Caterpillar 953C Track-Type Loader 2ZN BBX 3116 Workshop Repair Service Manual PDF Download - MCAT953COPES.zip
This is a full-service repair manual, complete with Electrical Wiring Diagrams, for the Caterpillar 953C Track-Type Loader — containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way professional technicians do.
The workshop service repair manual for Caterpillar 953C Track-Type Loaders (2ZN / BBX) covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement).pdf
RENR5644 - Schematic (953C Track-Type Loader Power Train).pdf
RENR5646 - Specifications (953C Track-Type Loader Power Train).pdf
RENR5646 - Systems Operation (953C Track-Type Loader Power Train).pdf
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train).pdf
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System).pdf
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System).pdf
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System).pdf
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System).pdf
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems).pdf
RENR5653 - Schematic (953C Track-Type LoaderElectrical System).pdf
RENR5887 - Schematic (953C Tier II Track-Type Loader Electrical System).pdf
RENR8150 - Specifications (953C Track-Type Loader Machine Systems).pdf
RENR8218 - Specifications (953C Track-Type Loader Power Train).pdf
RENR8218 - Systems Operation (953C Track-Type Loader Power Train).pdf
RENR8218 - Testing and Adjusting (953C Track-Type Loader Power Train).pdf
RENR8219 - Schematic (953C Track-Type Loader Hydraulic and Power Train System).pdf
RENR9880 - Schematic (953C Tier II Track-Type Loader Electrical System).pdf
SENR1764 - Specifications (953C Track-Type Loader Hydraulic System).pdf
SENR1768 - Systems Operation & Testing and Adjusting (953C Track-Type Loader Hydraulic System).pdf
SENR1773 - Disassembly and Assembly (953C Track-Type Loader Machine Systems).pdf
SENR1774 - Schematic (953C Track Loader Electrical System (For Serial Numbers 2ZN1-1749)).pdf
SENR1774 - Schematic (953C Track-Type Loader Electrical System (For Serial Numbers 2ZN1750-UP).pdf
SENR1873 - Disassembly and Assembly (3116 Engine Supplement for 953C Track-Type Loader).pdf
SENR1874 - Specifications (953C Track-Type Loader Power Train).pdf
SENR1875 - Systems Operation (953C Track-Type Loader).pdf
SENR1875 - Testing and Adjusting (953C Track-Type Loader).pdf
SENR1876 - Schematic (953C TRACK-TYPE LOADER POWER TRAIN).pdf
SENR1877 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
SENR8314 - Systems Operation (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8314 - Testing and Adjusting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8314 - Troubleshooting (953C; 963C and 973C Track-Type Loaders Transmission Electronic Control System).pdf
SENR8403 - Disassembly and Assembly (SUPPLEMENT FOR 953C TRACK LOADER - 3116 ENGINE).pdf
SENR8404 - Specifications (953C Track-Type Loader Power Train).pdf
SENR8405 - Systems Operation (953C Track-Type Loader).pdf
SENR8405 - Testing and Adjusting (953C Track-Type Loader).pdf
SENR8407 - Disassembly and Assembly (953C Track-Type Loader Power Train).pdf
SENR8408 - Specifications (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8409 - Systems Operation (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8409 - Testing and Adjusting (953C TRACK-TYPE LOADER HYDRAULICS).pdf
SENR8410 - Schematic (953C TRACK-TYPE LOADER HYDRAULIC SYSTEM).pdf
SENR8411 - Disassembly and Assembly (953C TRACK LOADER MACHINE SYSTEM).pdf
PRODUCT DETAILS:
Total Pages: 4,012 pages
File Format: PDF
Language: English
TABLE OF CONTENTS
RENR5643 - Disassembly and Assembly (953C Track-Type Loader Engine Supplement)...4
Aftercooler - Install...6
Aftercooler - Remove...9
Air Cleaner - Remove and Install...12
Air Inlet Heater - Remove and Install...14
Alternator - Remove and Install...18
Electric Starting Motor - Remove and Install...21
Engine - Install...26
Engine - Remove...34
Engine Electronic Control Module - Remove and Install...43
Engine Enclosure - Remove and Install...45
Engine Oil Cooler - Remove and Install...55
Engine Oil Filter and Base - Install...58
Engine Oil Filter and Base - Remove...60
Fan Drive - Assemble...62
Fan Drive - Disassemble...65
Fan Drive - Install...68
Fan Drive - Remove...71
Flywheel - Install...74
Flywheel - Remove...76
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install...78
Fuel Filter Base and Priming Pump - Remove and Install...81
Hydraulic Oil Cooler - Remove and Install...84
Muffler - Remove and Install...88
Radiator - Install...91
Radiator - Remove...95
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove...99
Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator, - Install...111
Turbocharger - Remove and Install...123
Water Pump - Install...126
Water Pump - Remove...128
Water Temperature Regulator - Remove and Install...131
RENR5644 - Schematic (953C Track-Type Loader Power Train)...135
Collage...136
Main...152
RENR5646 - Specifications (953C Track-Type Loader Power Train)...154
Brake and Final Drive Group...155
Charge Pressure Relief Valve...159
Drive Group (Flexible Coupling)...160
Electronic Control Module Manifold...161
Hydraulic Oil Filter...164
Hydrostatic Drive Motor...167
Hydrostatic Drive Pump...169
Hydrostatic Pump Drive...175
Speed Control (Override and Brake)...176
Speed and Direction Control...177
Steering Control...179
Synchronization Manifold...180
RENR5646 - Systems Operation (953C Track-Type Loader Power Train)...181
Caterpillar Monitoring System...182
Final Drive and Parking Brake...187
General Information...191
Location of Power Train Components...193
Piston Pump and Piston Motor Stroking Range (Drive)...203
Power Train Electronic Control System...221
Power Train Oil System...251
Undercarriage...296
RENR5646 - Testing and Adjusting (953C Track-Type Loader Power Train)...310
Accumulator - Test...311
Calibration Procedures...315
Charge Relief Valve - Test and Adjust...317
Cooler Bypass Valve - Test...321
General Testing and Adjusting Information...325
Piston Pump Neutral - Test and Adjust...328
Piston Pump and Motor Maximum Displacement - Test...335
Piston Pump and Piston Motor Efficiency - Test...345
Transmission Stall - Test...355
Troubleshooting...363
Visual Inspection...387
RENR5648 - Disassembly and Assembly (953C Track-Type Loader Power Train)...388
Charge Pressure Relief Valve (Hydrostatic) - Remove and Install...390
Duo-Cone Conventional Seals - Install...393
Equalizer Bar - Assemble...405
Equalizer Bar - Disassemble...408
Equalizer Bar - Install...411
Equalizer Bar - Remove...415
Final Drive and Sprocket - Assemble...421
Final Drive and Sprocket - Disassemble...430
Final Drive and Sprocket - Install...442
Final Drive and Sprocket - Remove...445
Flexible Coupling - Remove and Install...449
Front Idler and Yoke - Assemble...451
Front Idler and Yoke - Disassemble...459
Front Idler and Yoke - Install...465
Front Idler and Yoke - Remove...467
Gear Pump (Steering) - Assemble...468
Gear Pump (Steering) - Disassemble...473
Gear Pump (Steering) - Install...478
Gear Pump (Steering) - Remove...480
Hydraulic Drive Pump - Assemble - Piston...482
Hydraulic Drive Pump - Assemble...517
Hydraulic Drive Pump - Disassemble - Piston...541
Hydraulic Drive Pump - Disassemble...564
Hydraulic Drive Pump - Install - Piston...585
Hydraulic Drive Pump - Install...590
Hydraulic Drive Pump - Remove - Piston...594
Hydraulic Drive Pump - Remove...600
Pivot Shaft - Remove and Install...605
Pump Drive - Assemble...608
Pump Drive - Disassemble...612
Pump Drive - Install...616
Pump Drive - Remove...624
Recoil Spring - Install...634
Recoil Spring - Remove...638
Shuttle Valve (Hydrostatic) - Remove and Install...643
Solenoid Valve (Hydrostatic) - Remove and Install...646
Sprocket Segment - Remove and Install...652
Synchronizing Valve - Install...655
Synchronizing Valve - Remove...657
Track - Adjust...659
Track - Connect...665
Track - Separate...668
Track Adjuster - Assemble...673
Track Adjuster - Disassemble...675
Track Adjuster - Install...678
Track Adjuster - Remove...680
Track Brake - Assemble...682
Track Brake - Disassemble...685
Track Brake - Install...689
Track Brake - Remove...692
Track Carrier Roller - Install...696
Track Carrier Roller - Remove...699
Track Drive Motor - Assemble...703
Track Drive Motor - Disassemble...720
Track Drive Motor - Install...734
Track Drive Motor - Remove...736
Track Roller - Install...739
Track Roller - Remove...741
Track Roller Frame - Install...743
Track Roller Frame - Remove...749
RENR5650 - Specifications (953C Track-Type Loader Hydraulic System)...755
Attachment Control Valve...756
Attachment Lines Group...758
Bucket Control Group...759
Diverter Control Group...764
Diverter Valve...766
Hydraulic Pump - Auxiliary...767
Hydraulic Tank and Filter...769
Lift Cylinder...773
Lift Kickout Adjustment Procedure...776
Lift and Tilt Control Valve...779
Main Relief Valve...781
Multi-Purpose Bucket Cylinder...782
Pilot Valve...784
Relief Valve For Attachment Cylinders...791
Relief Valve for Head End of Tilt and Lift Cylinders...793
Relief Valve for Rod End of Tilt Cylinder...795
Ripper Cylinder Mounting Group...798
Ripper Cylinder...800
Tilt Cylinder...802
RENR5650 - Systems Operation (953C Track-Type Loader Hydraulic System)...804
Attachment Circuit...805
Bucket Control...814
Diverter Valve...817
General Information...819
Hydraulic Pump...822
Hydraulic Tank and Filter...826
Lift Circuit...828
Lift and Tilt Control Valve...848
Lift and Tilt Pilot Control Valve...867
Location of Hydraulic Components...880
Oil Cooler and Bypass Valve...886
Relief Valve...888
Tilt Circuit...889
RENR5650 - Testing and Adjusting (953C Track-Type Loader Hydraulic System)...898
Accumulator - Test...899
Attachment Circuit...902
Drift and Cycle Time - Test...904
Hydraulic Pump - Prime...910
Main Relief Valve - Test and Adjust...914
Operational Checks...918
Pump Efficiency - Test...920
Relief Valve (Implement) - Test and Adjust...923
Relief Valve (Lift Cylinder) - Test and Adjust...925
Relief Valve (Tilt Cylinder) - Test and Adjust...927
Troubleshooting...931
Visual Inspection...934
RENR5651 - Schematic (953C Track-Type Loader Hydraulic System)...936
RENR5652 - Disassembly and Assembly (953C Track-Type Loader Machine Systems)...938
Alternator - Remove and Install...940
Blower Motor - Remove and Install...943
Bottom Guard - Remove and Install...947
Bucket - Remove and Install...952
Bucket Lever and Link - Assemble...956
Bucket Lever and Link - Disassemble...959
Bucket Lever and Link - Install...962
Bucket Lever and Link - Remove...965
Bumper - Remove and Install...970
Cab - Install...973
Cab - Remove...981
Electronic Control Module - Remove and Install...990
Floor Plates - Remove and Install...992
Fuel Tank - Install...995
Fuel Tank - Remove...1000
Heater Control Valve - Remove and Install...1006
Heater Core - Remove and Install...1010
Hydraulic Attachment Fill and Air Removal Procedures...1013
Hydraulic Tank - Assemble...1015
Hydraulic Tank - Disassemble...1032
Hydraulic Tank - Install...1050
Hydraulic Tank - Remove...1057
Implement Pump - Assemble...1065
Implement Pump - Disassemble...1073
Implement Pump - Install...1081
Implement Pump - Remove...1084
Lift Arm Bearings - Remove and Install...1088
Lift Arms - Remove and Install...1092
Lift Cylinder - Install...1100
Lift Cylinder - Remove...1103
Pilot Control Valve (Dual Lever) - Assemble...1108
Pilot Control Valve (Dual Lever) - Disassemble...1114
Pilot Control Valve (Single Lever) - Assemble...1120
Pilot Control Valve (Single Lever) - Disassemble...1132
Pilot Control Valve - Install - Dual Lever...1145
Pilot Control Valve - Install - Single Lever...1147
Pilot Control Valve - Remove - Dual Lever...1149
Pilot Control Valve - Remove - Single Lever...1151
Receiver-Dryer - Remove and Install...1153
Refrigerant Compressor - Remove and Install...1158
Refrigerant Condenser - Remove and Install...1163
Refrigerant Condenser Fan and Fan Motor - Remove and Install...1170
Refrigerant Evaporator Coil - Install...1174
Refrigerant Evaporator Coil - Remove...1180
Ripper - Remove and Install...1187
Ripper Control Valve - Remove and Install...1192
Ripper Lift Cylinder - Install...1201
Ripper Lift Cylinder - Remove...1203
Seat - Remove and Install...1207
Speed Override and Brake Control - Remove and Install...1211
Speed and Direction Control and Throttle Control - Install...1216
Speed and Direction Control and Throttle Control - Remove...1225
Steering Control - Remove and Install...1234
Temperature Control - Remove and Install...1237
Tilt Cylinder - Install...1243
Tilt Cylinder - Remove...1246
Window Wiper and Wiper Motor (Front) - Install...1253
Window Wiper and Wiper Motor (Front) - Remove...1257
Window Wiper and Wiper Motor (Rear) - Remove and Install...1261
RENR5653 - Schematic (953C Track-Type LoaderElectrical System)...1267
Collage...1268
Main...1278
Features...1278