John Deere 370E 410E 460E Articulated Dump Truck Operation and Test Service Manual TM12406 PDF - MJODTM12406.zip
A full Diagnostic and Testing guide featuring electrical schematics for the John Deere Articulated Dump Trucks 370E, 410E, and 460E (iT4/S3B), packed with the technical shop detail needed to maintain, troubleshoot, and repair these machines to a professional standard.
The John Deere Articulated Dump Truck (ADT) 370E, 410E, and 460E service Operation and Test manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12406 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Operation and Test.PDF
TM12406 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Operation and Test.EPUB
Total Pages: 2,510 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
(SN. E634583-668586)
370E (PIN: 1DW370E***C634583-668586)
410E (PIN: 1DW410E***C634583-668586)
460E (PIN: 1DW460E***C634583-668586)
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostics
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Chassis Control Unit (CCU) Diagnostic Trouble Codes
CAN Monitor Unit (CMU) Diagnostic Trouble Codes
25-Button Sealed Switch Module SSM (OC3) Diagnostic Trouble Codes
15-Button Sealed Switch Module SSM (OC4) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Test
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
tm12406 - 370E, 410E, and 460E Articulated Dump Truck
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 9000: General Information
Group 01: Safety
Safety and Operator Convenience Features
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Clean Exhaust Filter Safely
Section 9001: Diagnostics
Group 10: Transmission Control Unit (TCU) Diagnostic Trouble Codes
523000.01 - Battery Low Undervoltage
523000.03 - Battery Overvoltage
523000.04 - Battery Undervoltage
523001.01 - Battery Undervoltage During Engine Start
523010.03 - EC-II Internal 5V Power Supply Overvoltage
523010.04 - EC-II Internal 5V Power Supply Undervoltage
523011.04 - EC-II Internal 7V Power Supply Undervoltage
523020.03 - Speed Sensor Supply Overvoltage
523020.04 - Speed Sensor Supply Undervoltage
523020.06 - Speed Sensor Voltage Low
523021.03 - Temp/Oil Filt Supply Overvoltage
523021.04 - Temp/Oil Filt Supply Undervoltage
523021.06 - Temp/Oil Filt Supply Voltage Low
523022.03 - Supply 1 For Sensors Overvoltage
523022.04 - Supply 1 For Sensors Undervoltage
523022.06 - Supply 1 For Sensors Short to Ground
523030.03 - Propvalve Supply 1 Overvoltage
523030.04 - Propvalve Supply 1 Undervoltage
523030.06 - VPS1 Power Supply Voltage Low
523031.03 - Propvalve Supply 2 Overvoltage
523031.04 - Propvalve Supply 2 Undervoltage
523031.06 - VPS2 Power Supply Voltage Low
523040.00 - TCU Overtemp
523040.02 - TCU Temp Invalid
523045.12 - Internal Error 1
523046.12 - Internal Error 2
523047.12 - Internal Error 3
523048.12 - Internal Error 4
523049.12 - Unknown TCU Hardware Detected
523100.02 - Turbine Speed Unknown Input
523100.03 - Turbine Speed Sensor Input Overvoltage
523100.06 - Turbine Speed Sensor Voltage Low
523100.07 - Turbine Speed Input Speed Mismatch
523100.08 - Turbine Speed Error ROT DIR Unknown
523100.09 - Turbine Speed Error Speed Unknown
523100.11 - Turbine Speed Error ROT DIR Mismatch
523105.02 - Speed Sensor 1 Unknown Input
523105.03 - Speed Sensor 1 Overvoltage
523105.06 - Speed Sensor 1 Voltage Low
523105.07 - Speed Sensor 1 Speed Mismatch
523105.08 - Speed Sensor 1 DIR ROT Unknown
523105.09 - Speed Sensor 1 Speed Unknown
523105.11 - Speed Sensor 1 DIR ROT Mismatch
523110.02 - Speed Sensor 2 Unknown Input
523110.03 - Speed Sensor 2 Overvoltage
523110.06 - Speed Sensor 2 Voltage Low
523110.07 - Speed Sensor 2 Speed Mismatch
523110.08 - Speed Sensor 2 DIR ROT Unknown
523110.09 - Speed Sensor 2 Speed Unknown
523110.11 - Speed Sensor 2 DIR ROT Mismatch
523115.02 - Output Speed Sensor Unknown Input
523115.03 - Output Speed Sensor Overvoltage
523115.06 - Output Speed Sensor Voltage Low
523115.07 - Output Speed Sensor Speed Mismatch
523115.08 - Output Speed Sensor DIR ROT Unknown
523115.09 - Output Speed Sensor Speed Unknown
523115.11 - Output Speed Sensor DIR ROT Mismatch
523120.02 - Unknown Electrical Component at Speed Sensor Input 5
523120.03 - Speed Sensor Input 5 Overvoltage
523120.06 - Speed Sensor Input 5 Open or Short to Ground
523125.02 - Unknown Electrical Component at Voltage Input 1
523130.02 - Unknown Electrical Component at Voltage Input 2
523140.02 - Sump Temp Input Unknown Input
523140.03 - Sump Temp Sensor Voltage High
523140.05 - Sump Temp Sensor Overvoltage
523140.06 - Sump Temp Sensor Voltage Low
523145.02 - Torq/RTDR Temp Snsr Unknown Input
523145.03 - Torq/RTDR Temp Snsr Unknown Voltage High
523145.05 - Torq/RTDR Temp Snsr Overvoltage
523145.06 - Torq/RTDR Temp Snsr Ground Low
523150.02 - Unknown Electrical Component at Current Input 1
523155.02 - Unknown Electrical Component at Current Input 2
523155.03 - Oil Filt Rest Switch Overvoltage
523155.04 - Oil Filt Rest Switch Undervoltage
523155.06 - Oil Filt Rest Switch Voltage Low
523200.00 - Clutch A Slip Unintentional Slip
523200.02 - Current Output 1 Unknown ELC Comp
523200.03 - Clutch A Propvalve Voltage High
523200.05 - Clutch A Propvalve Current Low
523200.06 - Clutch A Propvalve Ground Low
523200.08 - Clutch A Propvalve Short to ALT Valve
523205.00 - Clutch B Slip Unintentional Slip
523205.02 - Current Output 2 Unknown ELC Comp
523205.03 - Clutch B Propvalve Voltage High
523205.05 - Clutch B Propvalve Current Low
523205.06 - Clutch B Propvalve Ground Low
523205.08 - Clutch B Propvalve Short to ALT Valve
523210.00 - Clutch C Slip Unintentional Slip
523210.02 - Current Output 3 Unknown ELC Comp
523210.03 - Clutch C Propvalve Voltage High
523210.05 - Clutch C Propvalve Current Low
523210.06 - Clutch C Propvalve Ground Low
523210.08 - Clutch C Propvalve Short to ALT Valve
523215.00 - Clutch D Slip Unintentional Slip
523215.02 - Current Output 4 Unknown ELC Comp
523215.03 - Clutch D Propvalve Voltage High
523215.05 - Clutch D Propvalve Current Low
523215.06 - Clutch D Propvalve Ground Low
523215.08 - Clutch D Propvalve Short to ALT Valve
523220.00 - Clutch R Slip Unintentional Slip
523220.02 - Current Output 5 Unknown ELC Comp
523220.03 - Clutch R Propvalve Voltage High
523220.05 - Clutch R Propvalve Current Low
523220.06 - Clutch R Propvalve Ground Low
523220.08 - Clutch R Propvalve Short to ALT Valve
523225.00 - Clutch F Slip Unintentional Slip
523225.02 - Current Output 6 Unknown ELC Comp
523225.03 - Clutch F Propvalve Voltage High
523225.05 - Cutch F Propvalve Current Low
523225.06 - Clutch F Propvalve Voltage Low
523225.08 - Clutch F Propvalve Short to ALT Valve
523230.00 - Clutch V Slip Unintentional Slip
523230.02 - Current Output 7 Unknown ELC Comp
523230.03 - Clutch V Propvalve Voltage High
523230.05 - Clutch V Propvalve Current Low
523230.06 - Clutch V Propvalve Ground Low
523230.08 - Clutch V Propvalve Short to ALT Valve
523235.00 - Clutch E Slip Unintentional Slip
523235.02 - Current Output 8 Unknown ELC Comp
523235.03 - Clutch E Propvalve Voltage High
523235.05 - Cutch E Propvalve Current Low
523235.06 - Clutch E Propvalve Voltage Low
523235.08 - Clutch E Propvalve Short to ALT Valve
523240.00 - TORQ CVTR Slip Unintentional Slip
523240.02 - Current Output 9 Unknown ELC Comp
523240.03 - TORQ CVTR Propvalve Voltage High
523240.05 - TORQ CVTR Propvalve Current Low
523240.06 - TORQ CVTR Propvalve Voltage Low
523240.08 - TORQ CVTR Propvalve Short to ALT Valve
523245.02 - Current Output 10 Unknown ELC COMP
523245.03 - Retarder Propvalve Voltage High
523245.05 - Retarder Propvalve Current Low
523245.06 - Retarder Propvalve Voltage Low
523245.08 - Retarder Propvalve Short to ALT Valve
523250.02 - Current Output 11 Unknown ELC Comp
523250.03 - DIF Lock Propvalve Voltage High
523250.05 - DIF Lock Propvalve Current Low
523250.06 - DIF Lock Propvalve Voltage Low
523250.08 - DIF Lock Propvalve Short to ALT Valve
523300.00 - Trans Sump Oil Over Temperature
523300.16 - Transmission Sump Oil Over Temperature
523301.00 - Retarder Oil Over Temperature
523301.16 - Retarder Oil Moderately Severe Over Temperature
523302.00 - Torque Converter Oil Over Temperature
523302.16 - Torque Converter Oil Moderately Severe Over Temperature
523304.00 - Filter Switch Signal Out of Range
523305.00 - Oil Filter Contaminated
523310.00 - Trans Input Torque Too High
523320.15 - Trans Output Overspeed
523360.09 - Trans Calibration Data Lost
523400.09 - Vehicle CAN Failure
523401.09 - Service CAN Failure
523402.09 - ECU Connection Loss
523403.09 - VCU Connection Loss
523404.09 - Park Brake Controller Connection Loss
523410.09 - TC1 MSG Failure Invalid or Time-out
523413.09 - EEC1 MSG Failure Invalid or Time-out
523414.09 - EEC2 MSG Failure Invalid or Time-out
523415.09 - EEC3 MSG Failure Invalid or Time-out
523416.09 - EC1 MSG Failure Invalid or Time-out
523417.09 - B MSG Failure Invalid or Time-out
523418.09 - EBC1 MSG Failure Invalid or Time-out
523420.09 - CCVS MSG Failure Invalid or Time-out
523422.09 - V1 MSG Failure Invalid or Time-out
523424.09 - TSC1R MSG Failure Invalid or Time-out
523426.09 - JBERC1 MSG Failure Invalid or Time-out
523427.09 - JBRC MSG Failure Invalid or Time-out
523470.19 - Operation MODE CMD Invalid Command
523471.19 - Transmission CMD Invalid Command
523474.19 - DIFF Lock CMD Invalid Command
523475.19 - Torq Converter CMD Invalid Command
523476.19 - Retarder CMD Invalid Command
523480.09 - Machine Configuration Invalid
523481.00 - Testmode Not Active
523500.00 - Overspeed Engine
523501.00 - Engine Speed Limitation Fault
523502.00 - Engine Speed Demand Fault
523503.00 - Engine Torque Limitation Fault
523504.00 - Engine Torque Demand Fault
523505.00 - Transmission Protection
523506.00 - Engine Brake Without Request
523600.00 - Transmission Protection
523600.01 - Transmission Protection Movement
523600.02 - Transmission Protection Limit Direction
523600.03 - Transmission Protection Limit Acceleration
523600.04 - Transmission Protection Limit Acceleration Downshift
523600.05 - Transmission Protection Reverse Output
523600.07 - Transmission Protection Directional Change
523600.09 - Transmission Protection Torque Limit
523600.10 - Transmission Protection Gear Engagement
523601.00 - Safety Related Error In Transmission
523602.00 - Safety ERR In Vehicle Comm
523603.00 - Safety Error Reaction Failed
523650.00 - Neutral With Vehicle Movement
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes
000091.03 - Throttle Input Sensor Voltage High
000091.04 - Throttle Input Sensor Voltage Low
000111.01 - Coolant Level Very Low
000111.07 - Coolant Level Mechanical Fault