John Deere 895 Auger & Specialty Crop Platform Diagnostic Repair Service Manual TM2037 PDF - MJODTM2037.zip

This comprehensive workshop manual covers the John Deere 895 Auger and Specialty Crop Platforms, providing everything needed to service, troubleshoot, and rebuild the equipment at a professional level.

Inside the John Deere Auger & Specialty Crop Platform 895 Diagnosis & Repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM2037 - John Deere Auger & Specialty Crop Platform 895 Technical Manual (Diagnosis Operation Test Repair Service).PDF

TM2037 - John Deere Auger & Specialty Crop Platform 895 Technical Manual (Diagnosis Operation Test Repair Service).epub

Total Pages: 481 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

Foreword

Service Technician Response

General

Safety

Specifications

General Information

Lubrication

Platform Drives

General Information

Components

Knife Drive Sheave and Belt

Reel Drive

Auger Drives

Conditioner Driveline

Main Gear Case

Reel

General Information

Diagnosing Malfunctions

Reel

Reel Cam and Reel Cam Followers

Reel Teeth, Reel Bar, and Reel Bar Bearings

Hydraulic Driven Reel (If Equipped)

Augers

General Information

Diagnosing Malfunctions

Components

Adjust Strippers to Augers

Auger Bearings and End Shafts

Upper and Lower Augers

Cutterbar and Cutting Components

General Information

Diagnosing Malfunctions

Knife Sections

Knives

Knife Drive

Cutterbar

Electrical System

General Information

Turn/Warning Lights

Connector Repair

Conditioner

General Information

Diagnosing Malfunctions

Conditioner Roll Adjustments

Conditioner Roll Bearings Repair

Conditioner Rolls Repair

TABLE OF CONTENTS...1

Section 10: General...12

Group 05: Safety...12

Recognize Safety Information...15

Understand Signal Words...16

Prepare for Emergencies...17

Avoid High-Pressure Fluids...18

Park Machine Safely...19

Support Machine Properly...20

Wear Protective Clothing...21

Work in Clean Area...22

Service Machines Safely...23

Work In Ventilated Area...24

Illuminate Work Area Safely...25

Replace Safety Signs...26

Avoid Harmful Asbestos Dust...27

Use Proper Lifting Equipment...28

Remove Paint Before Welding or Heating...29

Avoid Heating Near Pressurized Fluid Lines...30

Practice Safe Maintenance...31

Practice Safe Service Procedures...435

Use Proper Tools...33

Construct Dealer Fabricated Tools Safely...34

Dispose of Waste Properly...35

Live With Safety...36

Group 10: Specifications...468

Auger Platform(Specifications and design subject to change without notice.)...12

Specialty Crop Auger Platform (Specifications and design are subject to change without notice.)...12

Metric Bolt and Cap Screw Torque Values...46

Unified Inch Bolt and Cap Screw Torque Values...48

Service Recommendations For O-Ring Boss Fittings...50

Service Recommendations For 37° Flare and 30° Cone Seat Connectors...52

Group 15: General Information...55

General Information...55

Platform Lift Lockout...56

Knockdown Bar...57

Cutterbar Knife Storage Information common with Operator's Manual...13

Metric And Customary Design...60

Repair Components...61

Unauthorized Modifications...62

Care Of V-BeltsInformation common with Operator's Manual...13

Care of Chains...64

Install O-Ring Connector Link Information common with Operator's Manual...13

Tighten Bearing Locking Collar Information common with Operator's Manual...13

Group 20: Lubrication...13

Grease...69

Gear Case Oil...70

Alternative and Synthetic Lubricants...71

Mixing of Lubricants...72

Lubricant Storage...73

Perform Lubrication and Maintenance...74

Section 20: Platform Drives...75

Group 05: General Information...55

Practice Safe Service Procedures...435

Stay Clear of Rotating Drivelines...79

Auger Platform Operation...81

Specialty Crop Auger Platform Operation...83

Group 10: Components...75

Left-Hand Upper Auger Drive...293

Left-Hand Lower Auger Drive (Specialty Crop)...294

Right-Hand Upper Auger Drive (Specialty Crop)...295

Right-Hand Lower Auger Drive (Specialty Crop)...297

Group 15: Knife Drive Sheave and Belt...75

Service Equipment and Tools...389

Other Material...424

Specifications...468

Remove Knife Drive Sheave...96

Install Knife Drive Sheave...97

Replace Knife Drive Belt...99

Adjust Knife Drive Belt...100

Align Knife Drive Belt...101

Group 20: Reel Drive...75

Specifications...468

Replace Reel Drive Belt...104

Adjust Reel Drive Belt...107

Replace Reel Drive Chain...109

Adjust Reel Drive Chain...112

Group 25: Auger Drives...75

Service Equipment and Tools...389

Other Material...424

Specifications...468

Replace Left-Hand Upper or Lower Auger Drive Chain and Sprockets...119

Replace Left-Hand Lower Auger Drive Chain and Sprockets (Specialty Crop)...124

Replace Right-Hand Auger Drive Chain (Specialty Crop)...128

Replace Right-Hand Lower Auger Sprocket (Specialty Crop)...132

Replace Right-Hand Upper Auger Sprocket (Specialty Crop)...136

Adjust Upper and Lower Auger Drive Chains...139

Group 30: Conditioner Driveline...76

Service Parts Kits...245

Specifications...468

Remove and Install Conditioner Driveline...144

Repair Conditioner Driveline...147

Group 35: Main Gear Case...76

Essential or Recommended Tools...423

Service Equipment and Tools...389

Other Material...424

Service Parts Kits...245

Specifications...468

Remove Main Gear Case...156

Disassemble and Inspect Main Gear Case...162

Assemble Main Gear case...164

Install Main Gear Case...169

Section 30: Reel...174

Group 05: General Information...55

Reel...174

Sprocket Driven Reel Speeds (Auger Platform)...175

Sprocket Driven Reel Speeds (Specialty Crop)...176

Hydraulic Driven Reel Speeds-In Non Seeded Crops and In Seeded And Specialty Crops (If Equipped)...177

Group 10: Diagnosing Malfunctions...171

Feeding Malfunctions...439

Windrow Formation Malfunctions...182

Miscellaneous Malfunctions...441

Hydraulic Driven Reel Malfunctions (If Equipped)...184

Group 15: Reel...174

Service Equipment and Tools...389

Specifications...468

Remove Reel...188

Replace Reel Bearings...195

Replace Reel End Shaft...203

Install Reel...205

Adjust Reel Height...208

Change Reel Speed (Mechanical Drive)...214

Remove Reel Jackshaft And Bearing...217

Assemble And Install Jackshaft Assembly...223

Group 20: Reel Cam and Reel Cam Followers...171

Specifications...468

Replace Reel Cam Followers...226

Adjust Reel Cam...230

Adjust Cam Follower Engagement...232

Group 25: Reel Teeth, Reel Bar, and Reel Bar Bearings...171

Remove Tooth Bar...235

Replace Reel Tooth Bar Bearings Information common with Operator's Manual...171

Replace Reel Teeth Information common with Operator's Manual...171

Group 30: Hydraulic Driven Reel (If Equipped)...171

Service Equipment and Tools...389

Other Material...424

Service Parts Kits...245

Specifications...468

Hydraulic Driven Reel Operation and Component Location...247

Test Hydraulic Reel Drive...248

Remove and Install Reel Hydraulic Pump Sprockets...251

Remove and Install Chain Tensioner...253

Replace Speed Sensor...254

Remove and Install Reel Hydraulic Pump...255

Disassemble and Assemble Reel Hydraulic Pump...257

Inspect Reel Hydraulic Pump...261

Remove and Install Reel Hydraulic Motor Sprockets and Slotted Disk...263

Remove and Install Reel Hydraulic Motor...265

Disassemble and Assemble Reel Hydraulic Motor...267

Inspect Reel Hydraulic Motor...272

Remove and Install Reel Hydraulic Valve Block...274

Disassemble and Assemble Reel Hydraulic Valve Block...276

Inspect Reel Hydraulic Valve Block...281

Section 40: Augers...287

Group 05: General Information...55

Specifications...468

Augers...287

Group 10: Diagnosing Malfunctions...283

Feeding Malfunction...289

Windrow Forming Malfunction...290

Miscellaneous Malfunction...291

Group 15: Components...283

Left-Hand Upper Auger Drive...293

Left-Hand Lower Auger Drive (Specialty Crop)...294

Right-Hand Upper Auger Drive (Specialty Crop)...295

Right-Hand Lower Auger Drive (Specialty Crop)...297

Group 20: Adjust Strippers to Augers...287

Specifications...468

Adjust Upper and Lower Strippers to Augers Information common with Operator's Manual...283

Adjust Center Strippers to Lower Auger Information common with Operator's Manual...283

Group 25: Auger Bearings and End Shafts...283

Service Equipment and Tools...389

Other Material...424

Specifications...468

Replace Right-Hand Lower Auger Bearing (Auger Platform)...309

Replace Right-Hand Upper Auger Bearing (Auger Platform)...310

Replace Left-Hand Auger Bearings...313

Replace Upper Right-Hand Auger Bearing (Specialty Crop)...318

Replace Lower Right-Hand Auger Bearing (Specialty Crop)...320

Replace Lower Left-Hand Auger Bearing (Specialty Crop)...321

Replace Auger End Shaft...323

Group 30: Upper and Lower Augers...287

Service Equipment and Tools...389

Other Material...424

Specifications...468

Remove Upper and Lower Augers (Auger Platform)...329

Install Upper and Lower Augers (Auger Platform)...334

Remove Upper Auger (Specialty Crop)...338

Remove Lower Left-Hand Auger (Specialty Crop)...342

Remove Lower Right-Hand Auger (Specialty Crop)...343

Install Upper and Lower Augers (Specialty Crop)...344

Straighten Augers...348

Section 50: Cutterbar and Cutting Components...350

Group 05: General Information...55

Practice Safe Service Procedures...435

Cutterbar...354

Knife Sections...356

Knife Overlap...357

Knife Hold-Downs...358

Group 10: Diagnosing Malfunctions...350

Cutting Malfunction...365

Group 15: Knife Sections...356

Essential or Recommended Tools...423

Specifications...468

Replace Bolt-On Knife Sections...374

Replace Center Knife Sections-Auger Platform Information common with Operator's Manual...350

Replace Center Knife Sections-Specialty Crop Platform...377

Group 20: Knives...350

Specifications...468

Time KnivesInformation common with Operator's Manual...350

Knife OverlapInformation common with Operator's Manual...350

Remove KnivesInformation common with Operator's Manual...350

Install KnivesInformation common with Operator's Manual...350

Group 25: Knife Drive...350

Essential or Recommended Tools...423

Service Equipment and Tools...389

Other Material...424

Specifications...468

Remove and Disassemble Knife Drive...392

Inspect Knife Drive Assembly...397

Assemble and Install Knife Drive...398

Group 30: Cutterbar...354

Specifications...468

Adjust Regular Knife Hold-Downs Information common with Operator's Manual...350

Adjust Non-Clog Knife Hold-Downs Information common with Operator's Manual...351

Install Regular Cutterbar Guards...409

Install Non-Clog Cutterbar Guards...412

Section 60: Electrical System...414

Group 05: General Information...55

Platform Electrical System Description...416

Platform Wiring Harness Diagram...417

Group 10: Turn/Warning Lights...414

Replace Turn/Warning Light Fixture...420

Replace Turn/Warning Light Bulb...421

Group 15: Connector Repair...414

Essential or Recommended Tools...423

Other Material...424

Electrical Connector Handling...425