John Deere 500 504 B550 B554 Tractor Workshop Repair Service Manual PDF (TM701519) - MJODTM701519.zip
The full, everything-in-one technical manual featuring electrical wiring schematics for John Deere Tractor models 500, 504, B550 and B554 (available in 2WD or MFWD configurations), offering dealer-level workshop guidance so you can service, troubleshoot, and overhaul your machine just like a certified technician (covering diagnostics, operation, testing, repair, servicing, and fault-finding).
This John Deere technical service and repair manual for the 500, 504, B550, and B554 tractor models contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,021 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm701519 - John Deere Tractors Models 500, 504, B550, B554 Technical Manual.epub
tm701519 - John Deere Tractors Models 500, 504, B550, B554 Technical Manual.pdf
MAIN SECTIONS
Foreword
General
Safety regulations
Technical specifications
Fuel and lubricating oil
Position of serial number plate
Discharge oil and water before servicing
Engine
Engine
Cooling system
Fuel system, air intake and exhaust
Speed control lever
Fuel system
Air intake and exhaust system
Electrical system
Battery and engine
Electrical system components
Wiring harness
Fuses and relays
Electrical schematic
Drive system
Rear PTO shaft
Clutch
Feeder house
Gearbox
Rear differential
Final drive
MFWD
2WD front axle
Steering and braking device
Steering system
Brake
Air brake (optional)
Hydraulic system
Hydraulic pump, oil tank and oil pipe assembly
Lifter
Trailer device
Miscellaneous
Engine hood and shield
Three-point suspension device
Wheel
Front counterweight tray
Cab
Remove and install components
Seat
Safety bracket
Special tools (made by dealers)
Special tools (made by dealers)
Work checking procedures
Work checking procedures
Engine operational principles, test and adjust
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of fuel/air intake system
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of electrical system
Component locations
Operational principles
Diagnose, test and adjust
Circuit diagram
Operational principles, test and adjustment of drive system
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of steering and braking devices
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of hydraulic system
Component locations
Operational principles
Diagnose, test and adjust
TABLE OF CONTENTS.......1
Section 10: General.......212
Group 05: Safety regulations.......19
Live With Safety.......24
Recognize Safety Information.......25
Understand Signal Words.......26
Follow Safety Instructions.......27
Prepare for Emergencies.......28
Wear Protective Clothing.......29
Protect Against Noise.......30
Handle Fuel Safely—Avoid Fires.......31
Handle Starting Fluid Safely.......32
Fire Prevention.......33
In Case of Fire.......34
Keep ROPS Installed Properly.......35
Use Foldable ROPS and Seat Belt Properly.......36
Stay Clear of Rotating Drivelines.......37
Use Steps and Handholds Correctly.......39
Read Operator Manuals for ISOBUS Implements.......40
Use Seat Belt Properly.......41
Operating the Tractor Safely.......42
Avoid Backover Accidents.......44
Limited Use in Forestry Operation.......45
Operating the Loader Tractor Safely.......46
Keep Riders Off Machine.......47
Instructional Seat.......48
Use Safety Lights and Devices.......49
Transport Towed Equipment at Safe Speeds.......50
Use Caution On Slopes and Uneven Terrain.......52
Freeing a Mired Machine.......53
Avoid Contact with Agricultural Chemicals.......54
Handle Agricultural Chemicals Safely.......55
Handling Batteries Safely.......57
Avoid Heating Near Pressurized Fluid Lines.......59
Remove Paint Before Welding or Heating.......60
Handle Electronic Components and Brackets Safely.......61
Practice Safe Maintenance.......62
Avoid Hot Exhaust.......63
Clean Exhaust Filter Safely.......64
Work In Ventilated Area.......67
Support Machine Properly.......68
Prevent Machine Runaway.......69
Park Machine Safely.......70
Transport Tractor Safely.......71
Service Cooling System Safely.......72
Service Accumulator Systems Safely.......73
Service Tires Safely.......74
Service Front-Wheel Drive Tractor Safely.......75
Tightening Wheel Retaining Bolts/Nuts.......76
Avoid High-Pressure Fluids.......77
Do Not Open High-Pressure Fuel System.......78
Store Attachments Safely.......79
Dispose of Waste Properly.......80
Use a Safety Chain.......81
Engine Coolant.......82
Produce dealer self-made tools safely.......83
Handle Global Positioning System (GPS) receiver safely.......84
Avoid tractor being out of control.......85
Use Proper Lifting Equipment.......86
Work in Clean Area.......87
Illuminate Work Area Safely.......88
Service Machines Safely.......89
Use Proper Tools.......90
Group 10: Technical specifications.......792
Technical specifications for 2WD model.......96
Technical specifications of mechanical front-wheel drive model.......101
Maximum control force.......106
Minimum turning radius.......107
PTO shaft properties.......108
Traction properties.......109
Properties of hydraulic suspension system.......110
Pouring capacity (L).......111
Metric bolt and screw torque values.......113
Imperial bolt and screw torque values.......115
Hydraulic system imperial connector torque.......118
Hydraulic system metric connector torque.......119
Clean air filter.......121
Check hose clamps.......122
Clear dust on engine cover and screen.......124
Clean radiator.......125
Check lifter, gearbox and front drive axle oil level.......126
Clean battery.......128
Check neutral start circuit.......129
Tractor operation check.......131
Group 15: Fuel and lubricating oil.......21
Handle fuel safely - Prevent fire.......133
Handle Fluids Safely—Avoid Fires.......134
Handling and Storing Diesel Fuel.......138
Cold Weather Operation.......136
Hot Weather Operation.......137
Diesel Fuel.......138
Lubricity of Diesel Fuel.......140
Testing Diesel Fuel.......141
Fill the fuel tank.......142
Alternative and Synthetic Lubricants.......144
Lubricant Storage.......145
Diesel engine break-in oil.......146
Diesel engine oil.......148
Oil Filters.......150
Heavy Duty Diesel Engine Coolant.......151
Use of Water as Coolant.......152
Liquid coolant conditioner.......153
Transmission and Hydraulic Oil.......154
Use Correct Transmission/Hydraulic Filter Element.......155
MFWD Front Axle Housing Oil.......156
MFWD Wheel Hub Oil.......157
Refuel gearbox.......158
Regularly check and service the gearbox.......159
Lubricating grease (specific applications).......160
Grease.......161
Group 20: Position of serial number plate.......22
Serial number.......163
Tractor serial number.......164
Tractor machine serial number - 13-digit PIN.......165
Engine serial number.......166
Group 25: Discharge oil and water before servicing.......22
MFWD model front axle oil discharge.......168
MFWD drive transfer case oil discharge.......169
Steering oil tank hydraulic oil discharge.......170
Gearbox oil discharge.......171
Lifter oil discharge.......172
Diesel tank discharge.......173
Coolant discharge.......174
Engine oil discharge.......176
Section 20: Engine.......177
Group 05: Engine.......177
Basic or recommended tools.......179
Technical specifications.......792
Engine maintenance.......181
Remove and install engine.......243
Group 10: Cooling system.......177
Technical specifications.......792
Maintenance of engine water pump.......188
Remove, install and adjust fan drive belt.......189
Remove, check and install radiator.......191
Replace thermostat.......196
Install thermostat.......198
Section 30: Fuel system, air intake and exhaust.......200
Group 05: Speed control lever.......200
Technical specifications.......792
Check and repair engine control mechanism assembly.......203
Adjust foot throttle cable and pedal force.......205
Adjust shut-off cable.......207
Adjust throttle handle.......208
Adjust synchronization of foot throttle pedal and throttle handle.......209
Group 10: Fuel system.......200
General.......212
Technical information.......213
Remove, check and install fuel tank.......214
Replace fuel transfer pump.......219
Replace sediment bowl.......220
Replace sediment bowl assembly.......221
Replace fuel filter and engine oil filter.......223
Bleed air from fuel system.......797
Group 15: Air intake and exhaust system.......200
Technical specifications.......792
Remove, check and install air filter.......228
Remove, check and install muffler.......231
Section 40: Electrical system.......234
Group 05: Battery and engine.......234
Avoid damaging electrical system.......237
Replace battery.......238
Charging battery.......927
Connect battery cables.......240
Remove and install battery.......241
Remove and install engine.......243
Group 10: Electrical system components.......234
Service equipment and tools.......246
Replace water temperature sensor.......247
Replace engine oil pressure sensor.......248
Replace engine speed sensor.......249
Replace fuel volume sensor.......250
Replace keyswitch.......252
Replace warning light switch.......254
Replace high/low beam switch / light switch / work light switch / turn signal light switch / horn switch.......256
Replace brake light switch.......258
Replace gearbox neutral start switch.......259
Replace PTO neutral start switch.......261
Replace horn.......262
Replace flasher.......263
Replace trailer socket (optional).......264
Replace air pressure alarm switch (optional).......265
Group 15: Wiring harness.......840
Cable repair pliers.......267
Remove and install electrical connectors.......268
Separate blade terminals from connectors.......269
Replace connector.......270
Install contact.......272
Replace tractor wiring harness.......273
Wiring harness.......840
Group 20: Fuses and relays.......235
Locations of fuses.......280
Fuse specifications and functions.......282
Replace start relays.......283
Group 25: Electrical schematic.......940
Cable color codes.......939
Electrical schematic.......940
Section 50: Drive system.......290
Group 10: Rear PTO shaft.......290
Exploded view of rear PTO control assembly.......294
Exploded view of output driving shaft module.......296
Exploded view of PTO shaft.......298
PTO shaft protection cover assembly.......300
Remove, check and assemble PTO control assembly.......301
Disassemble and check rear PTO shaft assembly.......304
Assemble rear PTO shaft assembly.......314
Group 15: Clutch.......290
Recommended tools.......327