Renault Kangoo I II X61 X76 1997-2012 Workshop Repair Service Manual PDF - MRNKGE9712OMMK.zip

A full workshop and service repair guide, complete with Electrical Wiring Diagrams, covering the 1997–2012 Renault Kangoo. It contains every technical detail needed to service, troubleshoot, fix, and rebuild your vehicle to professional mechanic standards.

The Renault Kangoo workshop service repair manual features:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAKE: Renault

MODEL: Kangoo I/II (X61, X76)

YEAR: 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012

LANGUAGE: EN/FR/DE

PRODUCT DETAILS:

Total Pages: 11,012 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

MR-325-KANGOO 1 BIS-1....3

13-LUCAS DIESEL INJECTION....7

Fault finding - Introduction....7

Fault finding - XR25 fiche....8

Fault finding - Interpretation of XR25 bargraphs....11

Fault finding - Aid....37

Fault finding - Checking conformity....38

Fault finding - Customer complaints....43

Fault finding - Fault charts....44

17-INJECTION....51

Fault finding- Introduction....51

Fault finding - XR25 fiche....56

Fault finding - Interpretation of XR25 bargraphs....59

Fault finding - Status and parameter checks....80

Fault finding - Status and parameter interpretation....86

Fault finding - Customer complaints....106

Fault finding - Fault charts....107

Fault finding -Aid....112

Fault finding - Checking conformity....113

Fault finding- Introduction....122

Fault finding - XR25 fiche....127

Fault finding - Interpretation of XR25 bargraphs....130

Fault finding - Status and parameter checks....150

Fault finding - Status and parameter interpretation....156

Fault finding - Customer complaints....175

Fault finding - Fault charts....176

Fault finding -Aid....181

Fault finding - Checking conformity....182

Fault finding- Introduction....192

Fault finding - XR25 fiche....197

Fault finding - Interpretation of XR25 bargraphs....200

Fault finding - Status and parameter checks....220

Fault finding - Status and parameter interpretation....226

Fault finding - Customer complaints....246

Fault finding - Fault charts....247

Fault finding - Checking conformity....253

38-ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS....264

Fault finding - Introduction....264

Fault finding - XR25 fiche....265

Fault finding- Fiche XR25....266

Fault finding - Interpretation of XR25 bargraphs....267

Fault finding - Conformity Check....281

Fault finding - Aid....282

38-ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEM....283

Fault finding - Customer Complaints....283

Fault finding - Fault chart....284

82-IMMOBILISER....300

Fault finding - Introduction....300

Fault finding- XR25 Fiche....301

Fault finding- Interpretation of XR25 Bargraphs....303

Fault finding - Customer complaints (petrol version)....313

Fault finding - Fault Chart (petrol version)....314

Fault finding - Customer complaints(diesel version)....324

Fault finding - Fault Chart (diesel version)....325

Fault finding - Checking conformity....333

Fault finding - Aid....338

88-AIRBAG - SEAT BELT PRETENSIONERS....342

Fault finding -Introduction....342

Fault finding -Wiring....343

Fault finding - XR25 Fiche....346

Fault finding - Interpretation of XR25 bargraphs....348

Fault finding - Checking conformity....363

Fault finding - Pretensioner Check....364

Fault finding - Aid....365

MR-325-KANGOO-0....366

01-SPECIFICATIONS....370

Engine- Clutch - Gearbox....370

Vehicle identification....371

02-LIFTING....372

Trolley jack - Axle stands....372

Underbody lifts....373

03-TOWING....374

All types....374

04-LUBRICANTS CONSUMABLES....375

Packaging....375

05-DRAINING - FILLING....378

Engine....378

Gearbox....380

Power assisted steering....381

07-VALUES AND SETTINGS....382

Dimensions....382

Capacity - Grades....383

Belt tension....386

Accessories belt tension....388

Timing belt tension....392

Tightening the cylinder head....393

Tyres and wheels....395

Brakes....396

Brake limiter....397

Underbody heights....398

Values for checking the front axle geometry....401

Values for checking the rear axle geometry....402

MR-325-KANGOO-1....403

10-ENGINE AND ENGINE PERIPHERALS....407

Consumables....407

Oil consumption....408

Oil pressure....409

Engine - Gearbox....410

Engine and transmission assembly....415

Sump....431

Crankshaft seal, timing end....435

Oil pump....436

11-TOP AND FRONT OF ENGINE....438

Timing belt....438

Cylinder head gasket....448

Replacement of valve adjusters....466

12-FUEL MIXTURE....468

Specifications....468

Throttle body....474

Inlet manifold....476

Exhaust manifold....479

Inlet/Exhaust manifolds....481

13-FUEL SUPPLY....483

Fuel cut off in case of an impact....483

Injector gallery....484

Fuel filter....488

Pump flow....489

Fuel pressure....490

Antipercolation device....494

13-DIESEL EQUIPMENT....495

General....495

Specifications....496

Location of components....498

Advance solenoid valve (1)....501

Advance solenoid valve....502

Altimetric corrector....504

Fast idle speed LDA....507

Coded solenoid valve....508

Load potentiometer....510

Computer configuration....511

Injector with sensor (needle lift)....513

Injection warning light....514

Pre-postheating control....515

Fast idle speed control....517

Injection/air conditioning programming....518

Computer....519

Defect modes....520

Pump....521

Pump - Timing....523

Adjusting idle speed....528

14-ANTIPOLLUTION....529

Test for the presence of lead....529

Fuel vapour rebreathing....530

Oil vapour rebreathing....535

Exhaust gas recirculation (EGR)....539

16-STARTING - CHARGING....542

Alternator....542

Starter motor....548

17-IGNITION....553

Semi-static ignition....553

Spark plugs....555

17-INJECTION....556

General....556

Location of components....560

Coolant temperature management....565

Injection fault warning light....566

Immobiliser function....567

Computer configuration depending on gearbox type....568

Injection/air conditioning programming....569

Idle speed correction....570

Adaptive idle speed correction....571

Richness regulation....572

Adaptive richness correction....574

19-COOLING....577

Specifications....577

Filling and bleeding....578

Testing....579

Diagram....580

Water pump....583

19-EXHAUST....588

General....588

Pipe assembly....591

19-FUEL TANK....593

Fuel tank....593

19-TANK....595

Fuel Tank....595

19-FUEL TANK....596

Fuel tank....596

Sender unit....605

Pump- sender unit....606

19-ENGINE MOUNTING....608

Suspended engine mountings....608

MR-325-KANGOO-2....611

20-CLUTCH....614

Mechanism - Disc....614

Flywheel....617

21-MANUAL GEARBOX....618

Identification....618

Ratios....619

Capacities - Lubricants....620

21-MECHANICAL GEARBOX....621

Consumables....621

21-MANUAL GEARBOX....622

Gearbox (removal - refitting)....622

29-DRIVESHAFTS....627

General....627

Front driveshafts....628

MR-325-KANGOO-3....633

30-GENERAL....637

General diagram of braking circuits....637

Tightening torques (in daN.m)....638

Dimensions of the main braking components....643

Front anti-roll bar specifications....644

Brake unions and pipes....645

31-FRONT AXLE....646

Lower wishbone....646

Lower wishbone rubber bushes....647

Lower wishbone ball joint....648

Brake pads....649

Front brake calipers....650

Brake discs....651

Stub axle carrier bearing....652

Spring and shock absorber assembly....654

Anti-roll bar....655

Engine sub-frame....657

33-REAR AXLE....659

Rear axle assembly....659

Brake drum....660

Brake cylinder....662

Brake linings (drum)....663

Bearing....665

Shock absorber....666

Anti-roll bar, tubular rear axle....667

Half suspension arms, tubular rear axle....668

Bushes, tubular rear axle....669

Suspension bars, tubular rear axle....673

Four bar rear axle....674

Suspension arm bearings....678

35-WHEELS AND TYRES....681

Specifications....681

Wheel balancing....684

36-STEERING ASSEMBLY....685

Axial ball joint....685

Manual steering rack....687

Power assisted steering rack....688

Gaiter....690

Steering pushrod....691

Manual steering assistance pump....692

Manual steering assistance pumpwithout AC....693

Steering column....696

37-MECHANICAL ELEMENT CONTROLS....701

Master cylinder....701

Brake servo....703

Air filter - Brake servo non-return valve....705

Vacuum pump....706

Handbrake control lever....707

Handbrake control....708

Brake pipes....710

Braking compensator....711

Clutch control cable....722

Clutch automatic wear take-up system....723

External gear control....724

38-ELECTRONICALLY CONTROLLED HYDRAULIC SYSTEMS....728

BOSCH ABS....728

MR-325-KANGOO-6....738

61-HEATING....741

Control panel....741

Control cables....742

Particle filter....743

Fan assembly (GMV)....744

Radiator....745

Air distribution unit....746

62-AIR CONDITIONING....749

General....749

Fault finding - Introduction....751

Fault finding - XR25 fiche....752

Fault finding - Interpretation of XR25 bargraphs....754

Fault finding - Customer complaints....766

Fault finding charts....767

62-CONDITIONING....786

Fault finding charts....786

62-AIR CONDITIONING....787

Fault finding charts....787

Fault finding - Associated checks....791

Wiring diagram....792

Evaporator....796

Air blower unit....798

Compressor....799

Condenser....802

Pressure relief valve....803

Dehydration canister....804