering Clutch Valve
Remove and Install Steering Brake Cylinder
Group 0299: Dealer Fabricated Tools
DF1030 Brake Assembly Tool
DF1063 Final Drive Lift Bracket
DF1063A Single Reduction Adapter Plate
DF1063B Double Reduction Adapter Plate
Section 03: Transmission
Group 0315: Control Linkage
Other Material
Specifications
Disassemble and Assemble Transmission Linkage (S.N. —768272)
Disassemble and Assemble Transmission Linkage (S.N. 768273— )
Transmission Control Linkage Adjustment
Group 0325: Input Drive Shafts and U-Joints
Remove and Install Drive Shaft
Group 0350: Gears, Shafts, Bearings and Clutch
Special or Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transmission
Disassemble Transmission
Check Backing Plates Movement
Disassemble and Assemble Transmission Cover
Disassemble and Assemble First/Second and Third/Fourth Clutch Packs
Disassemble and Assemble Forward/Reverse Clutch Pack
Replace Ring Gear
Adjust Cone Point
Adjust Ring Gear Bearing Preload
Adjust Output Shaft Bearing Preload
Assemble Transmission
Transmission Air Test
Disassemble and Assemble Transverse Housing
Group 0360: Hydraulic System
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transmission Control Valve
Disassemble and Assemble Transmission Control Valve
Disassemble and Assemble Transmission Control Valve Manifold
Adjust Rate of Shift