Case IH MXM Series Tractor Workshop Repair Manual PDF MXM120 MXM130 MXM140 MXM155 MXM175 MXM190 (6-66002) - MCASIH666002012006.zip

Case IH Tractors MXM Series (MXM120, MXM130, MXM140, MXM155, MXM175, MXM190) Repair Service Manual (6-66002)

6-66002-01-2006 - Case IH Tractors MXM Series Service Manual (MXM120, MXM130, MXM140, MXM155, MXM175, MXM190).pdf

Complete service repair manual with Electrical Wiring Diagrams for Case IH Tractors MXM Series (MXM120, MXM130, MXM140, MXM155, MXM175, MXM190), with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Case IH Tractors MXM120, MXM130, MXM140, MXM155, MXM175, MXM190 workshop service repair manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 7,523 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

1 GENERAL

General Instructions and Health and Safety

2 Section 1000

ENGINE

Separating and Removing The Engine

Section 2001

Torques . . . . 2

Special Tools . . . 3

Separating Front Axle and Front Support from Engine . . . . 4

Separating Engine and Front Support from Transmission . . . . 14

Engine Removal . . . 21

7.5L CNH Engine

Section 2002

Specifications . . . . 2

Greases and Sealants . . . 8

Tightening Torques . . . 10

Special Tools . . . . 12

Fault Finding . . . . 13 and Operation . . . 17

Engine Overhaul--Introduction . . . 24

Injection Pump Timing Check . . . . 25

Engine Disassembly and Overhaul:--

Cylinder Head, Valves and Related Parts . . . . 28

Hydraulic Tappets--Adjustment . . . 38

Front Cover and Timing Gears . . . 40

Oil Pan . . . 44

Flywheel . . . . 45

Rear Cover Plate . . . . 46

Oil Pump . . . . 47

Oil Pressure Relief Valve . . . . 49

Camshaft, Tappets and Camshaft Bearings . . . . 50

Pistons and Cylinder Block . . . . 53

Crankshaft . . . . 62

Crankshaft Front Seal Installation . . . . 66

Engine compression test . . . . 67

Cooling System of Operation . . . . 68

Troubleshooting . . . . 70

Specifications . . . 71

Overhaul . . . . 72

3

FUEL

Fuel System

Section 3001

Specifications . . . . 2

Torques . . . . 2

Special Tools . . . 3 and Operation . . . . 4

Bosch VE Type Mechanically Controlled Fuel Injection System -- Removal . . . 10

Bosch VE Type Pump Timing and Installation . . . 11

Bosch VP Electronically Controlled Fuel Injection System -- Removal . . . 15

Bosch VP Electronically Controlled Fuel Injection System -- Timing Check . . . 16

Injection System Bleeding . . . 19

Injection System Testing and Overhaul . . . . 20

Electric Lift Pump -- Removal . . . . 22

Electric Lift Pump -- Testing . . . . 22

Turbocharger -- Removal . . . . 23

Turbocharger -- Dissassembly . . . 25

Turbocharger -- Inspection -- Reassembly-- Installation . . . . 25

Air Cleaner -- Removal -- Overhaul . . . 28

Main Fuel Tank -- Removal and Installation . . . . 31

Auxiliary Fuel Tank -- Removal and Installation . . . 32

Crankcase Ventilation . . . . 32

Foot Throttle Cable -- Replacement and Adjustment . . . . 33

Hand Throttle Cable -- Replacement and Adjustment . . . . 33

ELECTRICAL

Electrical Introduction

Section 4001

Electrical System and Fuses Description . . . 1

Fuses and Relays . . . 4

Controllers . . . . 10

Diagnostic Connectors . . . . 13

System Precautions For Battery Charging and Welding . . . 14

Temporary Wiring Repair . . . . 15

System Diagrams . . . . 17

Electronic Management Unit and Digital Instrument Cluster (175 &190 Models) . . 18

Central Controller (XCM) (175 & 190 Models) . . . 20

Secondary Controller (EDC and Transmission) (175 & 190 Models) . . . . 22

Engine Control Module (175 & 190 Models) . . . 24

Electro--Hydraulic Remote Valves (175 & 190 Models) . . . 26

Electronic Management Unit and Digital Instrument Cluster

Full Powershift (120 to 155 Models) . . . 28

Secondary Controller ( Full Powershift EDC and Transmission) (120 to 155 Models) . . . 30

General Control Module (GCM) (Full Powershift -- Front Suspension) (120 to 155 Models) . . . 32

Small Control Module (Vistronic Fan) (All 120 to 155 Models) . . . 34

Electronic Management Unit and Digital Instrument Cluster

Semi Powershift (120 to 155 Models) . . . . 36

General Control Module (GCM) (Semi Powershift -- EDC and Front Suspension)

(120 to 155 Models) . . . 36

Transmission Control Module (TCM) (Semi Powershift) (120 to 155 Models) . . . . 40

Electronic Management Unit (EMU)

Section 4002

Introduction . . . . 1

Worklamp Operation . . . 2

Functions controlled by the Electronic Management Unit . . . 2

Electronic Management Unit with Auto Difflock . . . . 3

Touch Panels t . . . . 5

Calibrations . . . . 6

Brake Switch Adjustment . . . 7

Removal and Installation . . . 7

Error Codes . . . . 8

Electronic Instrument Cluster

Section 4003

Introduction . . . . 2

Senders and Sensors . . . . 9

Programming Central LCD . . . . 21

Programming Performance Monitor . . . 23

Serviceability . . . . 25

Fault Codes . . . 26

Diagnostic Memory . . . 27

Instrument Panel Byte Level Set--up . . . . 28

Software Revision Level Check . . . . 29

Analogue Electronic Instrument Cluster

Section 4004A

Introduction . . . . 1

Senders and Sensors . . . . 5

Serviceability . . . 11

Analogue Electronic Instrument Cluster

Introduction . . . . 1

Senders and Sensors . . . . 4

Serviceability . . . 9

Starting System

Section 4005

Specifications . . . . 1

Tightening Torques . . . . 1 and Operation . . . . 2

Fault Finding . . . 4

System Testing . . . 5

Removal and Installation . . . 7

Overhaul . . . 8

Bench Tests . . . . 9

Charging System

Section 4006

Specifications . . . . 1

Tightening Torques . . . . 1 and Operation . . . . 2

Fault Finding . . . 4

Removal, Installation and Overhaul . . . 10

Battery

Section 4007

Specifications . . . . 1 and Operation . . . . 1

Removal and Installation . . . 2

Battery Maintenance and Testing . . . . 3

Battery Charging . . . . 4

Common Causes of Battery Failure . . . . 7

Wiring Diagrams

Section 4008

Wiring Diagram Circuit Descriptions (All Models) 1

How To Use The Linear Wiring Diagrams 2

Symbols 4

Component Identification and Wiring Diagram Location Key 5

Wiring Diagrams:

Full PowerShift Transmission 175 & 190 Models 13

Full PowerShift Transmission, 120 to 155 Models 73

Semi--PowerShift Transmission, 120 to 155 Models 133

Wire Identification Key 193

Fault Codes

Section 4009

Introduction . . . . 3

Special Tools . . . 4

Wiring Harness Repairs . . . 4

Digital Multi--Meter -- Basic Operation . . . 7

Electrical Test Procedures . . . 10

Circuit Components -- Basic Description . . . 13

Fault Code ’Logic’ and Display Areas . . . 24

Displaying and Clearing Fault Codes . . . . 31

Fault Code Lists . . . 37

Fault Code Charts 175 & 190 Models with Full Powershift Transmission

Full Powershift Transmission (’F’ codes) . . . . 77

Electronic Draft Control (No prefix) . . . . 291

Suspended Front Axle (’L’ codes) . . . 389

Power Take Off (’P’ codes) . . . 435

Electronic Management Unit (’P’ codes) . . . . 475

Digital Instrument Cluster (No prefix) . . . . 509

Electronic Hydraulic Remotes (’R’ & ’Flash’ codes) . . . . 541

Hand throttle and PTO Torque (’T’ codes) . . . . 673

Engine (’T’ codes) . . . 725

Full Powershift Transmission (’F’ codes) . . . 943

Fault Code Charts 120 to 155 Models with Full Powershift Transmission

Electronic Draft Control (No prefix) . . . 1119

Suspended Front Axle (’L’ codes) . . . . 1215

Electronic Management Unit (’P’ codes) . . . 1259

Digital Instrument Cluster (No prefix) . . . 1339

Fault Code Charts 120 to 155 Models with Semi Powershift Transmission

Semi Powershift Transmission (’F’ codes) . . . 1369

Electronic Draft Control (No prefix) . . . 1531

Suspended Front Axle (’L’ codes) . . . . 1625

Electronic Management Unit (’P’ codes) . . . 1669

Digital Instrument Cluster (No prefix) . . . 1749

Fault Code Charts 120 to 155 Models with 24 X 12 Transmission

Dual Command Transmission (’E’ codes) . . . . 1789

Electronic Draft Control (No prefix) . . . 1903

Electronic Management Unit (’P’ codes) . . . 1995

Digital Instrument Cluster (No prefix) . . . . 2075

Fault Code Charts 120 to 140 Models with 20 X 16 Transmission

Electronic Management Unit (’P’ codes) . . . 2105

Diagnostic ’H’ Routines

Section 4010

Introduction . . . . 2

Full Powershift Transmission “H” Routine . . . 3

Semi Powershift Transmission “H” Routine . . . . 18

24 X 12 Transmission “H” Routine . . . 36

Electronic Draft Control “H” Routine . . . . 51

Central Controller (XCM) 175 and 190 Models and Front Suspension 120 to 155 Models

H--Routines, includes the following systems:--

Front Suspension, Electronic Engine Control, Electro--Hydraulic Remotes

and Rear PTO . . . . 59

Connectors and Harnesses

Full Powershift 175 & 190 Models

Section 4011A

Wiring Harnesses . . . 2

Main Connectors . . . . 3

Wire Identification and Colour Coding . . . . 4

Lighting Harness . . . . 6

Front Main (Engine) Harness . . . . 10

Rear Main (Transmission) Harness, . . . . 16

Cab Main Harness, . . . 25

Electronic Right Hand Console . . .34

viContents Continued:

MAIN HARNESS CONNECTORS FROM SERIAL NUMBER ACM263461 ONWARDS

Main Connectors . . . 51

Front Main (Engine) Harness . . . . 52

Rear Main (Transmission) Harness, . . . . 54

Cab Main and Right Hand Console Harnesses, . . . . 56

Connectors and Harnesses

Full Powershift 120 to 155 Models

Section 4011B

Wiring Harnesses . . . 2

Main Connectors . . . . 3

Wire Identification and Colour Coding . . . . 4

Lighting Harness . . . . 6

Front Main (Engine) Harness . . . . 10

Rear Main (Transmission) Harness . . . 16

Cab Main Harness . . . 25

MAIN HARNESS CONNECTORS FROM SERIAL NUMBER ACM262719 ONWARDS

Main Connectors . . . 47

Front Main (Engine) Harness . . . . 48

Rear Main (Transmission) Harness . . . 50

Cab Main Harness . . . 52

Connectors and Harnesses

Semi--Powershift 120 to 155 Models

Section 4011C

Wiring Harnesses . . . 2

Main Connectors . . . . 3

Wire Identification and Colour Coding . . . . 4

Lighting Harness . . . . 6

Front Main (Engine) Harness . . . . 10

Rear Main (Transmission) Harness, . . . . 17

Cab Main Harness, . . . . 25

MAIN HARNESS CONNECTORS FROM SERIAL NUMBER ACM263458 ONWARDS

Main Connectors . . . 45

Front Main (Engine) Harness . . . . 46

Rear Main (Transmission) Harness, . . . . 48

Cab Main Harness, . . . . 50Contents Continued:

Connectors and Harnesses

24 X 12 120 to 140 Models

Section 4011D

Wiring Harnesses . . . 2

Main Connectors . . . . 3

Wire Identification and colour coding . . . 4

Lighting Harness . . . . 6

Front Main (Engine) Harness . . . . 10

Rear Main (Transmission) Harness, . . . . 17

Cab Main Harness . . . 25

MAIN HARNESS CONNECTORS FROM SERIAL NUMBER ACM262036 ONWARDS

Main Connectors . . . 45

Front Main (Engine) Harness . . . . 46

Rear Main (Transmission) Harness, . . . . 48

Cab Main Harness . . . 50

Calibration Procedures

Section 4012

Set Up Procedures . . . . 1

Full Powershift Transmission controller Configuration . . . . 2

Selectable Speed Shift Configuration . . . . 3

Calibration Error Codes (’U’ Codes) . . . . 4

24 x 12 Transmission -- Clutch and Synchroniser Calibration . . . . 7

Semi Powershift Transmission -- Clutch and Synchroniser Calibration . . . . 9

Full Powershift Transmission -- Clutch Calibrations . . . . 12

Full Powershift -- Automatic Clutch Calibration Procedure . . . . 14

Creeper Calibration . . . 14

Electronic Draft Control -- Calibration of Lift Lever/Arm Potentiometers . . . . 15

Electronic Draft Control -- Calibration of EDC Valve Solenoids . . . . 17

Electronic Management Unit -- Ground Speed/Steering Angle Calibration . . . . 20

Digital Instrument Cluster -- Ground Speed Calibration . . . . 21

With Radar / Less Radar connector Selection . . . 22

Engine Speed Sensor Calibration . . . . 23

Suspended Front Axle -- Suspended Front Axle Calibration . . . . 24

P.T.O. Calibration . . . . 25