John Deere 5075M 5085M 5100M 5100MH 5100ML 5115M 5115ML Tractor Repair Service Manual (TM116419) PDF - MJODTM116419.zip
A full-service repair and technical workshop manual covering John Deere 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB) tractors, offering the same maintenance, troubleshooting, and overhaul guidance used by trained service technicians.
This repair and technical workshop manual for the John Deere 5075M, 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm116419 - 5075M (FT4 Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4 Stage IIIB) Tractors Repair Technical Manual.pdf
Total Pages: 1,791 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Engine
Engine
Cooling System
Fuel, Air Intake and Exhaust Systems
Fuel System
Air Intake System
Air Exhaust System
Electrical System
Battery, Starter and Alternator
Electrical System Components
Wiring Harnesses
Power Train
Separation
SS Transmission
PR/SR Transmission
PR Plus Transmission
Clutch Assembly-SS Transmission
Clutch Assembly-PR/SR Transmission
Clutch Assembly-PR Plus Transmission
Differential
Control Valve
Final Drives
Hi-Crop Final Drives
Rear PTO Drive Shaft
Mechanical Front-Wheel Drive
Creeper Assembly
Front PTO
Steering and Brake
Steering Repair
Brake Repair
Air Brakes Repair
Hydraulic
Hydraulic Pump and Filter
Hydraulic Oil Cooler
Hitch Valve
Hydraulic Rear Selective Control Valve-Mono-Block Valve
Hydraulic Rear Selective Control Valve-Sectional Valve
Hydraulic Mid-Mount Selective Control Valve-Mono-Block Valve
Hydraulic Mid-Mount Selective Control Valve-Sectional Valve
Hydraulic Lines
Hydraulic Trailer Brake Valve
Front Hitch
Miscellaneous
Front Axle-2WD
3-Point Hitch
Fenders
Hood
Operator's Station
Seat and Support
Control Console
Roll-Gard
Cab Components
Open Operator Station Components
Air Conditioning System
Heating System
Special Tools
Dealer Fabricated Tools
tm116419 - 5075M (FT4/Stage IIIB), 5085M, 5100M, 5100MH, 5100ML, 5115M and 5115ML (IT4/Stage IIIB) Tractors Repair Technical Manual
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Prevent Battery Explosions
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Agricultural Chemicals Safely
Protect Against High Pressure Spray
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Group 10: General Specifications
Regions and Country Versions
Features and Accessories
Machine General Specifications
Drain and Refill Capacities
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
Group 15: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Testing Diesel Engine Coolant
Transmission and Hydraulic Oil
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Use Correct Transmission/Hydraulic Filter Element
MFWD Axle Housing and Wheel Hub Oil
Grease
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number
Engine Serial Number
Alternator Identification Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Air Conditioner Compressor Serial Number Location
Cab Serial Number
Section 20: Engine
Group 05: Engine
Service Equipment and Tools
Specifications
Other Material
John Deere Engine Repair—Use Component Technical Manual
Remove Engine
Install Engine
Group 10: Cooling System
Specifications
Engine Water Pump Repair—Use Component Technical Manual
Drain Coolant
Remove and Install Coolant Recovery Tank
Remove and Inspect Radiator
Install Radiator
Remove and Install Thermostat
Inspect and Replace Belt Tensioner
Remove and Install Viscous Clutch
Section 30: Fuel, Air Intake and Exhaust Systems
Group 05: Fuel System
Specifications
Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual
Replace Fuel Level Sender
Remove, Inspect, and Install Main Fuel Tank
Remove, Inspect, and Install Auxiliary Fuel Tank
Replace Fuel Filters
Remove and Install Fuel Primer Pump Assembly
Remove, Inspect, and Install Fuel Cooler
Replace Fuel Strainer and In-Line Check Valve
Inspect and Replace Fuel System Lines
Group 15: Air Intake System
Specifications
Turbocharger Repair
Remove, Inspect and Install Air Cleaner Elements—Axial Type
Remove and Install Air Cleaner—Axial Type
Remove Turbocharger
Install Turbocharger
Remove, Inspect and Install Charge Air Cooler (CAC)
Group 20: Air Exhaust System
Specifications
Install Vertical Exhaust Pipe
Remove and Install Aftertreatment Device
Section 40: Electrical System
Group 05: Battery, Starter and Alternator
Starter Repair—Use Component Technical Manual
Prevent Battery Explosions
Remove and Install Battery
Remove and Install Starter
Remove and Install Alternator
Group 10: Electrical System Components
Essential or Recommended Tools
Other Material
Specifications
Servicing Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Replace Engine Sensors
Remove and Install Electrical Shifter Pod
Replace Key Switch
Replace Battery Disconnect Relay
Replace Battery Disconnect Switch
Replace Light Switch
Replace Warning Light Switch
Replace Roll Mode Switch
Replace Exhaust Filter Cleaning Switch
Replace Power Shuttle Control
Replace Beacon Light Switch
Replace Speakers
Replace Antenna
Replace Multifunction Switch
Replace Instrument Panel
Replace Rear PTO ON/OFF Switch—OOS
Replace Rear PTO ON/OFF Switch—Cab
Replace Remote PTO Enable Switch
Replace Hitch Control Module—Electrohydraulic Hitch
Replace EH Hitch Load/Depth Sensor
Replace Hand Throttle Position Sensor (OOS)
Replace Hand Throttle Position Sensor (Cab)
Replace Foot Throttle Position Sensor
Replace Neutral Start Switch—SS Transmission
Replace Reverse Switch—SS Transmission
Replace Park Switch—PR/SR Transmission
Replace Speed Lever Neutral Switch—PR/SR Transmission with Creeper
Replace Creeper Lever Position Sensor
Replace Fuel Level Sender
Replace Front Wiper Switch
Replace Rear Wiper Switch
Replace Front Wiper Motor
Replace Blower Control Switch
Replace A/C Deicing Switch
Replace A/C On/Off Switch
Replace HVAC Resistor
Replace A/C High/Low Pressure Switch
Replace Dome Light
Replace Left Door Switch
Replace Seat Switch—Cab
Replace Seat Switch—OOS
Replace Electrohydraulic Control (EHC) Unit—Cab
Replace Electrohydraulic Control (EHC) Unit—OOS
Replace Engine Control Unit (ECU)
Replace Neutral Start Relay
Replace Flasher Logic Relay
Replace Rear PTO Speed Sensor
Replace Ground Drive PTO Switch—OOS, Low Profile
Replace EH Hitch Solenoids
Replace Top Shaft Speed Sensor
Replace Wheel Speed Sensor
Replace Enable Pressure Sensor—PR/SR Transmission
Replace Hydraulic Oil Temperature Sensor
Replace Clutch Pedal Position Sensor—PR/SR Transmission
Replace Hitch Draft Sensor
Replace Hitch Position Sensor
Replace Forward Neutral Reverse (FNR) Switch—PR/SR Transmission
Replace Brake Pedal Switch
Replace High/Low Shifter Switch—PowrReverser Plus Transmission
Replace Mid-Mount SCV 3rd Function Switch
Replace Multi-Function Control Lever Switch
Replace Left External Raise/Lower Switch
Replace Mid-Mount Solenoid
Replace Clutch Enable Solenoid Valve—PR/SR Transmission
Replace Transmission Reverse Solenoid Valve—PR/SR Transmission
Replace Transmission Forward (High) Solenoid Valve—PR/SR Transmission
Replace Transmission Forward (Low) Solenoid Valve—PR/SR Transmission
Replace PTO Solenoid Valve—PR/SR Transmission
Replace MFWD Solenoid
Replace MFWD Switch
Replace Differential Lock Solenoid Valve