John Deere 960 990 Hay and Forage Round Balers Diagnostic Tests Service Manual (TM300519) - MJODTM300519.zip

The complete Diagnostics and Tests guide for the John Deere 960 and 990 Hay and Forage Round Baler (Worldwide Edition), packed with every piece of shop-level information you need to service, troubleshoot, fix, and rebuild these machines just like expert technicians.

The John Deere 960 and 990 Hay and Forage Round Baler workshop Diagnosis Operation Tests manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM300519 - John Deere Hay and Forage Round Balers Models 960 and 990 Technical Manual (Operation and Tests).PDF

TM300519 - John Deere Hay and Forage Round Balers Models 960 and 990 Technical Manual (Operation and Tests).EPUB

Total Pages: 890 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety Information

General References

Diagnostic Trouble Codes

Description

Diagnostic Trouble Code List

Troubleshooting

Troubleshooting

Electrical System

Schematic

Diagnostic Tests

Diagnostic Modes/ISOBUS Baler

Machine Setup - ISOBUS Baler

Connector and Component Information

Electrical Component Location

Component Information - A

Component Information - E

Component Information - H

Component Information - K

Component Information - M

Component Information - N

Component Information - R

Component Information - S

Component Information - V

Component Information - W

Component Information - Connectors (XB101 to XB199)

Component Information - Connectors (XB301 to XB399)

Component Information - Connectors (XB401 to XB499)

Component Information - Connectors (XB501 to XB599)

Component Information - Connectors (XB701 to XB799)

Component Information - Connectors (XB801 to XB899)

Component Information - Splices (XB901 to XB999)

Component Information - Connectors (Others)

Component Information - Y

Lubrication System - Operation and Tests

Theory of Operation

Lubrication System - Component Location

Air Brake System - Operation and Tests

Safety

Air Brake System - Description

Air Brake System - Tests

Hydraulic Brake System - Operation and Tests

Hydraulic Brake System - Description

Hydraulic Brake System - Tests

Hydraulic System - Operation and Tests

Safety

General Information

Bale Density and Gate Control - Description

Bale Density/Gate Control - Tests

Rotary Feeder Hydraulic System without Precutter Device - Description

Rotary Feeder Hydr. System w. Precutter Device 13 Knives-Description

Rotary Feeder Hydr. System w. Precutter Device 25 Knives-Description

Special Tools

Special Tools (Available as Spare Parts)

tm300519 - 960 and 990 Round Baler Diagnostics -: (Worldwide Edition)

Table of Contents

Foreword

Section 210: General Information

Group 05: Safety Information

Safety Information - Summary of References

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Service Machines Safely

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Safety Information - Air Brake System

Group 15: General References

General References - Summary of References

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Electrical Circuit Malfunctions

Open Circuit

Circuit Shorted to Ground

Shorted Circuit

How to Read a Functional Schematic

How to Read a Wiring and Harness Diagram

Symbols in System Diagrams

Component Identification Table

Section 211: Diagnostic Trouble Codes

Group 05: Description

Description - Summary of References

What is a DTC?

Group RBC: Diagnostic Trouble Code List

Diagnostic Trouble Code List - Summary of References

Warning Screens

Recent Problems

RBC 000168.16 - Battery Voltage too High

RBC 000168.18 - Battery Voltage too Low

RBC 001563.12 - Control Unit ID Error

RBC 003025.04 - Automatic Greasing System Relay Short to Ground

RBC 003025.05 - Automatic Greasing System Relay Open Load

RBC 003509.03 - Sensor Supply Voltage too High

RBC 003509.04 - Sensor Supply Voltage too Low

RBC 003755.15 - High Baler Drive Roll Speed

RBC 003755.16 - Baler Drive Roll Speed Above Proper Operation

RBC 003755.17 - Low Baler Drive Roll Speed

RBC 003755.18 - Baler Drive Roll Speed Below Proper Operation

RBC 003761.03 - Drop Floor Solenoid Valve Open Load or Shorted to Battery

RBC 003761.04 - Drop Floor Solenoid Valve Shorted to Ground

RBC 003762.03 - Precutter Knife Set 1 Solenoid Valve Open Load or Short to Battery

RBC 003762.04 - Precutter Knife Set 1 Solenoid Valve Short to Ground

RBC 003763.03 - Pickup Solenoid Valve Open Load or Short to Battery

RBC 003763.04 - Pickup Solenoid Valve Short to Ground

RBC 003764.07 - No Movement of the Actuator

RBC 003764.11 - Actuator Broken

RBC 003764.14 - Actuator Stalled

RBC 003766.12 - Twine Actuator Broken

RBC 003766.14 - Twine Actuator Stalled

RBC 003782.14 - Twine not cut

RBC 003774.11 - Gate Ajar. The Gate is in an Unknown Position

RBC 003776.07 - Bale Stuck in the Chamber

RBC 003776.14 - Bale Stuck on Ramp

RBC 003778.14 - Unexpected Movement of Knives 1 from Previous State

RBC 003779.05 - Unexpected Oversize Bale

RBC 003779.14 - Oversize Bale

RBC 003781.07 - Net not Feeding Properly

RBC 003781.08 - Net Stopped Feeding

RBC 003781.11 - Net Unexpectedly Feeding

RBC 003781.14 - Net not Cut after Tying

RBC 003782.07 - Twine not Feeding Properly

RBC 003782.11 - Twine Feeding Unexpectedly

RBC 20990.02 - Softkey Event Queue Full

RBC 20991.02 - Button Event Queue Full

RBC 20992.02 - Standard Signal Queue Full

RBC 20993.02 - Priority Signal Queue Full

RBC 20994.02 - No Process Timer Available

RBC 20995.02 - No Signal Timer Available

RBC 20996.02 - Unreachable Code

RBC 517003.04 - John Deere B-Wrap Sensor Supply Short to Ground

RBC 517003.05 - John Deere B-Wrap Sensor Supply Open Load

RBC 517004.04 - John Deere B-Wrap Sensor Short to Ground

RBC 517005.07 - John Deere B-Wrap Sensor do not Detect Metal Strip During Tying Cycle

RBC 517006.14 - End of John Deere B-Wrap Roll Detected

RBC 521075.03 - Precutter Knife Set 2 Solenoid Valve Open Load or Short to Battery

RBC 521075.04 - Precutter Knife Set 2 Solenoid Valve Short to Ground

RBC 521075.14 - Unexpected Movement of Knives 2 from Previous State

RBC 521078.14 - Unexpected Movement of Drop Floor from Previous State

RBC 521079.03 - Soft Core Solenoid Valve Open Load or Short to Battery

RBC 521079.04 - Soft Core Solenoid Valve Short to Ground

RBC 521083.03 - Right Bale Shape Sensor Shorted High

RBC 521083.04 - Right Bale Shape Sensor Shorted to Ground

RBC 521083.13 - Right Bale Shape Sensor not Calibrated

RBC 521083.16 - Right Bale Shape Sensor out of Range High

RBC 521083.18 - Right Bale Shape Sensor out of Range Low

RBC 521084.03 - Left Bale Shape Sensor Shorted High

RBC 521084.04 - Left Bale Shape Sensor Shorted to Ground

RBC 521084.13 - Left Bale Shape Sensor not Calibrated

RBC 521084.16 - Left Bale Shape Sensor out of Range High

RBC 521084.18 - Left Bale Shape Sensor out of Range Low

RBC 521086.03 - Bale Size Sensor Shorted High

RBC 521086.04 - Bale Size Sensor Shorted to Ground

RBC 521086.13 - Bale Size Sensor Not Calibrated

RBC 521086.14 - Bale Size Near Preset Size after Power Cycle

RBC 521086.16 - Bale Size Sensor out of Range High

RBC 521086.18 - Bale Size Sensor out of Range Low

RBC 521127.03 - Bale Density Sensor Short to Battery

RBC 521127.04 - Bale Density Sensor Short to Ground

RBC 522016.07 - Ramp Switch Problem

RBC 522022.02 - Calibration Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522023.02 - Field Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522024.02 - User Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522025.02 - Automation Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522026.02 - Dealer Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522027.02 - Factory Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522028.02 - Calibration EEPROM, Checksum Failure

RBC 522028.12 - Calibration EEPROM, Checksum Failure on Last Power Down

RBC 522029.02 - Field EEPROM, Checksum Failure

RBC 522029.12 - Field EEPROM, Checksum Failure on Last Power Down

RBC 522030.02 - User EEPROM, Checksum Failure

RBC 522030.12 - User EEPROM, Checksum Failure on Last Power Down

RBC 522031.02 - Automation EEPROM, Checksum Failure

RBC 522031.12 - Automation EEPROM, Checksum Failure on Last Power Down

RBC 522032.02 - Dealer EEPROM, Checksum Failure

RBC 522032.12 - Dealer EEPROM, Checksum Failure on Last Power Down

RBC 522033.02 - Factory EEPROM, Checksum Failure

RBC 522033.12 - Factory EEPROM, Checksum Failure on Last Power Down

RBC 523108.13 - Control Unit Output Problem on Net or Twine

RBC 523836.18 - Grease Reservoir Empty

RBC 523837.18 - Grease Reservoir Empty when System is Manually Activated

RBC 524063.03 - Actuator Short to Battery

RBC 524063.04 - Actuator Short to Ground

RBC 524063.05 - Actuator Open Load

RBC 524093.03 - Twine Actuator Short to Battery

RBC 524093.04 - Twine Actuator Short to Ground

RBC 524093.05 - Twine Actuator Open Load

Section 212: Troubleshooting

Group 10: Troubleshooting

Troubleshooting - Summary of References

Diagnose Hydraulic Functions

Net Tying Equipment Difficulties

Section 240: Electrical System

Group 30: Schematic

Schematic - Summary of References

Power Supply Schematic

CAN Bus System Schematic

Control Unit Schematic

Gate Control Schematic (Baler up to S.N. 150127)

Gate Control Schematic (Baler from S.N. 150128)

Net Tying Control Schematic (Baler up to S.N. 150127)

Net Tying Control Schematic (Baler from S.N. 150128)

Twine Tying Control Schematic

Pickup Lift Control Schematic

Precutter Knife Control Schematic

Drop Floor Control Schematic

Bale Control Schematic

Bale Discharging Ramp Control Schematic (Baler up to S.N. 150127)

Bale Discharging Ramp Control Schematic (Baler from S.N. 150128)

Automatic Greasing System Schematic (Baler up to S.N. 150127)

Automatic Greasing System Schematic (Baler from S.N. 150128)

Road Lighting System Schematic

B-Wrap System Schematic

Group 50: Diagnostic Tests

Diagnostic Tests - Summary of References

Check Fuse FB111 (Baler up to S.N. 150127)

Check Fuse FB111 (Baler from S.N. 150128)

Check Fuse FB112

Check Fuse FB115

Check Automatic Greasing System AB711

Check Net Actuator MB411

Check Twine Actuator MB421

Check Bale Diameter Potentiometer RB311

Check Left Bale Shape Potentiometer RB321

Check Right Bale Shape Potentiometer RB322

Check Bale Oversize Switch SB311

Check Left Gate Latch Sensor SB331

Check Density Pressure Sensor SB351

Check Left Gate Latch Sensor SB3310

Check Right Gate Latch Sensor SB3311

Check Right Gate Latch Sensor SB332

Check Bale Discharging Ramp Sensor SB341

Check Bale Discharging Ramp Sensor SB343

Check Baler Rotation Speed Sensor SB361

Check Baler Rotation Speed Sensor SB366

Check Net Feeding Sensor SB411

Check Net Feeding Sensor SB415

Check B-Wrap Sensor SB416

Check Left Twine Pulley 1 Sensor SB421

Check Right Twine Pulley 2 Sensor SB422

Check Drop Floor Sensor SB531

Check Sensor for Precutter Knife Set 1 SB551

Check Sensor for Precutter Knife Set 2 SB552

Check Proportional Density Solenoid Valve YB352

Check Pickup Lift Solenoid Valve YB511

Check Drop Floor Solenoid Valves YB531 and YB532

Check Solenoid Valve for Precutter Knife Set 1 YB551

Check Solenoid Valve for Precutter Knife Set 2 YB552

Group 50B: Diagnostic Modes/ISOBUS Baler

Diagnostic Modes - ISOBUS Baler - Summary of References

Diagnostic Function

Software Parameters

Recent Problem List

Test Tractor Battery Voltage

Test Net Actuator Electrical Consumption

Test Sensors and Switches

Test Electro-Hydraulic Components

Group 50C: Machine Setup - ISOBUS Baler

Machine Setup - ISOBUS Baler - Summary of References

Calibrate Bale Diameter Potentiometer RB311

Calibrate Bale Shape Potentiometers RB321 and RB322

Calibrate Net Tying Actuator MB411

Calibrate Twine Tying Actuator MB421

Enter Advanced Settings

Advanced Setting Function

Set Soft Core Device

Set Baler Rotation Speed Sensor Parameters

Set Linear Belt Speed

Set Third Bale Shape Potentiometer Device

Set Bale Discharging Ramp Sensor Device

Set Net Actuator Parameters

Set Pickup Sensor Device