Caterpillar AP-1000E AP1000E Asphalt Paver Workshop Repair Service Manual PDF DKH T1F - MCATAP1000EOPES.zip

Full workshop service repair manuals, complete with electrical wiring diagrams, covering the Caterpillar ASPHALT PAVERS AP-1000E—containing every piece of service data needed to maintain, troubleshoot, repair and rebuild this machine.

Caterpillar ASPHALT PAVERS AP1000E Repair and Service Manuals

workshop service manual includes:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 3,642 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...

Language: English

AP-1000E ASPHALT PAVER DKH

AP-1000E ASPHALT PAVER T1F

KENR9571 - Schematic (AP1000E & BG1000E Asphalt Paver Hydraulic System)

KENR9572 - Schematic (AP1000E & BG1000E Wheel Type, AP1055E & BG1055E Track Type Asphalt Paver Electrical System)

Collage

Main

KENR9867 - Disassembly & Assembly (AP1000E & BG1000E Asphalt Pavers Engine Supplement)

Access Cover (Expansion Tank) - Remove and Install

Air Aftercooler - Remove and Install

Air Cleaner - Remove and Install

Alternator - Remove and Install

Battery - Remove and Install

Clean Emissions Module - Remove and Install

Electric Starting Motor - Remove and Install

Engine - Install

Engine - Remove

Fan - Remove and Install

Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install

Gear Motor (Fan Drive) - Assemble

Gear Motor (Fan Drive) - Disassemble

Gear Motor (Fan Drive) - Install

Gear Motor (Fan Drive) - Remove

Piston Pump (Fan Drive) - Assemble

Piston Pump (Fan Drive) - Disassemble

Piston Pump (Fan Drive) - Install

Piston Pump (Fan Drive) - Remove

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Assemble

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Disassemble

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Install

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove

System Pressure - Release

Water Separator, Primary Fuel Filter, and Fuel Priming Pump - Remove and Install

KENR9868 - Disassembly & Assembly (AP1000E & BG1000E Asphalt Pavers Machine Systems)

Auger - Assemble

Auger Conveyor - Remove and Install

Auger - Disassemble

Auger - Install

Auger - Remove

Brake Pump and Valve - Assemble

Brake Pump and Valve - Disassemble

Brake Pump and Valve - Install

Brake Pump and Valve - Remove

Chain (Auger Conveyor) - Remove and Install

Chain (Drag Conveyor) - Remove and Install

Control Valve (Apron) - Assemble

Control Valve (Apron) - Disassemble

Control Valve (Apron) - Install

Control Valve (Apron) - Remove

Control Valve (Auxiliary) - Assemble

Control Valve (Auxiliary) - Disassemble

Control Valve (Auxiliary) - Install

Control Valve (Auxiliary) - Remove

Control Valve (Truck Hitch) - Assemble

Control Valve (Truck Hitch) - Disassemble

Control Valve (Truck Hitch) - Install

Control Valve (Truck Hitch) - Remove

Control Valve (Vibratory) - Assemble

Control Valve (Vibratory) - Disassemble

Control Valve (Vibratory) - Install

Control Valve (Vibratory) - Remove

Counterbalance Valve (Hopper Hoist, Tow Point) - Assemble

Counterbalance Valve (Hopper Hoist, Tow Point) - Disassemble

Counterbalance Valve (Hopper Hoist, Tow Point) - Install

Counterbalance Valve (Hopper Hoist, Tow Point) - Remove

Drag Conveyor - Remove and Install

Duo-Cone Conventional Seals - Install

Electric Motor (Washdown Pump) - Remove and Install

Feeder Drive Shaft Group - Assemble

Feeder Drive Shaft Group - Disassemble

Feeder Drive Shaft Group - Install

Feeder Drive Shaft Group - Remove

Final Drive Planetary - Assemble

Final Drive Planetary (Auger Conveyor) - Assemble

Final Drive Planetary (Auger Conveyor) - Disassemble

Final Drive Planetary (Auger Conveyor) - Install

Final Drive Planetary (Auger Conveyor) - Remove

Final Drive Planetary (Drag Conveyor) - Assemble

Final Drive Planetary (Drag Conveyor) - Disassemble

Final Drive Planetary (Drag Conveyor) - Install

Final Drive Planetary (Drag Conveyor) - Remove

Final Drive Planetary - Install

Final Drive Planetary - Remove

Final

Footshaft - Assemble

Footshaft - Disassemble

Footshaft - Install

Footshaft - Remove

Front Wheel Drive Manifold - Assemble

Front Wheel Drive Manifold - Disassemble

Front Wheel Drive Manifold - Install

Front Wheel Drive Manifold - Remove

Fuel Tank - Remove and Install

Gear Motor (Ventilation System) - Assemble

Gear Motor (Ventilation System) - Disassemble

Gear Motor (Ventilation System) - Install

Gear Motor (Ventilation System) - Remove

Gear Pump (Conveyor System Charge) - Assemble

Gear Pump (Conveyor System Charge) - Disassemble

Gear Pump (Conveyor System Charge) - Install

Gear Pump (Conveyor System Charge) - Remove

Hopper - Remove and Install

Hydraulic Cylinder (Auger Hoist) - Remove and Install

Hydraulic Cylinder (Hopper Hoist) - Remove and Install

Hydraulic Cylinder (Screed Hoist) - Remove and Install

Hydraulic Cylinder (Tow Point) - Remove and Install

Hydraulic Filter (Suction Return) - Remove and Install

Hydraulic Generator - Install

Hydraulic Generator - Remove

Hydraulic Oil Filter (Conveyor System Charge) - Remove and Install

Hydraulic Oil Filter (Return) - Assemble

Hydraulic Oil Filter (Return) - Disassemble

Hydraulic Oil Filter (Return) - Install

Hydraulic Oil Filter (Return) - Remove

Hydraulic Tank - Remove and Install

Metering Pump (Steering) - Remove and Install

Operator Platform - Remove and Install

Piston Motor (Auger Conveyor) - Assemble

Piston Motor (Auger Conveyor) - Disassemble

Piston Motor (Auger Conveyor) - Install

Piston Motor (Auger Conveyor) - Remove

Piston Motor (Drag Conveyor) - Assemble

Piston Motor (Drag Conveyor) - Disassemble

Piston Motor (Drag Conveyor) - Install

Piston Motor (Drag Conveyor) - Remove

Piston Motor (Front Wheel Assist) - Assemble

Piston Motor (Front Wheel Assist) - Disassemble

Piston Motor (Front Wheel Assist) - Install

Piston Motor (Front Wheel Assist) - Remove

Piston Motor (Generator) - Install

Piston Motor (Generator) - Remove

Piston Motor (Propel) - Install

Piston Motor (Propel) - Remove

Piston Pump (Auxiliary) - Assemble

Piston Pump (Auxiliary) - Disassemble

Piston Pump (Auxiliary) - Install

Piston Pump (Auxiliary) - Remove

Piston Pump (Conveyor) - Assemble

Piston Pump (Conveyor) - Disassemble

Piston Pump (Generator) - Assemble

Piston Pump (Generator) - Disassemble

Piston Pump (Generator) - Install

Piston Pump (Generator) - Remove

Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Install

Piston Pump (Left Drag Conveyor and Left Auger Conveyor) - Remove

Piston Pump (Left Propel) - Install

Piston Pump (Left Propel) - Remove

Piston Pump (Propel) - Assemble

Piston Pump (Propel) - Disassemble

Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Install

Piston Pump (Right Drag Conveyor and Right Auger Conveyor) - Remove

Piston Pump (Right Propel) - Install

Piston Pump (Right Propel) - Remove

Piston Pump (Tamper Bar) - Install

Piston Pump (Tamper Bar) - Remove

Plates (Drag Pans) - Remove and Install

Pump Drive - Assemble

Pump Drive - Disassemble

Pump Drive - Install

Pump Drive - Remove

Push Roller - Assemble

Push Roller - Disassemble

Push Roller - Install

Push Roller - Remove

Return Manifold and Oil Cooler Bypass Valve - Remove and Install

Screed - Remove and Install

Seat - Remove and Install

Solenoid Valve (Tow Point) - Remove and Install

Steering Wheel - Remove and Install

System Pressure - Release

Tow Arm - Remove and Install

Transverse Beam - Remove and Install

Truck Hitch - Assemble

Truck Hitch - Disassemble

Truck Hitch - Install

Truck Hitch - Remove

Wheel (Front Wheel Assist) - Remove and Install

Wheel (Rear) - Remove and Install

UENR0140 - Disassembly & Assembly (AP1000E LRC Asphalt Paver C6.6 Engine Supplement)

Access Cover (Expansion Tank) - Remove and Install

Air Aftercooler - Remove and Install

Air Cleaner - Remove and Install

Alternator - Remove and Install

Battery - Remove and Install

Electric Starting Motor - Remove and Install

Engine - Install

Engine

Engine - Remove

Exhaust (Muffler) - Remove and Install

Fan - Remove and Install

Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install

Gear Motor (Fan Drive) - Assemble

Gear Motor (Fan Drive) - Disassemble

Gear Motor (Fan Drive) - Install

Gear Motor (Fan Drive) - Remove

Piston Pump (Fan Drive) - Assemble

Piston Pump (Fan Drive) - Disassemble

Piston Pump (Fan Drive) - Install

Piston Pump (Fan Drive) - Remove

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Assemble

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Disassemble

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Install

Radiator, Hydraulic Oil Cooler, and Fuel Cooler - Remove

System Pressure - Release

Water Separator, Primary Fuel Filter, and Fuel Priming Pump - Remove and Install

UENR0803 - Specifications (AP1000E & BG1000E Asphalt Pavers Propel System)

Bogie

Final Drive

Front Wheel Assist

Hydraulic Oil Filter (Charge Pump)

Hydraulic Tank

Position Sensor (Brake)

Position Sensor (Steering)

Pressure Control Valve (Parking Brake Release)

Propel Pump and Mounting

UENR0804 - Systems Operation (AP1000E & BG1000E Asphalt Pavers Propel System)

Electrical Schematic (Propel System)

Final Drive Planetary

Flow Divider Valve (Front Wheel Assist)

General Information (Propel System)

Graphic Color Codes

Hydraulic Schematic (Propel System)

Location of Electrical Components (Propel System)

Location of Hydraulic Components (Propel System)

Operator Controls (Propel System)

Piston Motor (Front Wheel Assist)

Piston Motor (Propel)

Piston Pump (Propel)

UENR0804 - Testing & Adjusting (AP1000E & BG1000E Asphalt Pavers Propel System)

Forward Currents (EDC)- Calibrate

Hydraulic Oil Contamination - Test

Machine Preparation for Troubleshooting

Piston Pump Flow - Test

Piston Pump Neutral - Test and Adjust - Left Propel

Piston Pump Neutral - Test and Adjust - Right Propel

Potentiometer (Front Wheel Assist) - Test

Potentiometer (Propel Speed) - Test

Pressure Limiter Valve - Test and Adjust - Left Pump

Pressure Limiter Valve - Test and Adjust - Right Pump

Pressure Reducing Valve (Front Wheel Assist) - Test and Adjust

Propel System Troubleshooting

Pump Synchronization - Test and Adjust

Relief Valve (Charge) - Test and Adjust - Left Pump

Relief Valve (Charge) - Test and Adjust - Right Pump

Reverse Currents (EDC)- Calibrate

Rotary Position Sensor (Decelerator Pedal) - Test and Adjust

Seal Leakage for Final Drive Planetary - Test

Solenoid (Shift) - Test

Speed Sensor (Propel Motor) - Adjust

Steering Wheel - Calibrate

Visual Inspection

UENR0805 - Specifications (AP1000E & BG1000E Asphalt Pavers Machine Systems)

Air Cleaner

Auger Conveyor

Auger Extension - 152.4 mm (6.00 inch)

Auger Extension - 305 mm (12.0 inch)

Auger Extension - 610 mm (24.0 inch)

Control Valve (Apron)

Control Valve (Auxiliary)

Control Valve (Generator)

Control Valve (Vibratory)

Counterbalance Valve (Hopper Hoist, Tow Point)

Feeder Drive Shaft (Drag)

Flow Control Valve (Ventilation System)

Footshaft

Fuel Lines

Generator

Hopper

Hydraulic Cylinder (Apron)

Hydraulic Cylinder (Auger Hoist) - Left Cylinder

Hydraulic Cylinder (Auger Hoist) - Right Cylinder

Hydraulic Cylinder (Hopper Hoist)

Hydraulic Cylinder (Steering)

Hydraulic Cylinder (Tow Point)

Hydraulic Cylinder (Truck Hitch)

Hydraulic Tank

Lines (Conveyor)

Lines (Hydraulic Fan)

Oscillating Hitch

Piston Pump (Conveyor)

Piston Pump (Generator)

Platform - Left Side

Platform - Right Side

Pump Drive

Push Roller

Suspension Seat