John Deere W540 Combine (Worldwide Edition, MY 2012-2013) Parts Catalog Manual PDF (PC4658) - MJODPC4658.zip

A full OEM Parts Manual covering the John Deere W540 Combine (Worldwide Edition, model years 2012–2013), providing every factory parts detail needed to service, upkeep, and fix the machine the way a trained technician would.

John Deere W540 Combine (Worldwide Edition, model years 2012–2013) Parts Catalog Manual (PC4658).pdf

PRODUCT DETAILS:

Total Pages: 1,821 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Document Type: Parts Catalog

NOTES: Operator's Manual, Component Technical Manual, Repair Technical Manual, & Operation & Test Technical Manual (Electrical Wiring Diagrams included) available upon request

TABLE OF CONTENTS

020 Engine 6068HZ480-DD21323.....2

ST133729 - 1145 Valve Cover.....4

ST133808 - 2496 Fan Idler Pulley.....6

ST133912 - 4436 Timing Gear Cover and Water Pump.....8

ST141458 - 1408 Flywheel Housing.....11

ST141471 - 35EJ Final Fuel Filter.....13

ST141500 - 8719 Belt Tensioner.....15

ST141948 - 8907 Exhaust Gas Recirculation.....17

ST150469 - 9901 Engine Gasket Set.....20

ST150470 - 9901 Complete Block Assembly.....22

ST151775 - 3799 Fuel Transfer Pump Cover.....24

ST151855 - 6698 Temperature Switch Plug.....26

ST166238 - 5702 Water Pump Inlet.....28

ST21560 - 5945 Oil Cooler.....30

ST258863 - 2344 Fan Drive.....32

ST258894 - 6372 Low Pressure Fuel Lines.....34

ST258896 - 65QZ Turbocharger (004029 - ).....37

ST258899 - 6726 Sensors.....41

ST258902 - 8431 Engine Wiring Harness.....44

ST258903 - 84AG Engine Wiring Harness.....48

ST274859 - 9901 EGR Valve Gasket Kit.....56

ST274893 - 4905 Valve Actuating Mechanism.....58

ST275027 - 2154 Thermostat Cover.....61

ST275224 - 9901 Engine Overhaul Kit.....63

ST34770 - 169Z Fuel Injection System.....65

ST348491 - 2698 Engine Coolant Heater Fittings.....69

ST35333 - 3612 Front Plate.....71

ST35349 - 6251 Alternator Mounting.....73

ST35375 - 2001 Water Pump Pulley.....75

ST374408 - 2932 Ventilating System.....77

ST375066 - 9901 Complete Engine.....79

ST37719 - 4002 Engine Oil Dipstick.....81

ST37745 - 8843 Engine Oil Filter.....83

ST377893 - 5409 Air Intake.....85

ST37829 - 9901 Engine Gasket Kit.....88

ST389652 - 16C7 Fuel Injection System.....90

ST458807 - 5024 Engine Oil Pump.....94

ST52678 - 9901 Liquid Gasket, Grease Camshaft Bushing, Coolant.....96

ST54256 - 3917 Thermostat Housing.....98

ST569252 - 1511 Flywheel.....101

ST624061 - 4834 Connecting Rods and Pistons.....103

ST628187 - 4327 Starting Aid.....106

ST706544 - 1322 Crankshaft Pulley.....108

ST71890 - 17BL Air Intake.....110

ST71894 - 2255 Thermostat.....112

ST72090 - 2917 Ventilating System.....114

ST73498 - 1299 Oil Filler Neck Cover.....116

ST74383 - 4633 Cylinder Block.....118

ST746468 - 5120 Cylinder Head with Valves.....121

ST771011 - 6811 Damper.....124

ST77197 - 5498 Turbo Air Inlet.....126

ST77209 - 7423 Air Conditioning Mounting Bracket.....128

ST781794 - 19BG Oil Pan.....130

ST788994 - 2873 Exhaust Manifold ( - 149624).....132

ST788998 - 28AX Exhaust Manifold (151492 - ).....134

ST816629 - 4712 Crankshaft and Bearings.....136

ST85634 - 9901 Short Block Assembly.....138

021 Engine 6068HZ483-DD21540.....140

ST133729 - 1145 Valve Cover.....142

ST133808 - 2496 Fan Idler Pulley.....144

ST133912 - 4436 Timing Gear Cover and Water Pump.....146

ST141458 - 1408 Flywheel Housing.....149

ST141460 - 16E8 Fuel Injection Pump.....151

ST141461 - 17DF Air Intake.....155

ST141471 - 35EJ Final Fuel Filter.....157

ST141496 - 6745 Sensors.....159

ST141500 - 8719 Belt Tensioner.....161

ST150470 - 9901 Complete Block Assembly.....163

ST151775 - 3799 Fuel Transfer Pump Cover.....165

ST151855 - 6698 Temperature Switch Plug.....167

ST166238 - 5702 Water Pump Inlet.....169

ST20775 - 3933 Thermostat Housing.....171

ST258863 - 2344 Fan Drive.....174

ST258894 - 6372 Low Pressure Fuel Lines.....176

ST274893 - 4905 Valve Actuating Mechanism.....179

ST275027 - 2154 Thermostat Cover.....182

ST275224 - 9901 Engine Overhaul Kit.....184

ST30408 - 28AR Exhaust Manifold.....186

ST30432 - 5951 Engine Oil Cooler.....188

ST348491 - 2698 Engine Coolant Heater Fittings.....190

ST35333 - 3612 Front Plate.....192

ST35349 - 6251 Alternator Mounting.....194

ST35375 - 2001 Water Pump Pulley.....196

ST37719 - 4002 Engine Oil Dipstick.....198

ST37745 - 8843 Engine Oil Filter.....200

ST378000 - 2889 Exhaust Manifold.....202

ST37829 - 9901 Engine Gasket Kit.....204

ST379984 - 65GF Turbocharger.....206

ST380034 - 84AN Engine Wiring Harness.....209

ST380073 - 9901 Complete Engine.....213

ST380098 - 2941 Ventilating System.....215

ST458807 - 5024 Engine Oil Pump.....217

ST52678 - 9901 Liquid Gasket, Grease Camshaft Bushing, Coolant.....219

ST569252 - 1511 Flywheel.....221

ST624061 - 4834 Connecting Rods and Pistons.....223

ST628187 - 4327 Starting Aid.....226

ST628287 - 5903 Engine Oil Cooler.....228

ST706544 - 1322 Crankshaft Pulley.....230

ST71894 - 2255 Thermostat.....232

ST73498 - 1299 Oil Filler Neck Cover.....234

ST74383 - 4633 Cylinder Block.....236

ST771011 - 6811 Damper.....239

ST77209 - 7423 Air Conditioning Mounting Bracket.....241

ST781794 - 19BG Oil Pan.....243

ST789900 - 5167 Cylinder Head (284394 - ).....245

ST816629 - 4712 Crankshaft and Bearings.....248

ST85634 - 9901 Short Block Assembly.....250

ST864453 - 9901 Cylinder Head Gasket Kit.....252

ST959598 - 5128 Cylinder Head With Valves ( - 284393).....255

030 Engine Auxiliaries, Tank, Air System Combine W540 - MY12.....258

ST330697 - Fuel Filter W_ 800 L Tank (Optional).....259

ST330704 - Primary Fuel Filter.....262

ST330707 - Fuel Lines And Connections.....264

ST330727 - Fuel Lines And Fuel Tank Ventilation.....266

ST330758 - Air Cleaner and Intake Tubes (Short Filter).....268

ST330784 - Air Cleaner And Intake Tubes (Long Filter).....270

ST330786 - Muffler and Exhaust Pipe.....272

ST330789 - Rotary Screen Drive And Idler Arms.....274

ST330793 - Fan Drive Supports.....279

ST330797 - Fan Wheel And Drive.....281

ST330798 - Crankshaft Pulley.....283

ST330841 - Main Gear Case Clutch.....285

ST330842 - Idler And Pulley.....287

ST330845 - Rotary Screen Door and Screen.....289

ST330847 - Cooling Package Frame.....292

ST330848 - Radiator And Hoses.....295

ST330856 - Air Cleaner Mounting Bracket.....298

ST330866 - Aftercooler And Hoses.....300

ST330867 - Engine Support.....302

ST330868 - Engine Crankcase Oil Lines.....304

ST739712 - Connections For Heater Hoses.....306

ST742796 - Expansion Tank.....308

ST742802 - Fuel Tank (800 Liter) and Fittings.....310

040 Electrical Equipment Combine W540 - MY12.....314

ST198031 - 4-Wheel Drive Axle Jumper, Wiring Harness.....320

ST241098 - Wiring Harness Accessories.....322

ST241099 - Wiring Harness Accessories.....325

ST241100 - Wiring Harness Accessories.....328

ST241101 - Wiring Harness Accessories.....331

ST241104 - Wiring Harness Accessories.....335

ST241106 - Wiring Harness Accessories.....338

ST241107 - Wiring Harness Accessories.....341

ST241108 - Wiring Harness Accessories.....344

ST241109 - Wiring Harness Accessories.....347

ST241110 - Wiring Harness Accessories.....350

ST241111 - Wiring Harness Accessories.....354

ST241112 - Wiring Harness Accessories.....357

ST241113 - Accessories.....360

ST242550 - Wiring Harness Accessories.....364

ST242551 - Wiring Harness Accessories, Weatherpack Terminals and Connectors.....367

ST242553 - Wiring Harness Accessories.....370

ST346263 - LC1 Main Wiring Harness - Front.....374

ST346270 - LC1 Main Wiring Harness - Rear.....379

ST346271 - LC2 Main Wiring Harness.....382

ST346272 - RH Main Wiring Harness - Front.....386

ST346273 - RH Main Wiring Harness - Rear.....390

ST348246 - Engine Wiring Harness (9.0L, IT4).....393

ST348250 - Grain Tank Wiring Harness (Greater Than 10,000 Liters).....397

ST348257 - Push Button Shift Transmission.....400

ST348260 - Engine Wiring Harness (6.8_9.0L Tier 3).....402

ST348265 - Grain Tank Wiring Harness (Less Than 10,000 Liters).....405

ST348266 - ProDrive Wiring Harness.....408

ST348267 - Two - Speed Four Wheel Drive Wiring Harness.....410

ST348268 - Two Wheel Drive Wiring Harness.....412

ST348273 - Battery and Cables.....414

ST348275 - Wiring Harness System For Monitoring Grain Loss (Narrow Body).....417

ST348276 - HillMaster Wiring Harness.....419

ST348277 - Front RH Turn Signal And Clearance Lights.....421

ST348278 - Front LH Turn Signal And Clearance Lights.....423

ST348281 - Rear Lights.....425

ST348282 - Back-Up Alarm And Switch.....429

ST349489 - Horn.....431

ST349490 - Service Lights.....433

ST349497 - Motor And Wiring Harness For Electrically-Adjustable Pre-Cleaner (Narrow Body).....435

ST349500 - Harness for Remote Shoe Adjust (Narrow Body).....437

ST349501 - Wiring Harness, Ground Speed.....439

ST349511 - 17' Unloading Auger Warning Light Wiring Harness.....441

ST349541 - Feeder House Drive Shaft, Speed Sensor For Header Control (W_O Contour Master) (Lateral Tilt).....444

ST349546 - Feeder House Drive Shaft, Speed Sensor For Header Control (W_ Contour Master).....446

ST349547 - Wiring Harness At Rear Hood For Separator Plugged Sensor.....448

ST349550 - AutoTrac, Wiring Harness.....451

ST349616 - Propulsion Control (Hydro Handle Switches).....453

ST349618 - Corner Lights Wiring Harness, Hood.....455

ST349620 - Left Control Unit 1, Power Module and Fuse Box.....457

ST349621 - LC2 Vehicle Controller.....459

ST349622 - RCU Vehicle Controller.....461

ST349627 - Rear Beacon Light.....463

ST349629 - Engine Air Filter Restriction Switch.....465

ST349633 - Mass Flow Sensor And Brackets.....467

ST349637 - Field Lights - Grain Tank Light.....469

ST349641 - Row Finder Lights Flood Lamp.....471

ST349642 - Field Lights - Left Service Lights.....473

ST349646 - Field Lights - Right Service Lights.....476

ST349650 - Adapter and Microphone Wiring Harness.....479

ST349658 - CAB Main Wiring Harness.....481

ST349683 - Field Lights - Stubble Lights And Shoe Light.....484

ST349686 - Field Lights - Engine Service Lights.....487

ST349689 - Grain Loss Monitor System.....489

ST349692 - Straw Chopper (LSSM Components).....491

ST349693 - Straw Chopper (LSSM Components).....493

ST349696 - Starter Relay, Oil Pressure Sensor.....495

ST349699 - Alternator, Sheave And Belt (120 AMPS).....497

ST349700 - Alternator, Sheave And Belt (200 AMPS).....500

ST349702 - Low Shaft Speed Sensors And Brackets.....503

ST349704 - Tailings Elevator Material Sensor.....505

ST349706 - HillMaster Leveling.....507

ST349709 - Wiring Harness And Control Units - Automatic Feedrate System And AutoTrac.....509

ST349715 - Cab Roof Wiring Harness.....513

ST350478 - Armrest Wiring Harness.....517

ST351146 - Second Power Module.....520

ST351787 - Headlights Wiring Harness (For France And Italy Only).....522

ST351793 - CAB Control Support.....524

ST351803 - Automatic Feed Rate System - Rotor Pressure Sensor.....526

ST351804 - Motor And Wiring Harness For Electrically - Adjustable Chaffer And Sieve.....528

ST351817 - Microphone.....530

ST351830 - Air Conditioning Wiring Harness.....532

ST351846 - Reel Speed Motor And Bracket.....534

ST351847 - Separator Fan Drive Adjusting Motor.....536

ST351848 - Headlights Under CAB.....538

ST351853 - Cable Channel For Rear Hood.....540

ST351855 - Cleaning Shoe Inspection Lights.....542

ST351857 - Concave Adjusting Motor.....544

ST351859 - Sensors And Connectors At Transmission.....546

ST351860 - Gear Shift Monitor Wiring Harness.....548

ST351862 - Warning Shields.....550

ST353933 - Steering Column Ether Switch.....552

ST353963 - Cab Power Module 2.....554

ST370003 - Cab Socket Outlet ( - 755000).....556

ST386269 - Cab Socket Outlet W_ Auxiliary Wiring Harness.....558

ST389606 - Cab Socket Outlets, Basic - W_O Auxiliary.....560

ST411516 - Controller and Harness.....562

ST431404 - Cab Roof Lights.....564

ST433302 - Sensor, Steering Input Device W_ CCH Pump.....566

ST696649 - Air Conditioner Wiring Harness.....568

ST696650 - Wiring Harness, Steering Single Tilt.....571

ST696651 - Wiring Harness, Steering Dual Tilt.....573

ST696654 - Wiring Harness, Small Display.....575

ST696657 - Wiring Harness, Big Display Arm.....577

ST706691 - John Deere™ RTK Radio.....579

ST706718 - Wiring Harness, Base Station.....581

ST706732 - Wiring Harness, Additional RTK Base Station.....583

ST717405 - Wiring Harness, Auto Implement Detection.....585

ST719936 - Wiring Harness, Light Lateral Dimensions.....587

ST719938 - Wiring Harness, Front LH Turn Signal _ Clearance Lights.....589

ST719939 - Wiring Harness, Italian Side Marker Lights, Attachment.....591

ST742597 - Back-Up Alarm and Switch.....594

ST742624 - Unloading Auger Warning Light Wiring Harness, 23.5 inch, 1 _ 2.....596

ST742648 - Unloading Auger Warning Light Wiring Harness, 23.5 inch, 2 _ 2.....599

ST742649 - Unloading Auger Warning Light Wiring Harness, 20 inch, 1 _ 2.....601

ST742654 - Unloading Auger Warning Light Wiring Harness, 20 inch, 2 _ 2.....604

ST756561 - Push Button Shift Transmission, Wiring Harness.....606

ST757964 - Attachment, Universal Receiver Mounting Bracket.....609

ST757966 - Universal Receiver Mounting Bracket.....611

ST758614 - Attachment, Mobile RTK Installation Kit.....613

ST758616 - Attachment, High Gain Base.....615

ST758797 - John Deere™ Mobile RTK Bracket and Wiring Harness Kit.....617

ST767439 - Brake Light Sensor Wiring Harness, French.....619

ST775654 - Attachment, Lower Driving Headlight (For Russia).....621

ST776230 - Attachment, Tailings Elevator Module.....623

ST800514 - Attachment, High Intensity Lights (088361 - ).....625

ST800822 - Attachment, Field Lights, Service Lights.....627

ST806119 - Attachment, GreenStar™ Moisture Sensor Mounting.....629

ST806128 - Attachment, Field Lights.....631

ST825088 - Horn Assembly.....633

ST830100 - Beacon Lights.....635

ST830107 - Vehicle Controller.....637

ST864490 - Lower Driving Headlight (For Russia).....639

ST864491 - Lower Driving Headlight (For Russia).....642

ST897776 - GreenStar™ Moisture Sensor.....644

050 Power Train Combine W540 - MY12.....647

ST353874 - Differential Gears And Shafts.....650

ST403987 - 3 Speed Transmission ( - 094131).....653

ST403990 - Transmission Housing And Shifter Forks.....655

ST403992 - Transmission Housing Cover and Shifter Cam.....658

ST403994 - Transmission, Differential Housing Cover and Shifter Cam, 20 km_h ( - 094131).....660

ST403996 - Transmission Pinion Shaft, Gears and Bearings.....663

ST415473 - Stroke Limiter, Hydrostatic Drive (For Germany).....666

ST415534 - Hydrostatic Pump 105 cm³, Part I.....668

ST415535 - Hydrostatic Pump 105 cm³, Part II.....671

ST415536 - Hydrostatic Pump 105 cm³, Part III.....675

ST415540 - Hydrostatic Drive Charge Pump.....677

ST415541 - Hydrostatic Drive Pump Cover, Ring and Pinion Final Drive.....681

ST415545 - Flow Control Valve for Automatic Feed Rate System, Hydrostatic Drive.....684

ST415547 - Position Sensor for Hydrostatic Drive Displacement Control Valve.....687

ST415555 - Transmission, Hydrostatic Drive Motor 105 CC, 25 km_h.....689

ST415557 - Hydrostatic Motor Valve.....693

ST415559 - Cam Lobe Motor.....696

ST415566 - Drive Housing.....698

ST415902 - Drive Housing.....701

ST415907 - Control Valve, 4WD On_Off.....706

ST415922 - 4-Wheel Drive Lines And Hoses, From Flow Control Valve To Cam Lobe Motors.....709