BMW M3 G80 M3 Competition xDrive 2020-On Workshop Repair Manual PDF - MBMW3G80.zip
Full service and repair guide featuring Electrical Wiring Diagrams for the BMW M3, M3 Competition, and M3 Competition xDrive (G80), covering 2020 models and later — packed with everything needed to service, troubleshoot, fix, and rebuild your vehicle just like a trained technician.
Inside the BMW M3, M3 Competition, and M3 Competition xDrive (G80) factory workshop repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 20,595 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00 - MAINTENANCE & GENERAL NOTES.........3
0 Overview of tightening torques.........8
0 operating fluid overview.........10
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........22
0000... Driving on a race track.........24
0000... Microencapsulated screws.........28
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers.........29
0000... Work instruction for removing the protective film.........31
0000009 Free pre-delivery check.........32
0000101 Service, Seasonal Check (only for German market).........40
0000105 Standard scope of service.........41
0000252 BMW engine oil service without supplementary service.........48
0000262 BMW rapid inspection.........60
0000600 Service - running-in check.........61
0000602 Service - air filter element.........74
0000610 Engine oil service.........83
0000612 Service - front brakes.........97
0000614 Service - rear brakes.........114
0000616 Service - microfilter.........133
0000618 Service - brake fluid.........140
0000622 Service - spark plugs.........148
0000624 Service - vehicle check.........163
0000661 Rear axle differential service.........172
0000741 Suspension block delivery inspection.........176
0000742 Pre-delivery check of service and parking brakes with transport and immobilisation periods of 3-6 weeks.........177
0000744 Pre-delivery check of service and electromechanical holding brake for transport and immobilisation periods of more than 6 weeks.........178
0001... Symbols used and information in repair instructions.........179
0002000 Raising vehicle with trolley jack.........182
0002001 Raising the vehicle using a vehicle lift.........186
0011... Information for handling the documents repair instructions, technical data, AZD.........188
0011237 Checking _ topping up oil level in automatic transmission.........190
0011259 Oil change in rear axle final drive incl. used oil disposal.........195
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70.........199
1100300 Engine oil consumption measurement.........200
5.1.1 Axles.........202
6100... Notes on handling the high pressure cleaner.........205
6112... Information on intelligent battery sensor (IBS).........206
6120... Notes on AGM battery.........207
6120... Notes regarding the lithium ion battery.........210
6400... Information on using cleaning agent _ paints (personal protection equipment).........213
6450... Instructions for handling R1234yf refrigerant.........215
6450... Notes on the refrigerant (R134a, R1234yf) and refrigerant oil.........216
6450... Safety information for handling refrigerant R1234yf.........218
6453... Instructions for desiccant insert replacement.........219
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers.........220
7.1.1 Installation safety of the seat belts _ seat belt buckles.........221
7.1.2 Status of the seat belts _ seat belt buckles.........225
7.1.3 Belt force limiter.........227
7.1.4 Seat belt tensioner.........231
7.1.5 Airbag.........235
7.1.6 Supplementary restraint systems (SRS).........240
7.11 Odometer (if present).........244
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required).........248
Abbreviations.........252
Addition to special tools cabinet All model series.........254
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916.........255
Arguments pertaining to engine oil consumption.........257
BMW Schnellinspektion.........259
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit).........260
Brake fluid - Operating Fluids Specification.........262
CBS general - Reset is lost.........263
Changed emissions test indicator BMW Condition Based Service.........264
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF)).........265
Drawbar load sign omitted All with options 235 and 3AC.........266
Emergency Services (BMW _ MINI) from issue September 2009.........267
Engine oil - varying colours _ smell after initial filling in the works.........268
Engine oil service - countries with higher levels of dust Check the air filter element for contamination.........269
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator.........270
Extract from BMW Group Standard GS 90003-2.........271
FEB-FEB-NED-TESTMODULE-AKTUELL.........272
Final drive oil - new oil quality from 07 _ 2011.........273
Foil.........274
Form for equipotential bonding screw connections.........275
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries.........277
Handling fault messages _ Check Control messages for Run Flat Indicator RDC (SA2VB).........282
Handling the acoustic camera.........285
IMIB_Next.........287
Ignition key data tapping on CBS vehicles.........290
Inflation pressure measurement in vehicles with tyre pressure display RDC (SA2VB).........295
List of contents.........296
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2.........297
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........298
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........299
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........300
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2.........301
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2.........302
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2.........303
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2.........304
Main group 00.........305
Maintenance contents _ contents of the pre-delivery check of BMW M3 (G80) and M4 (G82, G83).........306
New Maintenance Records service booklet and maintenance documentation All models.........310
New repair methods ”Gluing _ Riveting” on steel bodies.........311
Overview of accident-related documents.........313
Parking brake function check - new procedure in the standard service scope _ rear brake service.........319
Repair on the gear selector switch.........320
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data).........321
Service Vorabcheck zur Hauptuntersuchung.........323
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP).........324
Service vehicle check falls due after CBS reset of engine oil service.........329
Standard scope of service - Reduction of the work scope in electrified vehicles.........330
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof).........331
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles.........332
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6.........335
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6.........342
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines.........349
Visible corrosion on vehicle add-on parts.........360
Wiring harness repair on exterior mirror.........361
Workshop Equipment - Planning Documentation.........362
Workshop equipment sales.........363
11 - ENGINE .........364
0011... Information for handling the documents repair instructions, technical data, AZD.........368
10.0 SAE 10W-60.........370
11 operating fluid overview.........372
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location.........375
1100 Overview of Technical Data.........376
1100 Overview of tightening torques.........392
1100... Engine oil consumption measurement.........397
1100... Handling components after flood damage.........398
1100... Overview of consumables (Electronic Parts Catalogue).........399
1100300 Engine oil consumption measurement.........403
1100598 Remove and install the engine on the front axle (for work no. 31 10 001 _ 501).........405
1111 Overview of Technical Data.........445
1111 Overview of tightening torques.........449
1112 Overview of Technical Data.........457
1112 Overview of tightening torques.........461
1112042 Remove and install _ replace oil return line in cylinder head.........479
1112070 Remove and install _ replace acoustic cover.........632
1112100 Removing and installing cylinder head.........638
1112502 Disassemble and assemble cylinder head (cylinder head removed) (without removing the valves).........639
1112729 Checking cylinder head for watertightness (cylinder head dismantled).........716
1113 Overview of Technical Data.........798
1113 Overview of tightening torques.........799
1113000 Remove and install, seal or replace oil sump.........807
1114 Overview of Technical Data.........942
1114 Overview of tightening torques.........943
1121 Overview of Technical Data.........949
1122 Overview of tightening torques.........955
1123 Overview of tightening torques.........957
1124 Overview of tightening torques.........960
1125 Overview of Technical Data.........965
1125000 Removing and installing _ replacing all pistons.........979
1128 Overview of tightening torques.........1217
1130 Overview of tightening torques.........1221
1131 Overview of tightening torques.........1222
1131005 Check the timing of the camshaft(s).........1235
1131025 Removing and installing _ replacing intake camshaft.........1395
1131028 Removing and installing _ replacing exhaust camshaft.........1659
1131090 Remove and install _ replace chain tensioner piston.........1858
1131505 Adjusting the timing of the camshaft(s) (for FRU no. 11 31 005 _ 508).........1884
1133050 Removing and installing _ replacing all rocker arms.........1916
1134552 Removing and installing _ replacing all valves (cylinder head removed).........2191
1136 Overview of tightening torques.........2268
1136042 Removing and installing _ replacing intake adjuster.........2273
1136044 Remove and install _ replace the exhaust camshaft adjuster.........2465
1136125 Removing and installing _ replacing intake VANOS central valve.........2657
1136127 Removing and installing _ replacing both Vanos central valves (if necessary on the right).........2848
1136658 Removing and installing _ replacing both actuators.........3039
1137 Overview of tightening torques.........3060
1137005 Removing and installing _ replacing eccentric shaft.........3063
1137010 Removing and installing _ replacing intermediate levers.........3335
1140000 Checking engine oil pressure.........3556
1141 Overview of tightening torques.........3576
1141000 Removing and installing _ replacing oil pump.........3585
1141115 Removing and installing _ replacing hydraulic valve for oil-pressure control.........3727
1141150 Removing and installing _ replacing roller chain for oil pump drive.........3827
1142 Overview of tightening torques.........3828
1142020 Removing and installing _ replacing full-flow oil filter completely.........3843
1151 Overview of tightening torques.........3953
1151027 Remove and install _ replace electric coolant pump for charge air _ capacitor.........3959
1151028 Removing and installing _ replacing auxiliary coolant pump for exhaust turbocharger.........3992
1151030 Removing and installing _ replacing component carrier.........4023
1153 Overview of tightening torques.........4103
1153000 Removing and installing _ replacing coolant thermostat.........4112
1161 Overview of tightening torques.........4178
1165 Overview of tightening torques.........4187
1165022 Removing and installing _ replacing exhaust turbocharger (cylinders 1-3).........4204
1165024 Removing and installing _ replacing exhaust turbocharger (cylinders 4-6).........4338
1165048 Removing and installing _ replacing both exhaust turbochargers.........4460
1165195 Remove and install _ replace connecting branch for exhaust turbocharger cylinder 1-3.........4597
1165196 Remove and install _ replace connecting branch for exhaust turbocharger cylinder 4-6.........4615
1178 Overview of tightening torques.........4627
4.0 BMW Longlife-01.........4630
5.0 BMW Longlife-01 FE.........4633
6.0 BMW Longlife-04.........4635
6.1.9 Engine performance.........4641
7.0 BMW Longlife-12 FE.........4645
8.0 BMW Longlife-14 FE+.........4647
9.0 BMW Longlife-17 FE+.........4649
BMW Quality Longlife-04 All.........4651
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster.........4652
Crankshaft and Bearings.........4653
Emissions-control, Lambda oxygen sensor.........4654
Engine identification.........4655
Fan.........4661
Intake manifold.........4662
Leak-testing the air-intake system.........4663
Main group 11.........4666
Overview of released engine oils for BMW Group engines.........4667
Repair notes to renew the cylinder head.........4668
Vacuum supply All models.........4671
12 - ENGINE ELECTRICAL SYSTEM.........4674
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........4677
0011... Information for handling the documents repair instructions, technical data, AZD.........4679
1100... Handling components after flood damage.........4681
12 operating fluid overview.........4682
1200... Instructions for removal and replacement of control units.........4683
1200... Notes _ information on start assistance (jump starting).........4684
1212 Overview of tightening torques.........4685
1212011 Removing and installing _ renewing all spark plugs.........4686
1213 Overview of tightening torques.........4701
1213511 Replacing an ignition coil (after vehicle diagnosis).........4702
1213512 Replacing more than one ignition coil.........4709
1214 Overview of tightening torques.........4721
1214521 Replace crankshaft sensor (after vehicle diagnosis).........4724
1214523 Replacing the camshaft sensor of the intake camshaft (after vehicle diagnosis).........4734
1214524 Replacing the camshaft sensor of the exhaust camshaft (after vehicle diagnosis).........4741
1214550 Replacing the control unit of the Digital Motor Electronics (After vehicle diagnosis) (without programming _ encoding, see 61 00 ...).........4748
1214602 Replacing knock sensor (after vehicle diagnosis) (cylinders 1+3).........4757
1214604 Replacing knock sensor (after vehicle diagnosis) (cylinders 4+6).........4792
1214700 Encoding the control unit (DME _ DDE).........4864
1214705 Programming the control unit (DME _ DDE).........4865
1231 Overview of tightening torques.........4866
1231020 Removing and installing _ replacing alternator.........4870
1232 Overview of tightening torques.........4904
1236 Overview of tightening torques.........4905
1241 Overview of Technical Data.........4910
1241 Overview of tightening torques.........4911
1241020 Removing and installing _ replacing starter motor.........4914
1241041 Replacing the engagement solenoid switch.........4926
1242 Overview of tightening torques.........4927
1242540 Replacing safety battery terminal (SBK).........4931
1242651 Removing and installing _ replacing the positive battery cable, remote positive terminal to alternator (after vehicle diagnosis).........4935
1242652 Removing and installing _ replacing the positive battery cable, remote positive terminal to starter motor (after vehicle diagnosis).........5021
1251 Overview of tightening torques.........5045
1251210 Replacing the wiring harness section for injectors and ignition coils.........5050
1251235 Remove and install _ replace Module 1, sensor system engine wiring.........5068
1251240 Remove and install _ replace Module 2, sensor system engine wiring.........5161
1251245 Removing and installing _ replacing transmission module engine wiring,.........5231
1252 Overview of tightening torques.........5295
1261 Overview of tightening torques.........5300
1261280 Removing and installing _ replacing oil pressure switch.........5303
1261285 Replacing engine oil level sensor.........5315
1263586 Replacing power distribution box (after vehicle diagnosis).........5333
1290 Overview of tightening torques.........5340
1290150 Remove and install _ replace control unit box.........5344
20220507_232501_AZD-AZD-.........5358
6100... Notes for disconnecting and connecting the vehicle battery.........5359
6100... Safety information on handling hybrid cars.........5360
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles.........5362
Adapter cable.........5366
Adapter.........5367
Antistatic mat.........5368
Case.........5369
Device.........5370
Die-plate.........5371
Form for equipotential bonding screw connections.........5372
Main group 12.........5374
Release _ pressing-off tool.........5375
Spark Plugs.........5376
13 - FUEL PREPARATION & CONTROL.........5377
00 Safety information for working on vehicles with automatic engine start-stop function (MSA).........5380
0011... Information for handling the documents repair instructions, technical data, AZD.........5382
1331... Notes regarding the fuel pressure test (reference pressure surrounding area).........5384
1331035 Removing and installing _ replacing the fuel feed line.........5386
1351 Overview of tightening torques.........5401
1351057 Removing and installing high pressure pump (Cylinders 1-3).........5405
1351058 Removing and installing high pressure pump (Cylinders 4-6).........5471
1351059 Remove and install both high pressure pumps.........5537
1353 Overview of tightening torques.........5608
1353301 Remove, install _ replace injector(s) in the injection system at cyl. 1-3.........5623
1353302 Remove, install _ replace injector(s) in the injection system at cyl. 4-6.........5658
1353594 Replacing the fuel low-pressure sensor (after vehicle diagnosis)(fuel flow line).........5704
1353596 Replacing the high-pressure fuel sensor (After vehicle diagnosis) (in the rail).........5722
1353719 Replacing all the injectors of the injection system (after vehicle diagnosis).........5730
1354 Overview of tightening torques.........5791
1354030 Remove and install _ seal throttle body.........5794
1362 Overview of tightening torques.........5866
1362532 Replace coolant temperature sensor (after vehicle diagnosis)(under the collector).........5883
1362538 Replace charge air temperature sensor (after vehicle diagnosis).........5956
1362590 Replacing the pressure sensor (after vehicle diagnosis) (upstream of the throttle valve).........6005
1362592 Replacing the pressure sensor (after vehicle diagnosis) (in the collector).........6054
1362596 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (cylinders 1-3).........6058
1362597 Replacing the differential pressure sensor for the petrol particulate filter (After vehicle diagnosis) (cylinders 4-6).........6078
1362679 Replacing oil _ coolant temperature sensor (On the crankcase) (after vehicle diagnosis).........6098
1364 Overview of Technical Data.........6170