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Tesla Model S 2012-2016 Workshop Service Manual PDF incl. Wiring Diagrams - MTESLAS1216OPES.zip

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Tesla Model S Workshop & Repair Guide, 2012–2016


MANUFACTURER: Tesla


MODEL: Model S


YEAR: 2012 2013 2014 2015 2016


Wiring_diagram


Theory_of_Operation_Guides


Service_manual


Complete repair service manual with electrical wiring diagrams for 2012-2016 Tesla Model S, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.


2012-2016 Tesla Model S workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


...


• Introduction


◦ How To Use This Manual


◦ Repairs and Replacements


◦ Warranty Service Regions


◦ Abbreviations and Symbols


• Best Practice


◦ Electrical Precautions


◦ General Precautions


◦ Environmental Precautions


◦ General Fitting Instructions


◦ Oil Seals


◦ Locking Devices


◦ Flexible Pipes and Hoses


◦ Wheels and Tires


◦ Air Bag and Supplementary Restraint System (SRS) Precautions


◦ SRS Component Replacement Policy


◦ Air Conditioning System Precautions


• Charging


◦ General


◦ Charging Precautions


• Technical Data


◦ Motor


◦ Steering


◦ Suspension


◦ Wheel Alignment


◦ Brakes


◦ Wheels


◦ Tire Pressures


◦ Electrical


◦ Fuse Locations


◦ Exterior Dimensions


◦ Weights


• Identification Numbers


◦ Vehicle Identification Number (VIN)


◦ Drive unit number


◦ Manufacturing certification label


◦ Vehicle paint codes


◦ Serial Number


• Tesla Special Tools


◦ Reason for Special Tools


◦ Badge and Spoiler Tools


◦ Battery Cooling System Tools


◦ Bosch-Supplied Tools


◦ Electronic Devices


◦ Hardware


◦ Large Tools


◦ Safety


◦ Templates


◦ Wire Harnesses


◦ Small Hand Tools


• Lifting and Jacking


◦ Raising and supporting the vehicle


• Fluids and Capacities


◦ Fluids


◦ Fluid Capacities


• Special Tools - HV Battery Alignment Rods


• Links to front matter


• Sensor - Air Quality (Remove and Replace)


• 00 INSPECTION AND SERVICE


◦ Annual Service


• 10 BODY


◦ Jack Mode Activation


◦ Raise Vehicle - 2 Post Lift


◦ Raise Vehicle - 4 Post Lift


◦ Fascia Assembly - Front (Remove and Install)


◦ Fascia Assembly - Front (Remove and Replace)


◦ Bumper Assembly - Front (Remove and Replace)


◦ Ankle Catcher Assembly (Remove and Replace)


◦ Applique - Fascia - Front - 1st Generation (Remove and Replace)


◦ Applique - Fascia - Front - 2nd Generation (Remove and Install)


◦ Applique - Fascia - Front - 2nd Generation (Remove and Replace)


◦ Grill - Fascia - Front (Remove and Replace)


◦ Chin Spoiler Assembly (Remove and Replace)


◦ Fascia Assembly - Rear (Remove and Install)


◦ Fascia Assembly - Rear (Remove and Replace)


◦ Bumper Assembly - Rear (Remove and Replace)


◦ Diffuser Trim - Rear (Remove and Replace)


◦ Carrier - Bumper - Front (Remove and Replace)


◦ Strut - Shock Tower to Bulkhead - LH (Remove and Replace)


◦ Windshield Assembly (Remove and Replace)


◦ Sensor - Light/Rain (Remove and Replace)


◦ Fixed Glass - Front Door - LH (Remove and Replace)


◦ Body Glass - Rear Quarter - LH (Remove and Replace)


◦ Liftgate Glass (Remove and Install)


◦ Liftgate Glass (Remove and Replace)


◦ Liftgate Glass - Defrost Element (Remove and Replace)


• 11 CLOSURES


◦ Hood Assembly (Remove and Install)


◦ Hinge - Hood - LH (Remove and Replace)


◦ Cable - Latch - Hood (RWD) (Remove and Replace)


◦ Cable - Latch - Hood - LH (Dual Motor) (Remove and Replace)


◦ Actuator - Latch - Hood - LH (Dual Motor) (Remove and Replace)


◦ Gas Strut - Hood - LH (Remove and Replace)


◦ Striker - Hood (Remove and Replace)


◦ Latch - Hood - Primary (RWD) (Remove and Replace)


◦ Latch - Hood - Secondary (RWD) (Remove and Replace)


◦ Latch - Hood (Dual Motor) (Remove and Replace)


◦ Acoustic Panel - Hood (Remove and Replace)


◦ Liftgate Assembly (Remove and Install)


◦ Power Strut - Liftgate (Remove and Replace)


◦ Strut - Liftgate (Remove and Replace)


◦ Latch - Liftgate (Remove and Replace)


◦ Striker - Liftgate (Remove and Replace)


◦ Actuator - Cinching (Remove and Replace)


◦ Cable - Cinching (Remove and Replace)


◦ Exterior Release Switch - Liftgate (Remove and Replace)


◦ Door Assembly - Front - LH (Remove and Replace)


◦ Latch - Door - Front - LH (Remove and Replace)


◦ Latch - Door - Rear - LH (Remove and Replace)


◦ Striker - Door - Front - LH (Remove and Replace)


◦ Striker - Door - Rear - LH (Remove and Replace)


◦ Handle - Interior Release - Door - Front - LH (Remove and Replace)


◦ Handle - Interior Release - Door - Rear - LH (Remove and Replace)


◦ Cable - Interior Release - Front - LH (Remove and Replace)


◦ Handle - Exterior Release - Door - Front - LH (Remove and Replace)


◦ Handle - Exterior Release - Door - Rear - LH (Remove and Replace)


◦ Grip - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Grip - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Back Plate - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Back Plate - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ LED - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ LED - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Motor - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Motor - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ PCB - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ PCB - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Press Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Press Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Position Sensor - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Position Sensor - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Fork and Control Link - Door - Exterior Handle - Front - LH (Remove and Replace)


◦ Fork and Control Link - Door - Exterior Handle - Rear - LH (Remove and Replace)


◦ Position Switch Harness - Door Handle (Remove and Replace)


◦ Door Glass - LH - Front - Adjust


◦ Door Glass - LH - Front (Remove and Replace)


◦ Door Glass - LH - Rear - Adjust


◦ Door Glass - LH - Rear (Remove and Replace)


◦ Door Glass - RH - Rear - Adjust


◦ Window Guide Rail - Front - LH (Remove and Replace)


◦ Window Guide Rail - Rear - LH (Remove and Replace)


◦ Window Motor/Regulator Assembly - Front - LH (Remove and Replace)


◦ Window Motor/Regulator Assembly - Rear - LH (Remove and Replace)


◦ Seal - Body - Side - Rear - Secondary - LH (Remove and Replace)


◦ Seal - Body - Side - Front - Primary - LH (Remove and Replace)


◦ Seal - Body - Side - Rear - Primary - LH (Remove and Replace)


◦ Seal - Door - Front - A Pillar - Margin - LH (Remove and Replace)


◦ Seal - Door- Front - Rocker - LH (Remove and Replace)


◦ Seal - Door - Front - LH (Remove and Replace)


◦ Seal - Door - Rear - C Pillar - Margin - LH (Remove and Replace)


◦ Seal - Rear Door - LH (Remove and Replace)


◦ Seal - Hood (Remove and Replace)


◦ Seal - Liftgate (Remove and Replace)


◦ Seal - Door Front Outer Belt - LH (Remove and Replace)


◦ Seal - Door Front Inner Belt - LH (Remove and Replace)


◦ Seal - Belt - Door Inner - Rear - LH (Remove and Replace)


◦ Seal - Door Rear Outer Belt - LH (Remove and Replace)


◦ Seal - Sliding Glass - Panoramic Roof (Remove and Replace)


• 12 EXTERIOR FITTINGS


◦ Wheel Arch Liner - Upper - Front - LH (Remove and Replace)


◦ Wheel Arch Liner - Rear - LH (Remove and Replace)


◦ Wheel Arch Liner - Lower - Front - LH (Remove and Replace)


◦ Panel - Aero Shield - Front (Remove and Replace)


◦ Panel - Aero Shield - Mid (Remove and Replace)


◦ Panel - Diffuser Tray - Rear (Remove and Replace)


◦ Rails - Diffuser Tray Rear - LH (Remove and Replace)


◦ Rear Lettering (Remove and Replace)


◦ Applique - Liftgate (Remove and Replace)


◦ Badge - Ludicrous Speed (Retrofit)


◦ Bracket - License Plate - Front (Retrofit)


◦ Door Mirror Assembly - LH (Remove and Replace)


◦ Glass - Door Mirror - LH (Remove and Replace)


◦ 'B' Post Trim Panel - LH (Remove and Replace)


◦ Brightwork - Body side - LH (Remove and Replace)


◦ Rocker Panel - LH (Remove and Replace)


◦ Pad - Lifting - Each (Remove and Replace)


◦ Panel - Cowl Screen (Remove and Replace)


◦ Assembly - Underhood Apron - Front (Remove and Replace)


◦ Underhood Apron - Center - Rear (Remove and Replace)


◦ Underhood Apron - LH (Remove and Replace)


• 13 SEATS


◦ Motor - Seat Tilt - Driver's Seat (Remove and Replace)


◦ Motor - Seat Height - Driver's Seat (Remove and Replace)


◦ Assembly - Lumbar Support - Back Rest - Driver's Seat (Remove and Replace)


◦ Motor - Recliner - Back Rest - Driver Seat (Remove and Replace)


◦ Switch - Seat Height Adjust - Driver's Seat (Remove and Replace)


◦ Switch - Back Rest and Cushion Adjust - Driver's Seat (Remove and Replace)


◦ Seat Assembly - Driver's (Remove and Install)


◦ Seat Cushion - Lower - 2nd Row (Remove and Install)


◦ Seat Cushion - Lower - 2nd Row - Executive - LH (Remove and Replace)


◦ Back Rest Assembly - Seat - 2nd Row - LH (Remove and Install)


◦ Back Rest Assembly - Seat - 2nd Row - RH (Remove and Install)


◦ Back Rest Assembly - 2nd Row - Executive (Remove and Replace)


◦ Assembly - Back Rest - Driver's Seat (Remove and Replace)


◦ Frame - Seat Base - 2nd Row Cushion (Remove and Replace)


◦ Frame - Seat Base - 2nd Row - Executive (Remove and Replace)


◦ Frame - Seat Back - 2nd Row Seat - LH (Remove and Replace)


◦ Frame - Seat Back - 2nd Row Seat - RH (Remove and Replace)


◦ Base Assembly - Front Passenger's Seat (Remove and Replace)


◦ Bolster - Side - Seat - 2nd Row - LH (Remove and Replace)


◦ Striker - Seat back - 2nd Row Seat - LH (Remove and Replace)


◦ Pivot Lock - Seat back - 2nd Row Seat - LH (Remove and Replace)


◦ Pivot Lock - Seat back - 2nd Row Seat - RH (Remove and Replace)


◦ Pivot Sleeve - Seat back - 2nd Row Seat - LH (Remove and Replace)


◦ Seat Assembly - 3rd Row (Remove and Replace)


◦ Cover - Outer Side - Driver's Seat (Remove and Install)


◦ Cover - Outer Side - Driver's Seat (Remove and Replace)


◦ Cover - Back Rest - Driver's Seat (Remove and Install)


◦ Trim - Cushion - Driver's Seat (Remove and Replace)


◦ Trim - Cushion - Front Passenger's Seat (Remove and Replace)


◦ Foam - Cushion - Driver's Seat (Remove and Replace)


◦ Foam - Cushion - Front Passenger's Seat (Remove and Replace)


◦ Trim and Foam Assembly - Driver's Seat (Remove and Install)


◦ Trim and Foam Assembly - Front Passenger's Seat (Remove and Install)


◦ Latch - Seat Back - 2nd Row Seat - LH (Remove and Replace)


◦ Cover - Seat back - 2nd Row Seat - RH (Remove and Replace)


• 14 INSTRUMENT PANELS AND PEDALS


◦ Switch - Brake Light (Remove and Replace)


◦ Brake Pedal (Remove and Replace)


◦ Accelerator Assembly (Remove and Replace)


◦ Glove Box (Remove and Replace)


◦ Glove Box - Latch Release (Remove and Replace)


◦ Glove Box - Damper (Remove and Replace)


◦ IP Carrier (Remove and Replace)


◦ Cross Car Beam (Remove and Replace)


◦ Assembly - Frame - Instrument Cluster (Remove and Replace)


◦ Trim - Touch Screen Surround (Remove and Replace)


◦ Face Level Vent - Driver's - Outer (Remove and Replace)


◦ Face Level Vent - Driver's - Inner (Remove and Replace)


◦ Face Level Vent - Front Passenger's - Outer (Remove and Replace)


◦ Face Level Vent - Front Passenger's - Inner (Remove and Replace)


◦ Assembly - Bin - Storage Center Compartment (Remove and Replace)


◦ Assembly - Instrument Panel Lower - RH (Remove and Replace)


◦ Assembly - Instrument Panel Side Cover - LH (Remove and Replace)


◦ Panel - A Pillar Trim - Middle - LH (Remove and Replace)


◦ Assembly - Finisher - Instrument Panel - LH (Remove and Replace)


◦ Assembly - Finisher - Instrument Panel - RH (Remove and Replace)


◦ Assembly - Mesh Grille - Defrost (Remove and Replace)


◦ Assembly - Top Pad - Instrument Panel (Remove and Install)


◦ Assembly - Top Pad - Instrument Panel (Remove and Replace)


◦ Trim - Dash - Driver's Side - Lower (Remove and Replace)


◦ Trim - Dash - Driver's Side - Inner to Bezel (Remove and Replace)


◦ Assembly - Cover - Footwell - LH (Remove and Replace)


◦ Assembly - Cover - Footwell - RH (Remove and Replace)


◦ Assembly - Cover - Footwell - LH (RHD) (Remove and Replace)


◦ Assembly - Cover - Footwell - RH (RHD) (Remove and Replace)


• 15 INTERIOR TRIM


◦ Rear View Mirror - 1st Generation (Remove and Replace)


◦ Rear View Mirror - 2nd Generation (Remove and Replace)


◦ Sun Visor - Driver's (Remove and Replace)


◦ Assembly - Mirror - Sun Visor - LH (Remove and Replace)


◦ Trim - Rear View Mirror (Remove and Replace)


◦ Finisher - Liftgate - Rear Window - Upper (Remove and Replace)


◦ Finisher - Liftgate - Rear Window - Lower (Remove and Replace)


◦ Finisher - Liftgate - Rear Window - Side - LH (Remove and Replace)


◦ Panel - Door Trim - LH - Front (Remove and Install)


◦ Panel - Door Trim - Front - LH (Remove and Replace)


◦ Panel - Door Trim - LH - Rear (Remove and Install)


◦ Panel - Door Trim - LH - Rear (Remove and Replace)


◦ Trim - Sill Panel - LH (Remove and Replace)


◦ Trim - 'A' Post - LH (Remove and Install)


◦ Trim - 'A' Post - LH (Remove and Replace)


◦ Trim - 'B' Post - Upper - LH (Remove and Install)


◦ Trim - 'B' Post - Upper - LH (Remove and Replace)


◦ Trim - 'B' Post - Lower - LH (Remove and Install)


◦ Trim - 'C' Post Upper - LH (Remove and Replace)


◦ Trim - 'C' Post Rear - LH (Remove and Replace)


◦ Trim - Sill Panel - LH - Rear (Remove and Replace)


◦ Footrest - Driver's (Remove and Replace)


◦ Assembly - Closeout Extension - LH - Center Console (Remove and Replace)


◦ Cup Holder (Remove and Replace)


◦ Trim - Center Console - Rear (Remove and Replace)


◦ Assembly - Panel - Wrapped - LH (Remove and Replace)


◦ Vent - Center Console (Remove and Replace)


◦ Center Console Assembly (Remove and Replace)


◦ Drop In Center Console Assembly (Remove and Replace)


◦ 2nd Row Center Console Assembly (Remove and Replace)


◦ Center Console - 2nd Row - Executive (Remove and Replace)


◦ Finisher - Floor - Center Console (Remove and Replace)


◦ Headlining (Remove and Install)


◦ Headlining (Remove and Replace)


◦ Headliner - Panoramic Roof (Remove and Install)


◦ Headlining - Panoramic Roof (Remove and Replace)

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