Bobcat T550 T590 T630 T650 Compact Track Loaders Workshop Repair Service Manual PDF Download - MBOBT630T650.zip
A full service and repair manual, complete with electrical wiring schematics, covering the Bobcat T550, T590, T630, and T650 Compact Track Loaders — packed with everything a shop needs to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.
Inside the Bobcat T550, T590, T630, and T650 Compact Track Loaders workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MANUAL LIST:
6987163 (3-11) - T630 Compact Track Loader Operation & Maintenance Manual.pdf
6987163 (11-10) - T630 Compact Track Loader Operation & Maintenance Manual.pdf
6987164 (10-10) - T630 Compact Track Loader Service Manual.pdf
6987164 (12-13) - T630 Compact Track Loader Service Manual.pdf
6987171 (3-11) - T650 Compact Track Loader Operation & Maintenance Manual.pdf
6987171 (11-10) - T650 Compact Track Loader Operation & Maintenance Manual.pdf
6987172 (05-14) - T650 Compact Track Loader Service Manual.pdf
6987172 (12-10) - T650 Compact Track Loader Service Manual.pdf
6989679 (08-12) - T550 Compact Track Loader Service Manual.pdf
6989683 (08-12) - T590 Compact Track Loader Service Manual.pdf
6990689 (10-13) - T550 Compact Track Loader Service Manual.pdf
6990693 (10-13) - T590 Compact Track Loader Service Manual.pdf
6990751 (02-14) - T630 Compact Track Loader Service Manual.pdf
6990755 (12-14) - T650 Compact Track Loader Service Manual.pdf
Total Pages: 10,622 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
SAFETY & MAINTENANCE . . . . 10-01
HYDRAULIC SYSTEM . . . . 20-01
HYDROSTATIC SYSTEM . . . 30-01
DRIVE SYSTEM . . . 40-01
MAINFRAME . . . 50-01
ELECTRICAL SYSTEM & ANALYSIS . . . . 60-01
ENGINE SERVICE . . . 70-01
HEATING, VENTILATION, AIR CONDITIONING . . . . 80-01
SPECIFICATIONS . . . . SPEC-01
ALPHABETICAL INDEX . . . .INDEX-01
6987163 (11-10) - T630 Compact Track Loader Operation & Maintenance Manual....2
OPERATOR SAFETY WARNINGS....4
CONTENTS....6
FOREWORD....8
BOBCAT COMPANY IS IS0 9001 CERTIFIED....10
REGULAR MAINTENANCE ITEMS....10
SERIAL NUMBER LOCATIONS....11
Loader Serial Number....11
Engine Serial Number....11
DELIVERY REPORT....11
LOADER IDENTIFICATION....12
FEATURES, ACCESSORIES AND ATTACHMENTS....13
Standard Items....13
Options And Accessories....13
Buckets Available....14
Attachments....14
High-Flow Attachments....14
Special Applications Kit....15
Special Applications Kit Inspection And Maintenance....15
SAFETY & TRAINING RESOURCES....16
SAFETY INSTRUCTIONS....18
Before Operation....18
Safe Operation Is The Operators Responsibility....19
Safe Operation Needs A Qualified Operator....19
Avoid Silica Dust....20
FIRE PREVENTION....20
Maintenance....20
Operation....20
Electrical....20
Hydraulic System....21
Fueling....21
Starting....21
Spark Arrestor Exhaust System....21
Welding And Grinding....21
Fire Extinguishers....21
PUBLICATIONS AND TRAINING RESOURCES....22
MACHINE SIGNS (DECALS)....23
No-Text Safety Signs....26
OPERATING INSTRUCTIONS....28
INSTRUMENT PANEL IDENTIFICATION....32
Overview....32
Left Panel....33
Display Screen....35
Right Panel (Standard Key Panel)....36
Right Panel (Keyless Start Panel)....37
Right Panel (Deluxe Instrumentation Panel)....38
Left Switch Panel....40
Right Switch Panel....40
Left Side Lower Panel....41
Right Side Lower Panel....41
Radio....42
CONTROL IDENTIFICATION....44
Standard Controls....44
Advanced Control System (ACS)....45
Selectable Joystick Controls (SJC)....46
OPERATOR CAB....47
Description....47
Cab Light....47
Door Operation....47
Front Wiper....48
Side Windows....48
SEAT BAR RESTRAINT SYSTEM....49
Operation....49
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....50
Operation....50
LIFT ARM BYPASS CONTROL....51
Operation....51
PARKING BRAKE....51
Operation....51
TRACTION LOCK OVERRIDE....52
Operation....52
ENGINE SPEED CONTROL....52
Operation....52
EMERGENCY EXIT....53
External Access....53
Rear Window....53
Front Door....53
BACK-UP ALARM SYSTEM....55
Description....55
Operation....55
DRIVING AND STEERING THE LOADER....56
Available Control Configurations....56
Operation (Standard And ACS)....56
Operation (SJC) In ISO Control Pattern....57
Operation (SJC) In H Control Pattern....58
STOPPING THE LOADER....58
Using The Control Levers Or Joysticks....58
TWO-SPEED CONTROL....59
Description....59
Operation (Standard And ACS) (If Equipped)....59
Operation (SJC) (If Equipped)....59
SPEED MANAGEMENT....60
Operation....60
Changing The Factory Default Setting....61
DRIVE RESPONSE....62
Description....62
Operation....62
STEERING DRIFT COMPENSATION....64
Description....64
Operation....64
HYDRAULIC CONTROLS....66
Description....66
Standard Controls (Also ACS In FOOT Pedal Mode)....66
Advanced Control System (ACS) In HAND Control Mode....67
Selectable Joystick Controls (SJC) In ISO Control Pattern....67
Selectable Joystick Controls (SJC) In H Control Pattern....68
Hydraulic Bucket Positioning....68
FRONT Auxiliary Hydraulics Operation....69
FRONT Auxiliary Hydraulics Operation (CONTINUOUS FLOW)....70
FRONT Auxiliary Hydraulics Operation (REVERSE CONTINUOUS FLOW)....70
REAR Auxiliary Hydraulics Operation....71
High-Flow Hydraulics Operation....72
Quick Couplers....72
Relieve Auxiliary Hydraulic Pressure (Loader And Attachment)....73
ATTACHMENT CONTROL DEVICE (ACD)....74
Description....74
DAILY INSPECTION....75
Daily Inspection And Maintenance....75
PRE-STARTING PROCEDURE....77
Entering The Loader....77
Operation & Maintenance Manual And Operators Handbook Locations....77
Seat Adjustment....78
Joystick Position Adjustment....79
Seat Belt Adjustment....80
Seat Bar....80
STARTING THE ENGINE....81
Standard Key Panel....81
Keyless Start Panel....83
Deluxe Instrumentation Panel....85
Cold Temperature Starting....87
Warming The Hydraulic / Hydrostatic System....87
MONITORING THE DISPLAY PANELS....88
Left Panel....88
Warning And Shutdown....88
STOPPING THE ENGINE AND LEAVING THE LOADER....89
Procedure....89
COUNTERWEIGHTS....90
Description....90
Effect On The Loader And Loader Operation....90
When To Consider Using Counterweights....90
When To Consider Removing Counterweights....90
Accessories That Affect Machine Weight....90
ATTACHMENTS....91
Choosing The Correct Bucket....91
Pallet Fork....91
Installing And Removing The Attachment (Hand Lever Bob-Tach)....92
Installing And Removing The Attachment (Power Bob-Tach)....94
TRACK UNDERCARRIAGE SYSTEM....99
Introduction....99
Compact Track Loader Operating And Maintenance Tips....99
OPERATING PROCEDURE....101
Inspect The Work Area....101
Basic Operating Instructions....101
Driving On Public Roads....101
Operating With A Full Bucket....102
Operating With An Empty Bucket....102
Filling And Emptying The Bucket (Foot Pedals)....103
Leveling The Ground Using Float (Foot Pedals)....104
Digging And Filling A Hole (Foot Pedals)....104
Filling And Emptying The Bucket (ACS - Handles, SJC - H Pattern)....105
Leveling The Ground Using Float (ACS - Handles, SJC - H Pattern)....106
Digging And Filling A Hole (ACS - Handles, SJC - H Pattern)....107
Filling And Emptying The Bucket (SJC - ISO Pattern)....108
Leveling The Ground Using Float (SJC - ISO Pattern)....109
Digging And Filling A Hole (SJC - ISO Pattern)....110
TOWING THE LOADER....111
Procedure....111
LIFTING THE LOADER....111
Single-Point Lift....111
Four-Point Lift....112
TRANSPORTING THE LOADER ON A TRAILER....113
Loading And Unloading....113
Fastening....113
PREVENTIVE MAINTENANCE....114
MAINTENANCE SAFETY....118
SERVICE SCHEDULE....120
Chart....120
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....121
Inspecting The BICS (Engine STOPPED - Key ON)....121
Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED - Key ON)....121
Inspecting The Seat Bar Sensor (Engine RUNNING)....121
Inspecting The Traction Lock (Engine RUNNING)....121
Inspecting The Lift Arm Bypass Control....121
Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)....121
SEAT BAR RESTRAINT SYSTEM....122
Description....122
Inspecting....122
Maintaining....122
SEAT BELT....123
Inspection And Maintenance....123
LIFT ARM SUPPORT DEVICE....124
Installing....124
Removing....125
BACK-UP ALARM SYSTEM....126
Description....126
Inspecting....126
Adjusting Switch Position....127
OPERATOR CAB....128
Description....128
Raising....128
Lowering....129
Cab Door Sensor....130
REAR DOOR (TAILGATE)....131
Opening And Closing....131
Adjusting....131
REAR GRILLE....132
Removing....132
Installing....132
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)....133
Cleaning And Maintenance....133
Filters....133
Evaporator / Heater Coil....134
Condenser....135
Air Conditioning Lubrication....135
Troubleshooting....135
AIR CLEANER SERVICE....135
Replacing Filter Elements....135
FUEL SYSTEM....137
Fuel Specifications....137
Biodiesel Blend Fuel....137
Filling The Fuel Tank....138
Fuel Filter....139
Removing Air From The Fuel System....139
ENGINE LUBRICATION SYSTEM....140
Checking And Adding Engine Oil....140
Engine Oil Chart....140
Removing And Replacing Oil And Filter....141
ENGINE COOLING SYSTEM....142
Maintenance Platform....142
Cleaning....142
Checking Level....144
Removing And Replacing Coolant....144
ELECTRICAL SYSTEM....145
Description....145
Fuse And Relay Location / Identification....145
Battery Maintenance....148
Using A Booster Battery (Jump Starting)....149
Removing And Installing Battery....150
HYDRAULIC / HYDROSTATIC SYSTEM....151
Checking And Adding Fluid....151
Hydraulic / Hydrostatic Fluid Chart....151
Removing And Replacing Hydraulic Fluid....152
Removing And Replacing Hydraulic / Hydrostatic Filter....154
Removing And Replacing Hydraulic Charge Filter....156
Breather Cap....157
SPARK ARRESTER MUFFLER....158
Cleaning Procedure....158
TRACK TENSION....159
Description....159
Checking (Solid-Mounted Undercarriage)....160
Adjusting (Solid-Mounted Undercarriage)....161
Checking (Roller Suspension Undercarriage)....162
Adjusting (Roller Suspension Undercarriage)....163
HYDROSTATIC DRIVE MOTOR....164
Removing And Replacing Oil....164
TRACK SPROCKET MAINTENANCE....164
Tightening Procedure....164
ALTERNATOR BELT....165
Belt Adjustment....165
Belt Replacement....165
AIR CONDITIONING BELT....166