Mitsubishi Lancer 2000-2007 Workshop Repair Service Manual PDF Download ES Wagon SportBack Ralliart - MMTBSLC0007OPES.zip
A full factory-level service and repair guide, complete with Electrical Wiring Diagrams, covering the Mitsubishi Lancer from 2000 through 2007. It packs every technical detail needed to service, troubleshoot, fix, and overhaul the vehicle the way trained technicians do.
Inside the Mitsubishi Lancer 2000-2007 workshop service repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Mitsubishi
YEAR: 2000 2001 2002 2003 2004 2005 2006 2007
MODEL: Lancer, Lancer ES, Lancer Wagon, Lancer SportBack, Lancer LS, Lancer O-Z Rally, Lancer Ralliart, Lancer SE
LANGUAGE: EN/ES
PRODUCT DETAILS:
Total Pages: 1.6 GB
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Lancer....1
GR00000100-00E....1
GENERAL ELECTRICAL....1
HOW TO READ WIRING DIAGRAMS....2
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS....2
HOW TO READ CONFIGURATION DIAGRAMS....3
HOW TO READ CIRCUIT DIAGRAMS....4
MARKINGS FOR CONNECTOR AND EARTHING....6
WIRE COLOUR CODE....9
ABBREVIATION SYMBOLS....9
GR00000100-42....13
BODY....13
HOOD....15
ON-VEHICLE SERVICE....15
ADJUSTMENT OF CLEARANCE AROUND HOOD....15
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER....15
ADJUSTMENT OF HOOD HEIGHT....15
HOOD....16
REMOVAL AND INSTALLATION....16
FENDER....17
SPECIAL TOOL....17
FENDER....18
REMOVAL AND INSTALLATION....18
REMOVAL SERVICE POINT....19
INSTALLATION SERVICE POINT....19
FUEL FILLER LID....20
REMOVAL AND INSTALLATION....20
STRUT TOWER BAR....21
REMOVAL AND INSTALLATION....21
WINDOW GLASS....21
ADHESIVE....21
SPECIAL TOOLS....21
WINDOW REPAIR....22
WINDOW GLASS INSTALLATION....23
WINDSHIELD....24
REMOVAL AND INSTALLATION....24
REMOVAL SERVICE POINT....25
INSTALLATION SERVICE POINTS....26
REAR WINDOW GLASS SEDAN....29
REMOVAL AND INSTALLATION....29
REMOVAL SERVICE POINTS....30
INSTALLATION SERVICE POINTS....30
QUARTER WINDOW GLASS WAGON....32
REMOVAL AND INSTALLATION....32
REMOVAL SERVICE POINT....33
INSTALLATION SERVICE POINTS....34
TAILGATE WINDOW GLASS WAGON....35
REMOVAL AND INSTALLATION....35
REMOVAL SERVICE POINT....36
INSTALLATION SERVICE POINTS....36
DOOR....37
SERVICE SPECIFICATIONS....37
SEALANT....37
SPECIAL TOOLS....38
TROUBLESHOOTING....39
ON-VEHICLE SERVICE....39
DOOR FIT ADJUSTMENT....39
DOOR WINDOW GLASS ADJUSTMENT....40
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT....40
POWER WINDOW OPERATING CURRENT CHECK....41
POWER WINDOW RELAY CHECK....41
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION....41
POWER WINDOW CHECK....42
CENTRAL DOOR LOCKING SYSTEM INSPECTION....42
DOOR OUTSIDE HANDLE PLAY CHECK....42
DOOR INSIDE HANDLE PLAY ADJUSTMENT....42
DOOR ASSEMBLY....43
REMOVAL AND INSTALLATION....43
INSTALLATION SERVICE POINT....44
INSPECTION....44
DOOR SWITCH CHECK....44
DOOR GLASS AND REGULATOR....44
REMOVAL AND INSTALLATION....44
REMOVAL SERVICE POINTS....46
INSTALLATION SERVICE POINTS....46
INSPECTION....46
How to make the power window switch learn the fully closed position of the power window....46
DOOR HANDLE AND LATCH....48
REMOVAL AND INSTALLATION....48
INSTALLATION SERVICE POINTS....48
INSPECTION....49
FRONT DOOR LOCK ACTUATOR CHECK....49
REAR DOOR LOCK ACTUATOR CHECK....50
DOOR LOCK KEY CYLINDER SWITCH CHECK PASSENGER’S SIDE....50
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP....51
REMOVAL AND INSTALLATION....51
FRONT DOOR....51
REAR DOOR....52
REMOVAL SERVICE POINT....53
INSTALLATION SERVICE POINT....53
TRUNK LID SEDAN....53
SPECIAL TOOL....53
ON-VEHICLE SERVICE....53
TRUNK LID ADJUSTMENT....53
ADJUSTMENT OF CLEARANCE AROUND TRUNK LID....54
TRUNK LID STRIKER ADJUSTMENT....54
TRUNK LID HEIGHT ADJUSTMENT....54
TRUNK LID....55
REMOVAL AND INSTALLATION....55
REMOVAL SERVICE POINT....56
INSTALLATION SERVICE POINTS....56
INSPECTION....57
TRUNK LID LATCH SWITCH CONTINUITY CHECK....57
TAILGATE WAGON....58
SERVICE SPECIFICATIONS....58
SEALANTS....58
SPECIAL TOOL....58
TROUBLESHOOTING....58
ON-VEHICLE SERVICE....59
TAILGATE FIT ADJUSTMENT....59
TAILGATE HANDLE PLAY CHECK....59
TAILGATE....60
REMOVAL AND INSTALLATION....60
INSTALLATION SERVICE POINT....61
TAILGATE HANDLE AND LATCH....62
REMOVAL AND INSTALLATION....62
INSTALLATION SERVICE POINT....62
INSPECTION....63
TAILGATE LOCK ACTUATOR CHECK....63
TAILGATE LATCH CHECK VEHICLES FOR KEYLESS ENTRY SYSTEM....63
KEYLESS ENTRY SYSTEM....63
SERVICE SPECIFICATIONS....63
SPECIAL TOOLS....64
TROUBLESHOOTING....65
ON-VEHICLE SERVICE....65
KEYLESS ENTRY SYSTEM CHECK....65
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION....65
ENABLING/DISABLING THE ANSWERBACK FUNCTION....65
ENABLING/DISABLING THE HAZARD ANSWERBACK FUNCTION....65
HOW TO REGISTER SECRET CODE....67
WHEN THE SPECIAL TOOL DIAGNOSIS CODE CHECK HARNESS (MB991529) IS USED....68
WHEN THE M.U.T.-II IS USED....68
WHEN THE SPECIAL TOOL V. C. I. (MB991824) IS USED....69
TRANSMITTER....70
DISASSEMBLY AND REASSEMBLY....70
DISASSEMBLY SERVICE POINT....71
REASSEMBLY SERVICE POINT....71
INSPECTION....71
TRANSMITTER BATTERY CHECK....71
GR00000200-13A....73
MULTIPORT FUEL INJECTION (MPI) 4G1....73
GENERAL INFORMATION....74
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM....76
SERVICE SPECIFICATIONS....77
SEALANT....77
SPECIAL TOOLS....78
TROUBLESHOOTING....81
DIAGNOSIS TROUBLESHOOTING FLOW....81
DIAGNOSIS FUNCTION....81
ENGINE WARNING LAMP (CHECK ENGINE LAMP)....81
METHOD OF READING AND ERASING DIAGNOSIS CODES....82
DIAGNOSIS USING DIAGNOSIS 2 MODE....82
INSPECTION USING M.U.T.-II/III DATA LIST AND ACTUATOR TESTING....82
FREEZE FRAME DATA....83
READINESS TEST STATUS....87
INSPECTION CHART FOR DIAGNOSIS CODE....89
INSPECTION PROCEDURE FOR DIAGNOSIS CODES....90
Code No. P0105: Manifold absolute Pressure Sensor System....90
DIAGNOSIS PROCEDURE....91
STEP 1. M.U.T.-II/III data list....91
STEP 2. Connector check: B-102 Manifold absolute pressure sensor connector....91
STEP 3. Perform voltage measurement at B-102 Manifold absolute pressure sensor connector.....91
STEP 4. Perform voltage measurement at C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector.....92
STEP 5. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....93
STEP 6. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....94
STEP 7. Check harness between B-102 (terminal No. 2) manifold absolute pressure sensor connector and C-129 (terminal No. 81) engine-ECU M/T connector or C-124 (terminal No. 46) engine-A/T-ECU A/T connector.....95
STEP 8. M.U.T.-II/III data list....95
STEP 9. Perform resistance measurement at B-102 manifold absolute pressure sensor connector.....96
STEP 10. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....96
STEP 11. Check harness between B-102 (terminal No. 3) manifold absolute pressure sensor connector and C-129 (terminal No. 92) engine-ECU M/T connector or C-124 (terminal No. 57) engine-A/T-ECU A/T connector.....97
STEP 12. Perform voltage measurement at B-102 manifold absolute pressure sensor connector.....97
STEP 13. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....98
STEP 14. Perform voltage measurement at B-102 manifold absolute pressure sensor connector.....98
STEP 15. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....99
STEP 16. Perform voltage measurement at B-102 manifold absolute pressure sensor connector.....99
STEP 17. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....100
STEP 18. Check harness between B-102 (terminal No. 4) manifold absolute pressure sensor connector and C-129 (terminal No. 85) engine-ECU M/T connector or C-124 (terminal No. 55) engine-A/T-ECU A/T connector.....101
STEP 19. Perform voltage measurement at C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector.....102
STEP 20. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....103
STEP 21. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....104
Code No. P0110: Intake Air Temperature Sensor System....105
DIAGNOSIS PROCEDURE....106
STEP 1. M.U.T.-II/III data list....106
STEP 2. Connector check: B-102 manifold absolute pressure sensor connector....106
STEP 3. Check intake air temperature sensor itself.....106
STEP 4. Perform resistance measurement at B-102 manifold absolute pressure sensor connector.....106
STEP 5. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....107
STEP 6. Check harness between B-102 (terminal No. 3) manifold absolute pressure sensor connector and C-129 (terminal No. 92) engine-ECU M/T connector or C-124 (terminal No. 57) engine-A/T-ECU A/T connector.....108
STEP 7. M.U.T.-II/III data list....108
STEP 8. Perform voltage measurement at B-102 manifold absolute pressure sensor connector.....109
STEP 9. Perform voltage measurement at C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector.....109
STEP 10. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....110
STEP 11. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....111
STEP 12. Check harness between B-102 (terminal No. 1) manifold absolute pressure sensor connector and C-129 (terminal No. 72) engine-ECU M/T connector or C-124 (terminal No. 64) engine-A/T-ECU A/T connector.....111
STEP 13. Perform voltage measurement at B-102 manifold absolute pressure sensor connector.....112
STEP 14. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....112
STEP 15. Check harness between B-102 (terminal No. 1) manifold absolute pressure sensor connector and C-129 (terminal No. 72) engine-ECU M/T connector or C-124 (terminal No. 64) engine-A/T-ECU A/T connector.....113
STEP 16. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....114
Code No. P0115: Engine Coolant Temperature Sensor System....115
DIAGNOSIS PROCEDURE....116
STEP 1. M.U.T.-II/III data list....116
STEP 2. Connector check: B-111 engine coolant temperature sensor connector....116
STEP 3. Perform resistance measurement at B-111 engine coolant temperature sensor connector.....116
STEP 4. Perform voltage measurement at B-111 engine coolant temperature sensor connector.....117
STEP 5. Perform voltage measurement at C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector.....117
STEP 6. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....118
STEP 7. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....119
STEP 8. Check harness between B-111 (terminal No. 1) engine coolant temperature sensor connector and C-129 (terminal No. 83) engine-ECU M/T connector or C-124 (terminal No. 44) engine-A/T-ECU A/T connector.....120
STEP 9. M.U.T.-II/III data list....120
STEP 10. Perform resistance measurement at B-111 engine coolant temperature sensor connector.....121
STEP 11. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....121
STEP 12. Check harness between B-111 (terminal No. 2) engine coolant temperature sensor connector and C-129 (terminal No. 92) engine-ECU M/T connector or C-124 (terminal No. 57) engine-A/T-ECU A/T connector.....122
STEP 13. Perform voltage measurement at B-111 engine coolant temperature sensor connector.....122
STEP 14. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....123
STEP 15. Check harness between B-111 (terminal No. 1) engine coolant temperature sensor connector and C-129 (terminal No. 83) engine-ECU M/T connector or C-124 (terminal No. 44) engine-A/T-ECU A/T connector.....124
STEP 16. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....125
Code No. P0120: Throttle Position Sensor System....126
DIAGNOSIS PROCEDURE....127
STEP 1. M.U.T.-II/III data list....127
STEP 2. Connector check: B-06 throttle position sensor connector....127
STEP 3. Check throttle position sensor itself.....127
STEP 4. Perform voltage measurement at B-06 throttle position sensor connector.....127
STEP 5. Perform voltage measurement at C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector.....128
STEP 6. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....129
STEP 7. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....130
STEP 8. Check harness between B-06 (terminal No. 3) throttle position sensor connector and C-129 (terminal No. 81) engine-ECU M/T connector or C-124 (terminal No. 46) engine-A/T-ECU A/T connector.....131
STEP 9. M.U.T.-II/III data list....131
STEP 10. Perform resistance measurement at B-06 throttle position sensor connector.....132
STEP 11. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....132
STEP 12. Check harness between B-06 (terminal No. 2) throttle position sensor connector and C-129 (terminal No. 92) engine-ECU M/T connector or C-124 (terminal No. 72) engine-A/T-ECU A/T connector.....133
STEP 13. Perform voltage measurement at B-06 throttle position sensor connector.....133
STEP 14. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....134
STEP 15. Perform voltage measurement at B-06 throttle position sensor connector.....134
STEP 16. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....135
STEP 17. Perform voltage measurement at B-06 throttle position sensor connector.....135
STEP 18. Adjust throttle position sensor....135
STEP 19. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....136
STEP 20. Perform voltage measurement at C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....137
STEP 21. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....138
STEP 22. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....139
Code No. P0125: Feedback system monitor....140
DIAGNOSIS PROCEDURE....140
STEP 1. M.U.T.-II/III diagnosis code....140
STEP 2. M.U.T.-II/III data list....140
STEP 3. Check for intake of air from intake hose and inlet manifold.....140
STEP 4. Check for leakage of exhaust emission from exhaust manifold.....140
STEP 5. Check throttle body (throttle valve portion) for contamination.....140
STEP 6. Connector check: B-21 oxygen sensor (front) connector, C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....141
STEP 7. Check oxygen sensor (front) itself.....141
STEP 8. Check harness between B-21 oxygen sensor (front) connector and C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector.....142
STEP 9. Connector check: Injector connector....142
STEP 10. Check injector itself.....142
STEP 11. Connector check: B-16X engine control relay connector and C-123 engine-ECU M/T connector or C-122 engine-A/T-ECU A/T connector.....143
STEP 12. Check harness between B-16X engine control relay connector and injector connector.....144
STEP 13. Check harness between injector connector and C-123 engine-ECUM/T connector or C-122 engine-A/T-ECUA/T connector.....145
STEP 14. Fuel pressure measurement.....145
Code No. P0130: Oxygen Sensor (front) System sensor 1....146
DIAGNOSIS PROCEDURE....147
STEP 1. M.U.T.-II/III data list....147
STEP 2. Connector check: B-21 oxygen sensor (front) connector....147
STEP 3. Perform resistance measurement at B-21 oxygen sensor (front) connector.....147
STEP 4. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....148
STEP 5. Check harness between B-21 (terminal No. 2) oxygen sensor (front) connector and C-129 (terminal No. 92) engine-ECU M/T connector or C-124 (terminal No. 57) engine-A/T-ECU A/T connector.....149
STEP 6. M.U.T.-II/III data list....149
STEP 7. Perform voltage measurement at B-21 oxygen sensor (front) connector.....150
STEP 8. Connector check: C-129 engine-ECU M/T connector or C-124 engine-A/T-ECU A/T connector....151
STEP 9. Perform voltage measurement at B-21 oxygen sensor (front) connector.....151
STEP 10. Check oxygen sensor (front) itself....151
STEP 11. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....152
STEP 12. Perform voltage measurement at C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector.....153
STEP 13. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....154
STEP 14. Connector check: C-129 engine-ECU M/T connector or C-126 engine-A/T-ECU A/T connector....155
Code No. P0135: Oxygen Sensor (front) Heater System sensor 1....156
DIAGNOSIS PROCEDURE....157
STEP 1. Connector check: B-21 oxygen sensor (front) connector....157
STEP 2. Perform resistance measurement at B-21 oxygen sensor (front) connector.....157
STEP 3. Perform voltage measurement at B-21 oxygen sensor (front) connector.....158
STEP 4. Connector check: B-16X engine control relay connector....158
STEP 5. Perform voltage measurement at C-127 engine-ECU M/T connector or C-122 engine-A/T-ECU A/T connector.....159
STEP 6. Connector check: C-127 engine-ECU M/T connector or C-122 engine-A/T-ECU A/T connector....159
STEP 7. Check harness between B-21 (terminal No. 3) oxygen sensor (front) connector and C-127 (terminal No. 60) engine-ECU M/T connector or C-122 (terminal No. 3) engine-A/T-ECU A/T connector.....160