John Deere 190GW Wheeled Excavator Operator's Manual OMT356186X19 OMT356186X28 OMT356186X63 EN ES FR PDF - MJODOMT356186X19.zip

A complete Operator's Manual offered in English, Spanish, and French for the John Deere 190GW Wheeled Excavator, containing every technical detail needed to service and run your Excavator the way expert mechanics do.

OMT356186X19 - John Deere 190GW Wheeled Excavator Operator's Manual.pdf

OMT356186X63 - John Deere 190GW Excavadora sobre ruedas.pdf

OMT356186X28 - Excavatrice à roues 190GW.pdf

PRODUCT DETAILS:

Total Pages: 600 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English Spanish French

TABLE OF CONTENTS...1

Section 1-1: Safety—Safety and Operator Conveniences...29

Safety and Operator Convenience Features...30

Section 1-2: Safety—General Precautions...32

Recognize Safety Information...33

Follow Safety Instructions...34

Operate Only If Qualified...35

Wear Protective Equipment...36

Avoid Unauthorized Machine Modifications...37

Control Pattern Selector—If Equipped...38

Add Cab Guarding for Special Uses...39

Inspect Machine...40

Stay Clear of Moving Parts...41

Avoid High-Pressure Fluids...42

Avoid High-Pressure Oils...43

Work In Ventilated Area...44

Avoid Static Electricity Risk When Refueling...45

Prevent Fires...47

In Case of Machine Fire...48

Prevent Battery Explosions...49

Handle Chemical Products Safely...50

Decommissioning — Proper Recycling and Disposal of Fluids and Components...51

Exhaust Filter Ash Handling and Disposal...52

Prepare for Emergencies...53

Clean Debris from Machine...54

Section 1-3: Safety—Operating Precautions...55

Use Steps and Handholds Correctly...56

Start Only From Operator's Seat...57

Use and Maintain Seat Belt...58

Prevent Unintended Machine Movement...59

Avoid Work Site Hazards...60

Keep Riders Off Machine...62

Avoid Backover Accidents...63

Inspect and Maintain ROPS...64

Avoid Machine Tip Over...65

Operating or Traveling On Public Roads...66

Use Special Care When Lifting Objects...67

Travel Safely...68

Prevent Acid Burns...69

Add and Operate Attachments Safely...71

Section 1-4: Safety—Maintenance Precautions...72

Park and Prepare for Service Safely...73

Service Cooling System Safely...74

Remove Paint Before Welding or Heating...75

Service Tires Safely...76

Follow Tire Recommendations...77

Make Welding Repairs Safely...78

Drive Metal Pins Safely...79

Clean Exhaust Filter Safely...80

Section 1-5: Safety—Safety Signs and Other Instructions...84

Safety Signs and Other Instructions...84

Hydraulic Coupler Safety Signs—If Equipped...96

Section 2-1: Operation—Operator's Station...97

Pedals, Levers, and Panels...99

Control Levers...102

Forward, Neutral, and Reverse (FNR) Switch...104

Switch Panel...106

Switch Panel Functions...107

Steering Column Console...109

Steering Column Console Functions...111

Rear Panel...114

Horn...115

Power Boost Button...116

Pilot Shutoff Lever...117

Swing Lock Lever...118

Left Console Switch Panel...120

Right and Left Outriggers Selector Switch...121

Front and Rear Blade or Outriggers Selector Switch...123

Pilot Disable Switch...124

Hazard Light Switch...125

Auxiliary Function Enable Switch...126

Assist Attachment Flow Rate Adjustment Switch...127

Right Console Switch Panel...128

Exhaust Filter Parked Cleaning Switch...129

Auto Axle Lock Switch...131

Rear Light Switch—If Equipped...133

Travel Alarm and Travel Alarm Cancel Switch...134

Beacon Light Switch—If Equipped...135

Engine Stop Switch...136

Cab Heater and Air Conditioner...137

Selecting Display Between Celsius and Fahrenheit...140

Operating the AM/FM Radio...141

Secondary Exit Tool...143

Cab Door Release Lever...144

Cab Dome Light Switch...145

Opening Upper Front (Alternative Exit) Window...146

Removing and Storing the Lower Front Window...148

Opening Cab Door Window...150

Opening and Closing the Polycarbonate-Type Roof Exit Cover...151

Fire Extinguisher Mounting Location...152

Adjusting the Mechanical Suspension Seat...153

Adjusting Pilot Control Lever Console Height...155

Section 2-2: Operation—Monitor Operation...156

Monitor...157

Monitor Functions...159

Monitor Start-Up...162

Main Menu...163

Main Menu—Alarm List...166

Main Menu—Air Conditioner...175

Main Menu—Radio...179

Main Menu—Work Mode...182

Main Menu—Meter Setting...185

Main Menu—Setting Menu...187

Main Menu—Setting Menu—Date and Time...189

Main Menu—Setting Menu—Attachment Name Input...191

Main Menu—Setting Menu—Auto-Shutdown...192

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...193

Main Menu—Setting Menu—Sub Meter Selection...195

Main Menu—Setting Menu—Rear View Camera Monitor...197

Main Menu—Setting Menu—Display Item Selection...199

Main Menu—Setting Menu—Brightness Adjustment...201

Main Menu—Setting Menu—Language...202

Main Menu—Setting Menu—Unit Selection...203

Main Menu—Setting Menu—Main Menu Sequence Change...205

Main Menu—Information Menu...206

Main Menu—Information Menu—Operation...208

Main Menu—Information Menu—Maintenance...210

Main Menu—Information Menu—Troubleshooting...212

Main Menu—Information Menu—Monitoring...213

Section 2-3: Operation—Operating the Machine...214

Before Starting Work...215

Operator's Daily Machine Check Before Starting...216

Battery Disconnect Switch—If Equipped...218

Starting Engine...542

Cold Weather Start Aid...221

Cold Weather Warm-Up...222

Work Brake Control...225

Accelerator Pedal Engine Speed Control...227

Accelerator Pedal...228

Exhaust Filter...231

Exhaust Filter Parked Cleaning...234

Locking the Hydraulic Coupler to the Attachment—If Equipped...237

Unlocking the Hydraulic Coupler From the Attachment—If Equipped...240

Control Lever Pattern Operation...242

Mechanical Control Lever Pattern Selector—If Equipped...245

Control Lever Pattern Conversion...246

Blade and/or Outriggers Operation...248

Lock Outriggers for Travel...252

2-Piece Boom Operation—If Equipped...214

Attachment Indicators...258

Operating Front Attachment...259

Operating In Water and Mud...260

Driving Up a Steep or Slippery Slope...261

Lower Boom With Engine Stopped...263

Parking the Machine...265

Loading and Unloading for Transport...268

Towing Machine...271

Lifting With Bucket Loop...274

Lifting With John Deere Quick Coupler...276

Lifting the Machine...278

Section 3-1: Maintenance—Machine...280

Diesel Fuel...281

Diesel Fuel Specifications...283

Lubricity of Diesel Fuel...284

Handling and Storing Diesel Fuel...285

Biodiesel Fuel...286

Testing Diesel Fuel...288

Supplemental Diesel Fuel Additives...289

Fuel Filters...290

Minimizing the Effect of Cold Weather on Diesel Engines...291

John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...293

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...294

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...296

Oil Filters...298

Alternative and Synthetic Lubricants...299

Lubricant Storage...300

Mixing of Lubricants...301

Hydraulic Oil...302

Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil...304

Pump Drive and Transmission Gear Case Oil...305

Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease...306

Diesel Engine Coolant (engine without wet sleeve cylinder liners)...307

Water Quality for Mixing with Coolant Concentrate...309

Operating in Warm Temperature Climates...310

Testing Coolant Freeze Point...311

Disposing of Coolant...313

Section 3-2: Maintenance—Periodic Maintenance...314

Service Machine at Specified Intervals...315

Checking Hour Meter Regularly...316

Prepare Machine for Maintenance...317

Open Access Doors for Service...319

Open Engine Cover for Service...320

Fuel Tank...321

Hydraulic Breaker and Crusher Attachments...322

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...323

Service Intervals...324

Required Parts...326

Section 3-3: Maintenance—As Required...328

Inspect Tires and Check Pressure...329

Tire Pressures...331

Remove and Clean Fuel Tank Inlet Screen...332

Drain Water and Sediment From Fuel Tank Sump...333

Drain Primary Fuel Filter and Water Separator...335

Drain Final Fuel Filter and Water Separator...336

Drain Auxiliary Fuel Filter and Water Separator...337

Check Windshield Washer Fluid Level...338

Check and Clean Air Cleaner Dust Unloader Valve...339

Inspect Brake Lining...340

Clean Rear Camera Lens...341

Inspect Belts...342

Remove and Clean Radiator Air Inlet Screen...345

Section 3-4: Maintenance—10 Hours or Daily...346

Check Hydraulic Tank Oil Level...347

Check Engine Oil Level...350

Checking Engine Coolant Level...352

Check Brake Accumulator...354

Lubricate Hydraulic Coupler—If Equipped...355

Section 3-5: Maintenance—Every 100 Hours...356

Lubricate Front End Pin Joints and Working Tool Pivots...357

Lubricate 2-Piece Boom—If Equipped...359

Section 3-6: Maintenance—Every 250 Hours...360

Check Swing Gear Case Oil Level...361

Drain Water and Sediment From Hydraulic Tank...363

Check Pump Drive Gear Case Oil Level...365

Check Battery Electrolyte Level and Terminals...367

Lubricate Front Axle Kingpin...370

Check Front and Rear Hub Oil Levels...371

Check Front and Rear Axle Differential Oil Levels...373

Lubricate Equalizer Pin...375

Check Transmission Oil Level...376

Take Engine Oil Sample...378

Section 3-7: Maintenance—Every 500 Hours...379

Lubricate Swing Bearing Gear...380

Drain and Refill Engine Oil and Replace Filter...381

Check Air Intake Hoses...383

Clean Cab Fresh Air and Cab Recirculating Air Filters...384

Lubricate Swing Bearing...386

Lubricate Travel Driveline...387

Take Fluid Samples...388

Section 3-8: Maintenance—Every 1000 Hours...389

Drain and Refill Swing Gear Case Oil...390

Replace Hydraulic Tank Oil Filter...391

Replace Pilot-Brake and Steering Oil Filters...394

Drain and Refill Pump Drive Gear Case Oil...397

Remove and Clean Open Crankcase Ventilation (OCV) Hose...399

Check and Adjust Engine Valve Lash...400

Replace Air Cleaner Elements...401

Replace Air Cleaner Dust Unloader Valve...403

Lubricate Outrigger—If Equipped...404

Lubricate Blade—If Equipped...405

Replace Primary Fuel Filter and Water Separator...406

Replace Final Fuel Filter and Water Separator...408

Check Coolant Condition...410

Section 3-9: Maintenance—Every 2000 Hours...411

Drain and Refill Front and Rear Hub Oil...412

Drain and Refill Front and Rear Axle Differential Oil...414

Drain and Refill Transmission Oil...417

Replace Auxiliary Fuel Filter and Water Separator...419

Section 3-10: Maintenance—Every 4000 Hours...421

Drain Cooling System...422

Cooling System Fill and Deaeration Procedure...424

Section 3-11: Maintenance—Every 4500 Hours...426

Service Exhaust Filter...427

Clean EGR Cooler...428

Check Turbocharger...429

Check and Clean Fuel Injector...430

Section 3-12: Maintenance—Every 5000 Hours...431

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen...432

Replace Hydraulic Tank Vent Cap Filter...436

Section 4-1: Miscellaneous—Machine...439

Bleed Fuel System...440

Bleed Hydraulic System...550

Bleed Transmission System...443

Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...446

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...447

Do Not Service Control Valves, Cylinders, Pumps, or Motors...448

Precautions for Alternator and Regulator...449

Using Booster Batteries—24-Volt System...450

Handling, Checking, and Servicing Batteries Carefully...451

Using Battery Charger...454

Replacing Batteries...456

Welding on Machine...457

Keep Electronic Control Unit Connectors Clean...458

Cleaning the Machine Regularly...459

Adding 12-Volt Accessories...460

JDLink™ Machine Monitoring System (MMS)—If Equipped...461

Replacing Fuses...462

Removing and Installing Bucket...465

Replacing Bucket Teeth...467

Replacing Bucket Tooth Tip—Heavy-Duty Bucket...469

Replacing Bucket Teeth—TK Series...471

Hardware Torque Specifications...472

Unified Inch Bolt and Screw Torque Values...473

Metric Bolt and Screw Torque Values...475

Section 4-2: Miscellaneous—Operational Checkout...478

Operational Checkout...478

Section 4-3: Miscellaneous—Troubleshooting...540

Troubleshooting Procedure...541

Engine...542

Electrical System...547

Hydraulic System...550

Section 4-4: Miscellaneous—Storage...553