John Deere S650 S660 S670 S680 S685 S690 STS Combine Repair Service Manual (TM120819) PDF - MJODTM120819.zip
John Deere Combine Models S650 STS, S660 STS, S670 STS, S680 STS, S685 STS, S690 STS Workshop & Service Manual (TM120819)
TM120819 — Technical Repair Manual for John Deere S650, S660, S670, S680, S685, and S690 (STS) Combine Harvesters.PDF
Complete service repair manual for John Deere Combines Models S650 STS, S660 STS, S670 STS, S680 STS, S685 STS, S690 STS (Worldwide Edition)(SN.765001-785000), with all the technical information to maintain, repair, rebuild like professional mechanics.
John Deere S650, S660, S670, S680, S685, S690 Combines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 3,371 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTION
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Fuel and Air
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Control Units and Power Distribution
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GreenStar Components
Power Train
Transmission and Differential-Three Speed Transmission
Hydrostatic System-Three Speed Transmission
Transmission and Differential-Two-Range Automatic Transmission
Hydrostatic Drive Pump-Two-Range Automatic Transmission
Hydrostatic Drive Motor-Two-Range Automatic Transmission
Single Reduction Final Drive
Cam Lobe Motor
Tires and Wheels
Standard Tracks
Export Tracks
Steering and Brakes
Steering
Brakes
Brakes-Two-Range Automatic Transmission
Hydraulic System
Hydraulic Reservoir
Hydraulic Motors and Pumps
Hydraulic Valves
Hydraulic Cylinders
Accumulators
Separator Shell
Gull Wing Doors
Fiberglass Repair
Operator Station
Air Conditioning System (R134a)
System Components
Cab
Feeder House
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Fore/Aft and Lateral Tilt Frame
Five Speed Feeder House Drive Gear Case
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Covers
Engine Gear Case and Control Valve
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm120819 - S650 STS™, S660 STS™, S670 STS™, S680 STS™, S685 STS™, and S690 STS™ Combine Repair
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Follow Safety Instructions
Service Tires Safely
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Welding Near Electronic Control Units
Precautions for Welding
Keep Electronic Control Unit Connectors Clean
Clean Exhaust Filter Safely
Avoid Static Electricity Risk When Refueling
Group 10: Specifications
Operating Speeds (S650 STS™, S660 STS™, and S670 STS™)
Operating Speeds (S680 STS™, S685 STS™, and S690 STS™)
Specifications (S650 STS™, S660 STS™, and S670 STS™)
Specifications (S680 STS™, S685 STS™, and S690 STS™)
Dimensions (S650 STS™)
Dimensions (S660 STS™, and S670 STS™)
Dimensions (S680 STS™, S685 STS™, and S690 STS™)
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 20: Fuels and Lubricants
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Testing Coolant Freeze Point
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Disposal of Diesel Exhaust Fluid (DEF)
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Hydrostatic Drive System, Main Hydraulic System, Main Engine Gear Case, Tracks Tension, Mid and Rear Roller Hubs Oils
Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Tracks Drive Gear Case, Loading Auger, Primary Countershaft, Flex Residue Overshot Beater Gear Case, and Two-Speed Separator Drive Gear Case
Feeder House Reverser Gear Case
Grease
Corn Head Grease
Brake Fluid
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—13.5 L
Install Engine—13.5 L
Remove and Install Fan Drive Bearing and Support—13.5 L Engine
Remove and Install Flywheel Pilot Bearing
Remove and Install Aftertreatment Device Assembly (FT4 Engines)
Remove and Install Aftertreatment Device Assembly (IT4 Engines)
Disassemble and Assemble Aftertreatment Device Assembly
Group 10: Cooling System
Essential or Recommended Tools
Other Material
Specifications
John Deere Engine Repair—Use CTM
Rotary Screen Drive Exploded View
Rotary Screen Idler Arm and Sheaves Exploded View
Remove and Install Air Scoop Panel
Remove and Install Service Door Panel
Rotary Screen Exploded View
Remove and Install Rotary Screen Door
Adjusting Rotary Screen Knife Comb
Vacuum Fan Assembly Exploded View
Remove and Install Vacuum Fan Jackshaft—Style A
Remove and Install Vacuum Fan Jackshaft Drive Pulley Hub Assembly—Style B
Remove and Install Vacuum Fan Assembly
Remove and Install Vacuum Fan Impeller
Remove and Install Vacuum Fan Housing
Remove Cooling Package
Install Cooling Package
Remove and Install Oil Cooler
Remove Radiator
Install Radiator
Variable Speed Fan Drive and Driven Assembly Exploded View
Replace Variable Speed Fan Drive Belt
Remove and Install Variable Speed Fan Drive Assembly
Disassemble and Assemble Variable Speed Fan Drive Assembly
Remove and Install Variable Speed Fan Driven Assembly
Disassemble and Assemble Variable Speed Fan Driven Assembly
Lubricate Variable Speed Fan Drive and Driven Assemblies
Test Cooling System
Remove and Install Surge Tank
Test Surge Tank Cap
Disassemble and Assemble Debris Management System
Remove and Install Debris Management Blower
Remove and Install Debris Management System Filtration
Section 30: Fuel and Air
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Charge Air Cooler
Cleaning Charge Air Cooler
Group 10: Diesel Fuel System
Other Material
Specifications
Remove and Install Fuel Tank Shutoff Valve
Remove and Install Fuel Prefilter
Remove and Install Fuel Tank
Replace Fuel Tank Wear Strips
Remove and Install Fuel Cooler
Remove and Install Fuel Tank Strainer and Breather
Remove and Install Cold Weather Starting Aid
Remove and Install Diesel Exhaust Fluid (DEF) Tank
Remove and Install Diesel Exhaust Fluid (DEF) Dosing Unit
Diesel Exhaust Fluid (DEF) Dosing Aftertreatment Devices Repair and Adjustment
Section 40: Electrical System
Group 05: Batteries
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Remove and Install Batteries—Style A
Remove and Install Batteries—Style B
Battery Vent Hose Replacement—Style B
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Repair Procedure R-AR
Repair Procedure R-AS