HINO 155 155h 195 195h 238 258LP 268 338 358 Truck 2014 Workshop Repair Service Manual PDF J05E J08E - MHINOMISC14OPES.zip

A full service and repair manual covering MY2014 HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 Series, packed with every piece of shop documentation needed to service, troubleshoot, fix, and rebuild these trucks at a professional mechanic's level.

The workshop service & repair manual for HINO Trucks 155, 155h, 195, 195h & 238, 258LP, 268, 338, 358 models comes as a 14,982-page PDF and contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

2014 Hino-155-195-155h-195h Body Builder Book

2014 Hino-238-258-268-338 Body Builder Book

COE_HEV Service Manual

2014 COE Chassis DT_SA_BE_HEV_AC.pdf

2014 COE EWD.pdf

2014 COE Owner's Manual_H1-L047E01.pdf

2014 COE Troubleshooting 1_ENG.pdf

2014 COE Troubleshooting 2_ENG.pdf

2014 COE Troubleshooting 3_ENG.pdf

2014 COE Troubleshooting 4_HEV_ATM_DT.pdf

2014 COE Troubleshooting 5_HEV_ATM_DT.pdf

2014 COE Troubleshooting 5_SA_BRAKE_ELEC.pdf

2014 COE Troubleshooting_DX.pdf

Conventional Service Manual

2014 CONV Chassis 1_DT_ABS.pdf

2014 CONV Chassis 2_EWD.pdf

2014 Conventional Owner's Manual_H1-A034E01.pdf

2014 CONV Troubleshooting 1_ELEC_ENG_DPF.pdf

2014 CONV Troubleshooting 2_ENGINE.pdf

2014 CONV Troubleshooting 3_DEF_DPF_ABS_VCS.pdf

2014 CONV Troubleshooting_DX.pdf

S1-UNAE14A_1.pdf

S1-UNAE14A_2.pdf

S7-UNAE14A_1.pdf

S7-UNAE14A_2.pdf

S7-UNAE14A_3.pdf

Total Pages: 14,982 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

Applicable for HINO 155, 155h, 195, 195h series, equipped with J05E engine

Applicable for HINO 238, 258LP, 268, 338 series, equipped with J08E-VB and J08E-VC engine

Applicable for HINO 238, 258LP, 268, 338, 358 series, equipped with J08E-VB and J08E-WU engine

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TABLE OF CONTENTS

GENERAL INTRODUCTION

CLUTCH EQUIPMENT

CLUTCH MAIN UNIT

CLUTCH CONTROL

TRANSMISSION EQUIPMENT

TRANSMISSION MAIN UNIT

TRANSFER MAIN UNIT

AUTOMATIC TRANSMISSION

PTO (POWER TAKE-OFF)

TRANSMISSION / TRANSFER CONTROL

PROPELLER SHAFT EQUIPMENT

PROPELLER SHAFT

DIFFERENTIAL EQUIPMENT

DIFFERENTIAL CARRIER

BRAKE EQUIPMENT

SERVICE BRAKE

ABS

ES START (EASY & SMOOTH START) SYSTEM

EXHAUST BRAKE

RETARDER BRAKE

PARKING BRAKE

STEERING EQUIPMENT

STEERING UNIT

POWER STEERING

AXLE EQUIPMENT

FRONT AXLE

REAR AXLE

WHEEL & TIRE

SUSPENSION EQUIPMENT

SUSPENSION

CHASSIS EQUIPMENT

CHASSIS FRAME

COUPLER (5TH WHEEL)

PINTLE HOOK

CAB EQUIPMENT

CAB

ELECTRICAL EQUIPMENT

ELECTRIC WIRE

2014 Hino-155-195-155h-195h Body Builder Book................1

2014 Hino-238-258-268-338 Body Builder Book................2

COE_HEV Service Manual................3

2014 COE Chassis DT_SA_BE_HEV_AC................3

FOREWORD................3

CHAPTER REFERENCES................4

INDEX................5

GENERAL INTRODUCTION................7

HOW TO IDENTIFY VEHICLE TYPE................8

HOW TO IDENTIFY VEHICLE TYPE................8

VEHICLE MODEL................8

VEHICLE IDENTIFICATION NUMBER (VIN) STRUCTURE................9

APPEARANCE OF VEHICLE................10

APPEARANCE................10

APPEARANCE OF VEHICLE................10

SAFETY INSTRUCTIONS AND READINESS TO WORK................11

WARNING................11

GENERAL PRECAUTIONS................11

IDENTIFICATION INFORMATION................15

SAFETY INSTRUCTIONS FOR WORK................18

PRECAUTIONS................18

INTRODUCTION TO WORKSHOP MANUAL................22

GENERAL................22

INTRODUCTION TO DESCRIPTIONS................23

TIGHTENING OF BOLTS AND NUTS................26

BOLTS AND NUTS................26

PURPOSES OF TIGHTENING TORQUE................26

CAUTIONS TO PREVENT LOOSENESS................26

TYPES AND IDENTIFICATION................27

COMPATIBILITY (NO COMPATIBILITY IN BOLTS AND NUTS)................28

STRENGTH CLASSES AND SYMBOLS................29

PART No.................30

LIST OF TIGHTENING TORQUE................31

TIGHTENING OF FLARE NUTS AND HOSES................33

HANDLING OF LIQUID GASKET................34

LIQUID GASKET................34

GLOSSARY................35

DEFINITION OF ABBREVIATION IN THIS MANUAL................35

LIST OF ABBREVIATION................35

GLOSSARY OF SAE AND HINO TERMS................38

LUBRICANTS................41

LUBRICANTS................41

RECOMMENDED LUBRICANTS................41

HYBRID................42

STANDARD VALUE................43

HYBRID SYSTEM................43

SERVICE PLUG................43

PCU................43

HV BATTERY................44

HV BATTERY COOLING FAN................44

HV BATTERY ECU................44

SYSTEM MAIN RELAY JUNCTION BLOCK................44

INVERTER................45

HV-ECU................45

HYBRID JUNCTION BLOCK................45

WATER PUMP................46

INVERTER RADIATOR................46

COOLANT................46

MOTOR CABLE................46

REQUIRED ITEMS................47

HYBRID SYSTEM................47

HYBRID SYSTEM................47

SERVICE PLUG................47

COOLANT................47

HYBRID SYSTEM................48

HYBRID SYSTEM................48

CAUTIONS................48

SERVICE PLUG................51

COMPONENT LOCATOR................51

UNIT CHECK................51

REPLACEMENT................52

PCU................54

COMPONENT LOCATOR................54

REPLACEMENT................58

HV BATTERY................63

COMPONENT LOCATOR................63

REPLACEMENT................65

HV BATTERY COOLING FAN................69

COMPONENT LOCATOR................69

REPLACEMENT................71

HV SYSTEM ECU................74

COMPONENT LOCATOR................74

REPLACEMENT................75

SYSTEM MAIN RELAY JUNCTION BLOCK................78

COMPONENT LOCATOR................78

REPLACEMENT................79

INVERTER................81

COMPONENT LOCATOR................81

REPLACEMENT................82

HV-ECU................86

COMPONENT LOCATOR................86

REPLACEMENT................87

HYBRID JUNCTION BLOCK................89

COMPONENT LOCATOR................89

REPLACEMENT................90

WATER PUMP................93

COMPONENT LOCATOR................93

REPLACEMENT................94

INVERTER RADIATOR................97

COMPONENT LOCATOR................97

REPLACEMENT................98

COOLANT................101

REPLACEMENT................101

MOTOR CABLE................103

COMPONENT LOCATOR................103

REPLACEMENT................106

TRANSMISSION (A465)................112

STANDARD VALUE................0

TRANSMISSION CONTROL................115

SHIFT LEVER ASSEMBLY................115

TRANSMISSION MECHANICAL................115

TURBINE SENSOR................115

SPEED SENSOR................115

NEUTRAL SWITCH................116

REQUIRED ITEMS................117

ATTACHING AND DETACHING THE TRANSMISSION................117

AUTOMATIC TRANSMISSION ASSEMBLY................117

NEUTRAL SWITCH................117

ATTACHING AND DETACHING THE TRANSMISSION................118

AUTOMATIC TRANSMISSION ASSEMBLY................118

REPLACEMENT................118

TRANSMISSION CONTROL................160

CONTROL COMPUTER ASSEMBLY................160

COMPONENT LOCATOR................160

OVERHAUL................161

SHIFT LEVER ASSEMBLY................167

COMPONENT LOCATOR................167

OVERHAUL................168

TRANSMISSION MECHANICAL................172

TURBINE SENSOR................172

COMPONENT LOCATOR................172

OVERHAUL................173

SPEED SENSOR................174

COMPONENT LOCATOR................174

OVERHAUL................175

NEUTRAL SWITCH................176

COMPONENT LOCATOR................176

OVERHAUL................177

PROPELLER SHAFT (LD)................180

STANDARD VALUE................181

PROPELLER SHAFT MECHANICAL................181

PROPELLER SHAFT ASSEMBLY................181

REQUIRED ITEMS................182

PROPELLER SHAFT MECHANICAL................182

PROPELLER SHAFT ASSEMBLY................182

PROPELLER SHAFT MECHANICAL................184

PROPELLER SHAFT ASSEMBLY................184

COMPONENT LOCATOR................184

OVERHAUL................186

AXLE................201

STANDARD VALUE................202

FRONT AXLE................202

STEERING KNUCKLE................202

FRONT AXLE HUB................203

REAR AXLE................204

REAR AXLE HUB................204

REAR AXLE SHAFT................204

REQUIRED ITEMS................205

FRONT AXLE................205

STEERING KNUCKLE................205

FRONT AXLE HUB................206

REAR AXLE................209

REAR AXLE HUB................209

REAR AXLE SHAFT................210

FRONT AXLE................212

STEERING KNUCKLE................212

COMPONENT LOCATOR................212

OVERHAUL................216

FRONT AXLE HUB................230

COMPONENT LOCATOR................230

OVERHAUL................232

FRONT AXLE HUB BOLT................243

COMPONENT LOCATOR................243

OVERHAUL................244

REAR AXLE................246

REAR AXLE HUB................246

COMPONENT LOCATOR................246

OVERHAUL................248

REAR AXLE SHAFT................259

COMPONENT LOCATOR................259

OVERHAUL................260

WHEEL AND TIRE................261

WHEEL AND TIRE................261

COMPONENT LOCATOR................261

INSPECTION................262

REPLACEMENT................264

OVERHAUL (TUBELESS TIRE)................268

DIFFERENTIAL (SH13)................275

STANDARD VALUE................276

DIFFERENTIAL................276

DIFFERENTIAL CARRIER................276

REQUIRED ITEMS................278

DIFFERENTIAL................278

DIFFERENTIAL CARRIER................278

DIFFERENTIAL................281

DIFFERENTIAL CARRIER................281

COMPONENT LOCATOR................281

OVERHAUL................287

BRAKE................317

STANDARD VALUE................319

BRAKE CONTROL................319

SERVICE BRAKE................319

BRAKE FLUID................319

BRAKE ACTUATOR................320

SPEED SENSOR................320

BRAKE PEDAL................321

BRAKE MASTER CYLINDER................321

BRAKE BOOSTER................321

HYDRO BOOSTER................322

ELECTRIC VACUUM PUMP................322

VACUUM PUMP................322

HYDRO PUMP................323

VACUUM RESERVOIR................323

FRONT FLEXIBLE HOSE................323

REAR FLEXIBLE HOSE................323

VACUUM WARNING BUZZER................323

VACUUM SENSOR (FOR SKID CONTROL)................324