Mitsubishi Carisma Workshop Repair Service Manual 1995-2003 PDF Download - MMTBSCRSMOPMS.zip
Full factory-level service and repair guide featuring Electrical Wiring Diagrams for ******, packed with every technical detail needed to service, troubleshoot, fix, and rebuild vehicles just the way professional technicians do.
The Mitsubishi Carisma 1995-2003 workshop service repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Mitsubishi
YEAR: 1995 1996 1997 1998 1999 2000
MODEL: Carisma
LANGUAGE: EN/ES/SV
Format: PDF
PRODUCT DETAILS:
Total Pages: 5,0221 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
EN....1
Service Manual....1
Foreword....1
FOREWORD....1
00....3
GENERAL....3
HOW TO USE THIS MANUAL....4
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS....8
VEHICLE IDENTIFICATION....15
MAJOR SPECIFICATIONS....19
PRECAUTIONS BEFORE SERVICE....20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER....24
SUPPORT LOCATIONS FOR LIFTING AND JACKING....28
STANDARD PARTS-TIGHTENING-TORQUE TABLE....32
11a....33
4G9 ENGINE....33
GENERAL INFORMATION....34
SERVICE SPECIFICATIONS....34
SEALANTS....36
SPECIAL TOOLS....36
ON-VEHICLE SERVICE....38
CRANKSHAFT PULLEY....51
CAMSHAFT AND CAMSHAFT OIL SEAL ....52
CAMSHAFT AND CAMSHAFT OIL SEAL ....54
OIL PAN ....57
OIL PAN ....58
CRANKSHAFT OIL SEAL....60
CYLINDER HEAD GASKET ....62
CYLINDER HEAD GASKET ....67
TIMING BELT ....72
TIMING BELT ....75
ENGINE ASSEMBLY ....80
ENGINE ASSEMBLY ....84
12....89
ENGINE LUBRICATION....89
GENERAL INFORMATION....90
LUBRICANTS....91
SPECIAL TOOL....91
ON-VEHICLE SERVICE....91
13....93
FUEL....93
MULTIPOINT FUEL INJECTION (MPI)....94
MULTIPOINT FUEL INJECTION (MPI)....96
GENERAL INFORMATION....96
SERVICE SPECIFICATIONS....101
SEALANT....101
SPECIAL TOOLS....102
TROUBLESHOOTING....103
ON-VEHICLE SERVICE....182
INJECTOR....203
THROTTLE BODY....205
FUEL SUPPLY....209
FUEL TANK....210
GENERAL INFORMATION....210
SPECIAL TOOL....210
FUEL TANK....211
TRACTION CONTROL SYSTEM (TCL)....214
GENERAL INFORMATION....215
SERVICE SPECIFICATION....216
SPECIAL TOOLS....216
TROUBLESHOOTING....216
ON-VEHICLE SERVICE....238
TCL SWITCH....241
TCL-ECU....241
14....242
ENGINE COOLING....242
GENERAL INFORMATION....243
SERVICE SPECIFICATIONS....243
LUBRICANT....243
SEALANTS....243
ON-VEHICLE SERVICE....244
THERMOSTAT....246
WATER PUMP....248
....248
....249
WATER HOSE AND WATER PIPE....250
RADIATOR....252
15....254
INTAKE AND EXHAUST....254
GENERAL INFORMATION....255
SERVICE SPECIFICATIONS....255
SPECIAL TOOL....255
ON-VEHICLE SERVICE....255
INTAKE MANIFOLD....256
EXHAUST MANIFOLD....259
EXHAUST PIPE AND MAIN MUFFLER....260
16....262
ENGINE ELECTRICAL....262
CHARGING SYSTEM....263
GENERAL INFORMATION....263
SERVICE SPECIFICATIONS....264
SPECIAL TOOL....265
ON-VEHICLE SERVICE....265
ALTERNATOR....272
STARTING SYSTEM....275
GENERAL INFORMATION....275
SERVICE SPECIFICATIONS....276
STARTER MOTOR....277
IGNITION SYSTEM....288
GENERAL INFORMATION....288
SERVICE SPECIFICATIONS....290
SPECIAL TOOL....291
ON-VEHICLE SERVICE....291
DISTRIBUTOR ....303
IGNITION SYSTEM ....305
CAMSHAFT POSITION SENSOR AND CRANKSHAFT POSITION SENSOR ....306
DETONATION SENSOR....307
17....308
ENGINE AND EMISSION CONTROL....308
ENGINE CONTROL SYSTEM....310
GENERAL INFORMATION....310
SERVICE SPECIFICATIONS....310
ON-VEHICLE SERVICE....310
ACCELERATOR CABLE AND PEDAL....311
AUTO-CRUISE CONTROL SYSTEM....312
GENERAL INFORMATION....312
SERVICE SPECIFICATIONS....312
SPECIAL TOOL....312
TROUBLESHOOTING....313
ON-VEHICLE SERVICE....330
AUTO-CRUISE CONTROL....335
EMISSION CONTROL SYSTEM....339
GENERAL INFORMATION....339
SERVICE SPECIFICATIONS....340
VACUUM HOSE....340
CRANKCASE EMISSION CONTROL SYSTEM....343
EVAPORATIVE EMISSION CONTROL SYSTEM....345
EXHAUST GAS RECIRCULATION (EGR) SYSTEM....348
CATALYTIC CONVERTER....352
CANISTER....353
21....354
CLUTCH....354
GENERAL INFORMATION....355
SERVICE SPECIFICATIONS....355
LUBRICANTS....355
ON-VEHICLE SERVICE....355
CLUTCH PEDAL....357
CLUTCH CONTROL....358
22....360
MANUAL TRANSMISSION....360
GENERAL INFORMATION....361
LUBRICANTS....361
SEALANT....362
SPECIAL TOOLS....362
ON-VEHICLE SERVICE....363
TRANSMISSION CONTROL....365
TRANSMISSION ASSEMBLY....367
23....372
AUTOMATIC TRANSMISSION....372
SERVICE SPECIFICATIONS....374
LUBRICANTS....374
SPECIAL TOOLS....374
TROUBLESHOOTING....376
ON-VEHICLE SERVICE....417
TRANSMISSION CONTROL....440
TRANSMISSION ASSEMBLY....443
26....448
FRONT AXLE....448
GENERAL INFORMATION....449
SERVICE SPECIFICATIONS....449
SEALANT....449
SPECIAL TOOLS....450
ON-VEHICLE SERVICE....452
AXLE HUB....453
DRIVE SHAFT....458
27....462
REAR AXLE....462
GENERAL INFORMATION....463
SERVICE SPECIFICATIONS....463
ON-VEHICLE SERVICE....464
REAR AXLE HUB....465
31....468
WHEEL AND TYRE....468
GENERAL INFORMATION....469
SERVICE SPECIFICATIONS....469
TROUBLESHOOTING....470
ON-VEHICLE SERVICE....471
WHEEL AND TYRE....471
32....472
POWER PLANT MOUNT....472
GENERAL INFORMATION....473
SPECIAL TOOLS....474
ENGINE MOUNTING....474
TRANSMISSION MOUNTING....475
ENGINE ROLL STOPPER, CENTERMEMBER....476
CROSSMEMBER....478
33a....480
FRONT SUSPENSION....480
GENERAL INFORMATION....481
SERVICE SPECIFICATIONS....482
SPECIAL TOOLS....483
ON-VEHICLE SERVICE....484
STRUT ASSEMBLY....486
LOWER ARM....489
STABILIZER BAR....491
34....494
REAR SUSPENSION....494
GENERAL INFORMATION....495
SERVICE SPECIFICATIONS....496
SPECIAL TOOLS....496
ON-VEHICLE SERVICE....497
CONTROL LINK, UPPER LINK AND LOWER ARM....499
TRAILING ARM....502
STRUT ASSEMBLY....505
STABILIZER BAR....508
35....510
SERVICE BRAKES....510
BASIC BRAKE SYSTEM....511
GENERAL INFORMATION....512
SERVICE SPECIFICATIONS....513
LUBRICANTS....514
SEALANTS....514
SPECIAL TOOLS....514
ON-VEHICLE SERVICE....515
BRAKE PEDAL....524
MASTER CYLINDER AND BRAKE BOOSTER....526
FRONT DISC BRAKE....529
REAR DRUM BRAKE....531
WHEEL CYLINDER....533
PROPORTIONING VALVE....534
ANTI-SKID BRAKING SYSTEM (ABS) <2WD>....536
GENERAL INFORMATION....538
SERVICE SPECIFICATIONS....539
LUBRICANTS....540
SEALANT....540
SPECIAL TOOLS....540
TROUBLESHOOTING....541
ON-VEHICLE SERVICE....555
MASTER CYLINDER AND BRAKE BOOSTER....563
REAR DISC BRAKE....566
PROPORTIONING VALVE....571
HYDRAULIC UNIT....572
WHEEL SPEED SENSOR....574
36....578
PARKING BRAKES....578
GENERAL INFORMATION....579
SERVICE SPECIFICATIONS....580
LUBRICANTS....580
ON-VEHICLE SERVICE....580
PARKING BRAKE LEVER....582
PARKING BRAKE CABLE....583
37a....584
STEERING....584
GENERAL INFORMATION....585
SERVICE SPECIFICATIONS....586
LUBRICANTS....586
SPECIAL TOOLS....586
ON-VEHICLE SERVICE....588
STEERING WHEEL AND SHAFT....595
POWER STEERING GEAR BOX....598
POWER STEERING OIL PUMP....602
POWER STEERING HOSES....603
42....604
BODY....604
HOOD....606
FENDER....607
SEALANT....607
FENDER....607
FUEL FILLER DOOR....608
WINDOW GLASS....609
ADHESIVES....609
SPECIAL TOOL....609
WINDOW REPAIR....609
WINDSHIELD....611
TAILGATE WINDOW GLASS....614
DOOR....616
SERVICE SPECIFICATIONS....616
SEALANT....616
SPECIAL TOOLS....616
TROUBLESHOOTING....617
ON-VEHICLE SERVICE....629
DOOR ASSEMBLY....631
DOOR TRIM AND WATERPROOF FILM....633
DOOR GLASS AND REGULATOR....635
DOOR HANDLE AND LATCH....638
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP....641
TAILGATE....642
SPECIAL TOOL....642
TROUBLESHOOTING....642
TAILGATE ASSEMBLY....643