Toyota Electric Walkie Stackers 6BWC10/15/20, 6BWS10/11/13/15/20, 6BWR15 Workshop Repair Service Manual PDF - MTOIN6BWCL3WS.zip

Full factory-style service and repair documentation, including Electrical Wiring Diagrams, covering the Toyota Electric Walkie Stacker models 6BWC10, 6BWC15, 6BWC20, 6BWS10, 6BWS11, 6BWS13, 6BWS15, 6BWS20 and 6BWR15 — everything needed to service, troubleshoot, overhaul and rebuild these machines to professional workshop standards.

Inside the Toyota Electric Walkie Stacker 6BWC10/15/20, 6BWS10/11/13/15/20, 6BWR15 workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 570 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

00700-CL3WS-01 - Toyota Electric Walkie Adjustable Straddle Stacker 6BWS10_13 Service Guide (Serial Number 585890 - UP).pdf

00700-CL3WS-RP - Toyota Electric Walkie High Lifter Trucks 6BWC10_15_20, 6BWS11_15_20, 6BWR15 Master Service Manual (SN 6BWC10-20001 - UP).pdf

MAIN SECTIONS

00700-CL3WS-01 - Toyota Electric Walkie Adjustable Straddle Stacker 6BWS10_13 Service Guide (Serial Number 585890 - UP)....1

R/M 6BWS10-13....1

Table of Contents....3

Parts ordering instructions....7

Technical Data....9

Introduction, Maintenance....13

Service Program....15

Cleaning and Washing....16

External Cleaning....16

Motor Compartment Cleaning....17

Electrical Components....17

Safe Jacking....18

Planned Maintenance....19

Maintenance Schedule....19

Lubrication Schedule....24

Oil and Grease Specification....25

Tools....27

Super Seal Connectors....27

AMP Connectors....28

Other Tools....29

Support Arm Chassis....31

General....31

Main Components....32

Maintenance....32

Support Arm Width Adjustment....33

Support Arm Replacement....34

Electric Drive Motor....37

Component Parts....37

Motor Dismantling from Truck....39

Assembling....39

Service/Repairs....40

Motor Dismantling....40

Motor Assembling....41

Cleaning....41

Technical Data....42

Drive Unit/Gear....43

Component Parts....44

Technical Data....46

Top Cover Leakage....46

Drive Shaft Sealing Ring Replacement....47

Electromagnetic Brake....49

Brake Main Components....49

Maintenance....50

Basic Gap Adjustment....50

Brake Disc Replacement....51

Steering....53

Component Parts, Steering (Tiller) Arm....53

Brake Microswitch Adjustments....54

Steering (Tiller) Arm Handle....55

Dismantling/Assembling....57

Electrical Systems....59

Electrical Parts....59

List of Symbols and Electrical Wiring Diagram....61

Electrical Diagram 1(6)....63

Electrical Diagram 2(6)....64

Electrical Diagram 3(6)....65

Electrical Diagram 4(6)....66

Electrical Diagram 5(6)....67

Electrical Diagram 6(6)....68

Functional Description....69

Starting the Truck....69

Driving....69

Neutral Speed Reduction....69

Picture 3....69

Neutral Speed Reduction on Slopes....70

Braking....70

Forks Lifting....70

Forks Lowering....70

Horn....70

Hour Meter....71

Fault Codes....71

Parameters....77

Driver Parameters....78

Service Parameters....79

Parameter Description....80

Part Numbers....86

Transistor Panel....87

General....87

Diagnostic and Troubleshooting....88

Error Codes and Troubleshooting....88

Resetting Errors....89

Technical Specifications – Curtis 1243....90

Hydraulic System....91

Hydraulic Diagram and Components....91

Main Components....92

Description....92

Main Lift Chain System....93

Checking the Chain Settings....93

Chain Inspection....93

Noise....93

Surface Rust....93

Rusty Links....93

Stiff Links....94

Pin Rotation....94

Loose Pins....94

Outline Wear....95

Stretching....96

Damage....97

Damaged Discs....97

Damaged Pins....97

Dirty Chain....97

Cleaning....98

Lubrication....98

00700-CL3WS-RP - Toyota 6BWC10_15_20, 6BWS11_15_20, 6BWR15 Electric Walkie High Lifter Trucks Master Service Manual (SN 6BWC10-20001 - UP)....103

R/M 6BWC10/15/20, 6BWS11/15/20 AND 6BWR15 SERIAL NUMBER: 6BWC10-20001 & UP....103

Standard Codes....105

Table of Contents....107

Warning Symbols....117

Warning Levels....117

Prohibitory Symbols....118

Ordinance Symbols....118

Safety....119

General Safety....119

Battery Safety....123

Static Safety....128

Welding Safety....129

Introduction, Service Manual....131

Contents, Section M....133

Machine Information....133

General Product Information....135

Presentation of Walkie Trucks....135

Truck Side Views....136

Intended Truck Application....136

Prohibited Truck Application....136

Truck Data....137

6BWC10 Dimensions....138

6BWC15 Dimensions....139

6BWC20 Dimensions....140

6BWS11 Dimensions....141

6BWS15 Dimensions....142

6BWS20 Dimensions....143

6BWR15 Dimensions....144

Data Plate....145

Main Components....146

Inch (SAE) and Metric Fasteners....149

Introduction....149

Nomenclature, Threads....150

Strength Identification....151

Conversion of Metric and English Units....158

Technical Service Data....161

Ordering Spare Parts....165

Contents, Section P....167

Planned Maintenance....167

Introduction, Maintenance....169

Jacking Truck Off The Floor....170

Elevate Rear of Truck....170

Elevate Either Side of Truck....170

Lubricants....171

Standard....171

Corrosion....171

Cold Storage....172

Service Schedule....175

Planned Maintenance Schedule....175

Planned Maintenance Procedures....180

Services Performed Daily or Every 8 Operating Hours....180

Services Performed Monthly or Every 120 Operating Hours....181

Services Performed Every 480 or 960 Operating Hours....184

Services Performed Annually or Every 1400 Operating Hours....185

Lubrication Chart....187

Oil and Grease Specifications....188

Approved Oils and Grease....188

6BWC Grease & Mast Adjustment Points Location....189

6BWS Grease & Mast Adjustment Points Location....190

6BWR Grease & Mast Adjustment Points Location....191

Contents, Section S....193

Service Instructions....193

Frame/Chassis....195

General....197

Main Components....197

Inspection Covers....199

Battery Roller (Optional)....207

Battery Cover, Optional (6BWS11 “EE” Trucks Only)....209

Inspection....209

Removal....209

Installation....210

Battery Rollers....210

Inspection....210

Replacement....210

Driver Controls, One Spool....211

Removal....213

Installation....214

Driver Controls, Two Spool....215

Removal....218

Installation....219

Decals....221

Decal with Protective Sheet....221

Decal without Protective Sheet....221

Motor Maintenance Schedule/Troubleshooting....223

General Information....223

Operating Conditions....223

Troubleshooting....224

Motor Repair....231

Pump Motor....231

Pump Motor Removal....232

Pump Motor Installation....232

Drive Motor....233

Brush Replacement....237

Drive Motor Removal....237

Drive Motor Installation....238

Component Repair....240

Disassembly....240

Inspection....242

Drive End Head....242

Commutator End Head....242

Bearings....242

Brush and Commutator....243

Armature....245

Frame and Field Assembly....246

Assembly/Testing....247

Transmission....249

System Description....249

Troubleshooting....249

Kick Panel....250

Transmission Repair....251

Removal....252

Installation....253

Transmission Assembly....255

Disassembly....256

Assembly....256

Axle Seal....258

Removal....258

Installation....258

Parking Brake System....261

Brake Theory of Operation....263

Brake Adjustment....264

Brake Shoe Removal / Installation....265

Drive Wheel....267

Removal....267

Installation....268

Tire Pressing Procedure....269

Support/Swivel Wheel....271

Maintenance and Adjustments....274

Caster Adjustment....275

Troubleshooting....276

Stabilizing Caster....276

Load Wheels....277

Removal and Installation....280

Caster Assembly....281

Disassembly....282

Inspection....283

Assembly....284

Installation....285

Steering Arm/Wheel, Tiller Arm....287

Removal....288

Inspection....289

Installation....290

Steering Arm/Wheel, Head....291

Control Handle Head....292

Removal....292

Installation....292

Direction Control Switches....293

Raise, Lower, and Horn Switches....295

Potentiometer....298

Removal....298

Installation....299

Reverser Assembly Replacement....303

Electrical Functions....305

General....305

Adjustable Settings....305

References....305

Key Switch S17 in ON Position....306

Operating Arm in Drive Position, S10, Brake Switch Closed....306

Travel Request, Forks First....306

Travel Request, Forks Trailing....306

Reversing/Motor Brake Forks First to Forks Trailing Direction....307

Reversing/Motor Brake Forks Trailing to Forks First Direction....307

Reverser Switch....307

Lifting Forks....307

Lowering Forks....308

Horn....308

Options....308

Lifting Forks (Manual Valve)....308

Tilting Forks....308

Side Shifting Forks....308

Extend/Retract Forks....309

Electrical Symbols....311

Electrical Schematics....317

Battery....323

Removal....323

Installation....324

Battery Maintenance....325

Battery Inspection and Care....325

Battery Exterior Cleaning....326