John Deere 870GLC Excavator Operator's Manual PDF Download OMT293267 OMT364687x19 - MJODOM870GLC.zip

The full Operator's Manual covering John Deere 870GLC Excavators.

OMT293267 - John Deere 870GLC Excavator Operator's Manual.pdf

omt293268 - John Deere Excavadora 870GLC (Spanish).pdf

omt293269 - John Deere Excavatrice 870GLC (French).pdf

OMT364687x19 - John Deere 870GLC Excavator Operator's Manual.pdf

omt364687x63 - John Deere Excavadora 870GLC (Spanish).pdf

omt364687x28 - John Deere Excavatrice 870GLC (French).pdf

PRODUCT DETAILS:

Total Pages: 1,223 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English etc

omt293267 - John Deere 870GLC Excavator Operator's Manual....2

TABLE OF CONTENTS....2

Section 1-1: Safety—Safety and Operator Conveniences....28

Safety and Operator Convenience Features....29

Section 1-2: Safety—General Precautions....30

Recognize Safety Information....31

Follow Safety Instructions....32

Operate Only If Qualified....33

Wear Protective Equipment....34

Avoid Unauthorized Machine Modifications....35

Add Cab Guarding for Special Uses....36

Inspect Machine....37

Stay Clear of Moving Parts....38

Avoid High-Pressure Fluids....442

Avoid High-Pressure Oils....40

Work In Ventilated Area....41

Prevent Fires....42

Prevent Battery Explosions....43

Handle Chemical Products Safely....44

Decommissioning — Proper Recycling and Disposal of Fluids and Components....45

Exhaust Filter Ash Handling and Disposal....46

Prepare for Emergencies....47

Clean Debris from Machine....48

Section 1-3: Safety—Operating Precautions....49

Use Steps and Handholds Correctly....50

Start Only From Operator's Seat....51

Use and Maintain Seat Belt....52

Prevent Unintended Machine Movement....53

Avoid Work Site Hazards....54

Keep Riders Off Machine....56

Avoid Backover Accidents....57

Avoid Machine Tip Over....58

Use Special Care When Lifting Objects....60

Add and Operate Attachments Safely....61

Section 1-4: Safety—Maintenance Precautions....62

Park and Prepare for Service Safely....63

Service Cooling System Safely....64

Remove Paint Before Welding or Heating....65

Make Welding Repairs Safely....66

Drive Metal Pins Safely....67

Clean Exhaust Filter Safely....68

Section 1-5: Safety—Safety Signs....72

Safety Signs....72

Hydraulic Coupler Safety Signs—If Equipped....73

Section 2-1: Operation—Operator's Station....74

Pedals, Levers, and Panels....75

Switch Panel....77

Switch Panel Functions....78

Rear Left Panel....81

Horn....82

Power Boost Button....83

Pilot Shutoff Lever....84

Engine Stop Switch....85

Left Console....86

Travel Alarm and Travel Alarm Cancel Switch....87

Seat Heater Switch....88

Boom Mode Switch....89

Reversing Fan Switch....90

Counterweight Removal or Install Switch—If Equipped....92

Rear Light Switch—If Equipped....94

Right Console....95

Exhaust Filter Parked Cleaning Switch....96

Right Enable Switch—If Equipped....98

Cab Heater and Air Conditioner....99

Selecting Display Between Celsius and Fahrenheit....102

Operating the AM/FM Radio....103

Fire Extinguisher Mounting Location....105

Secondary Exit Tool....106

Cab Dome Light Switch....107

Opening Upper Front (Secondary Exit) Window....108

Removing and Storing the Lower Front Window....110

Opening Cab Door Window....112

Opening and Closing the Polycarbonate Type Roof Exit Cover....113

Adjusting the Mechanical Suspension Seat....114

Adjusting the Air Suspension Seat—If Equipped....116

Adjusting Pilot Control Lever Console Height....118

Section 2-2: Operation—Monitor Operation....119

Monitor....120

Monitor Functions....122

Monitor Start-Up....125

Main Menu....127

Main Menu—Alarm List....129

Main Menu—Air Conditioner....136

Main Menu—Radio....139

Main Menu—Work Mode....142

Main Menu—Setting Menu....144

Main Menu—Setting Menu—Date and Time....146

Main Menu—Setting Menu—Attachment Name Input....148

Main Menu—Setting Menu—Auto-Shutdown....149

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....150

Main Menu—Setting Menu—Sub Meter Selection....152

Main Menu—Setting Menu—Rear View Camera Monitor....154

Main Menu—Setting Menu—Display Item Selection....156

Main Menu—Setting Menu—Brightness Adjustment....158

Main Menu—Setting Menu—Language....159

Main Menu—Setting Menu—Unit Selection....160

Main Menu—Setting Menu—Main Menu Sequence Change....162

Main Menu—Information Menu....163

Main Menu—Information Menu—Operation....165

Main Menu—Information Menu—Maintenance....167

Main Menu—Information Menu—Troubleshooting....169

Main Menu—Information Menu—Monitoring....170

Section 2-3: Operation—Operating the Machine....171

Before Starting Work....172

Operator's Daily Machine Check Before Starting....173

Starting Engine....534

Cold Weather Start Aid....176

Cold Weather Warmup....177

Travel Pedals and Levers....179

Exhaust Filter....181

Exhaust Filter Parked Cleaning....184

Control Lever Pattern Operation....187

Control Lever Pattern Conversion....189

Operating in Water and Mud....191

Driving Up a Steep or Slippery Slope....192

Lifting....193

Towing Machine....194

Lower Boom With Engine Stopped....195

Parking the Machine....197

Lifting the Machine....199

Counterweight Removal With Hydraulic Removal Option—If Equipped....200

Counterweight Installation With Hydraulic Removal Option—If Equipped....211

Locking the Hydraulic Coupler to the Attachment—If Equipped....222

Unlocking the Hydraulic Coupler From the Attachment—If Equipped....225

Section 3-1: Maintenance—Machine....227

Diesel Fuel....228

Diesel Fuel Specifications....230

Lubricity of Diesel Fuel....231

Handling and Storing Diesel Fuel....232

Biodiesel Fuel....233

Testing Diesel Fuel....234

Minimizing the Effect of Cold Weather on Diesel Engines....235

Alternative and Synthetic Lubricants....237

Mixing of Lubricants....238

Lubricant Storage....239

Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....240

Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines....242

Hydraulic Oil....243

Swing Gear Case and Travel Gear Case Oils....245

Pump Drive Gear Case Oil....246

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....247

Diesel Engine Coolant (engine without wet sleeve cylinder liners)....249

Drain Intervals for Diesel Engine Coolant....251

John Deere COOL-GARD™ II Coolant Extender....252

Supplemental Coolant Additives....253

Operating in Warm Temperature Climates....254

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....255

Testing Diesel Engine Coolant....257

Disposing of Coolant....258

Section 3-2: Maintenance—Periodic Maintenance....259

Service Machine at Specified Intervals....260

Check the Hour Meter Regularly....261

Prepare Machine for Maintenance....262

Open Engine Cover for Service....264

Open Access Doors for Service....265

Fuel Tank....266

Hydraulic Breaker and Crusher Attachments....267

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....268

Service Intervals....269

Required Parts....271

Section 3-3: Maintenance—As Required....273

Drain Fuel Tank Sump....274

Remove and Clean Fuel Tank Inlet Screen....275

Clean Radiator Air Inlet Screen....276

Check and Adjust V-Belts....279

Clean Rear Camera Lens....282

Check and Clean Air Cleaner Dust Unloader Valve....283

Drain Primary Fuel Filter and Water Separators....284

Drain Final Fuel Filter and Water Separators....285

Check Windshield Washer Fluid Level....286

Check and Adjust Track Sag....287

Check Coolant....337

Section 3-4: Maintenance—Every 10 Hours or Daily....292

Check Coolant Level in Recovery Tank....293

Check Engine Oil Level....296

Check Hydraulic Oil Level....299

Lubricate Working Tool Pivots and Links....466

Lubricate Hydraulic Coupler—If Equipped....302

Section 3-5: Maintenance—Every 50 Hours....303

Lubricate Front End Pin Joints....304

Section 3-6: Maintenance—Every 100 Hours....307

Inspect and Re-Torque Track Hardware....308

Section 3-7: Maintenance—Every 250 Hours....310

Check Battery Electrolyte Level and Terminals....311

Check Swing Gear Case Oil Level....315

Check Travel Gear Case Oil Level....316

Check Pump Drive Gear Case Oil Level....317

Drain Hydraulic Tank Sump....318

Take Engine Oil Sample....320

Section 3-8: Maintenance—Every 500 Hours....321

Lubricate Swing Bearing Gear....322

Drain and Refill Engine Oil and Replace Filters....323

Check Air Intake Hoses....325

Replace Primary Fuel Filter and Water Separators....326

Replace Final Fuel Filter and Water Separators....328

Lubricate Swing Bearing....330

Clean Cab Fresh Air and Cab Recirculating Air Filters....331

Take Fluid Samples....333

Section 3-9: Maintenance—Every 1000 Hours....334

Drain and Refill Swing Gear Case Oil....335

Check Coolant....337

Replace Air Conditioner V-Belt....338

Adjust Engine Valve Lash....339

Replace Air Cleaner Elements....340

Drain and Refill Pump Drive Gear Case Oil....342

Replace Pilot System Oil Filter....344

Replace Hydraulic Tank Cap Breather Element....346

Replace Hydraulic Tank Oil Filter....348

Replace Pump Case Drain Filter....351

Section 3-10: Maintenance—Every 2000 Hours....353

Drain and Refill Travel Gear Case Oil....354

Section 3-11: Maintenance—Every 4000 Hours....356

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....357

Drain Cooling System....361

Cooling System Fill and Deaeration Procedure....364

Section 3-12: Maintenance—Every 4500 Hours....365

Service Exhaust Filter....366

Section 4-1: Miscellaneous—Machine....367

Bleed Fuel System....368

Bleed Air From Hydraulic System....541

Using Grease Gun....372

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....374

Do Not Service Control Valves, Cylinders, Pumps, or Motors....375

Precautions for Alternator and Regulator....376

Using Booster Batteries—24-Volt System....377

Handling, Checking, and Servicing Batteries Carefully....378

Using Battery Charger....381

Replacing Batteries....383

Welding On Machine....384

Welding Near Electronic Control Units....385

Keep Electronic Control Unit Connectors Clean....386

Clean the Machine Regularly....387

Adding 12-Volt Accessories....388

JDLink™ Machine Monitoring System (MMS)—If Equipped....389

Replacing Fuses....390

Replacing Bucket Teeth....394

Replacing Bucket Tooth Tip—Heavy-Duty Bucket....396

Replacing Bucket Teeth—TK Series....398

Bucket Remove and Install....399

Track Sag General Information....406

Check Track Shoe Hardware....407

Hardware Torque Specifications....408

Unified Inch Bolt and Screw Torque Values....409

Metric Bolt and Screw Torque Values....411

Section 4-2: Miscellaneous—Transporting....413

Transporting the Machine by Trailer....414

Types of Packings for Transportation....417

Packing Dimensions and Weights for Transportation....418

Transportation Exhaust Pipe....425

Retracting or Extending the Side Frame....467

Retracting the Side Frame....431

Extending the Side Frame....467

Section 4-3: Miscellaneous—Machine Assembly....438

Precautions for Assembling....439

Precautions for Lifting Work....440

Precautions for Operating Machine....441

Avoid High-Pressure Fluids....442

Installation Sequence....443

Installing Boom Cylinders....444

Installing Boom....449

Connecting Hoses Between Boom and Machine....452

Connecting Boom Cylinder Rod....455

Installing Arm....457

Connecting Arm Cylinder Rod....459

Connecting Bucket Cylinder Hoses....462

Installing Bucket....464

Lubricate Working Tool Pivots and Links....466

Extending the Side Frame....467

Checking Hydraulic Oil Level....468

Installing Counterweight (With Hydraulic Removal Option)....469

Installing Counterweight (Without Hydraulic Removal Option)....470

Section 4-4: Miscellaneous—Operational Checkout....473

Operational Checkout....473

Section 4-5: Miscellaneous—Troubleshooting....532

Troubleshooting Procedure....533

Engine....534

Electrical System....538

Hydraulic System....541

Hydraulic Counterweight....543

Section 4-6: Miscellaneous—Storage....544

Prepare Machine for Storage....545

Monthly Storage Procedure....547

Section 4-7: Miscellaneous—Machine Numbers....549

Record Product Identification Number (PIN)....550

Record Engine Serial Number....551

Record Travel Motor Serial Numbers....552

Record Swing Motor Serial Numbers....553

Hydraulic Pump Serial Numbers....554

Record Hydraulic Coupler Serial Number—If Equipped....555