BMW 1-Series E87 116i 116d 118i 118d 120i 120d 123d 130i MY04-MY12 Workshop Repair Manual PDF - MBMWE87OPEK.zip
Full service and repair manual, complete with electrical wiring diagrams, covering the BMW 1-Series E87 5-door hatch in every trim: 116i, 116d, 118i, 118d, 120i, 120d, 123d, and 130i. It contains everything needed to service, troubleshoot, fix, and rebuild your vehicle just like a trained technician.
This workshop service & repair manual covers BMW models from MY04 through MY12 (E87) and features:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 5,243 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS (expanded view)
00 - MAINTENANCE & GENERAL NOTES
0000006 Vehicle test
0000009 Pre-delivery check
0000105 Standard scope of service
0000555 Interrogating fault memories in Diagnosis System
0000602 Service - air filter element
0000610 Service - engine oil
0000612 Service - front brakes
0000614 Service - rear brakes
0000616 Service - microfilter
0000618 Service - brake fluid
0000622 Service - spark plugs
0000624 Service - vehicle check
0000... Battery Checking display. If necessary, recharging battery
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position
0000... CBS reset
0000... Check horn, headlight flashers and hazard warning flashers
0000... Checking coolant level and concentration, correcting if necessary
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower
0000... Checking lighting system
0000... Checking of road safety (test drive)
0000... Check windscreen wash _ wipe system
0000... Diagnostic brief test
0000... Information _ warning labels
0000... Microencapsulated screws
0000... Resetting CBS display according to factory specification
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp
0000... Steering components Check for play, tightness, damage and wear
0000... Steering fluid fuel tank Check oil level
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
0000... When driving on a race track
0000... Windscreen washer system checking fluid level, topping up if necessary
0000... Work instruction for removing the protective film
0001... Symbols used and information in repair instructions
0002000 Raising vehicle with trolley jack
0002001 Raising the vehicle using a vehicle lift
0011237 Checking _ topping up oil level in automatic transmission (GA6L45R)
0011... Checking _ topping up oil level in rear axle final drive
0011... Information for handling the documents repair instructions, technical data, AZD
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
00 Safety instructions for handling oil
0 operating fluid overview
1100300 Engine oil consumption measurement
1200... Notes for disconnecting and connecting battery
3400... Testing of service brakes at the official periodic vehicle check according to EU Directive 2010 _ 48 _ EU and Germany 30224730224029_StVZO for vehicles with first registration beginning on July 28, 2010
5.1.1 Axles
6100... Notes on handling optical fibres
6100... Notes on handling the high pressure cleaner
6100... Notes on handling wiring harnesses and cables
6112... Information on intelligent battery sensor (IBS)
6120... Notes on AGM battery
6400... Information on using cleaning agent _ paints (personal protection equipment)
6450... Instructions for handling R 134a refrigerant
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)
6453... Instructions for desiccant insert replacement
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
7.1.1 Installation safety of the seat belts _ seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)
7.1.2 Status of the seat belts _ seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service - extension of the first brake fluid interval to 36 months
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Changes in maintenance intervals (air cleaner, diesel fuel filter)
Change to scope of maintenance work (introduction of BMW Mobility System)
Complete vehicle E87
Condition Based Service
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 _ 2011
Form for equipotential bonding screw connections
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Handling the acoustic camera
Harmonisation of oil change intervals BMW
Ignition key data tapping on CBS vehicles
IMIB_Next
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Main group 00
Modifications to 342200235Condition Based Service342200235 maintenance system
New CBS item Pre-delivery check E60, E61, E63, E64, E65, E66, E67, E87, E90
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing _ Riveting342200235 on steel bodies
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)
Parking brake function check - new procedure in the standard service scope _ rear brake service
Personal Profile E87, E90
Reduced spark plug change intervals
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Service - vehicle check - revised maintenance scope
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with petrol engines
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Visible corrosion on vehicle add-on parts
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
0011... Information for handling the documents repair instructions, technical data, AZD
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
00 Safety instructions for handling oil
1100039 Check the compression of all cylinders (N42, N46, N46T)
1100050 Removing and installing engine (N46T)
1100300 Engine oil consumption measurement
1100670 Securing engine in installation position (N45, N45T, N46, N46T)
1100... Engine oil consumption measurement
1100... Handling components after flood damage
1100... Overview of consumables (Electronic Parts Catalogue)
1100 Overview of tightening torques
1100... Service - engine oil (N46T)
1112000 Removing and installing _ sealing cylinder head cover (N42 _ N46)
1112000 Removing and installing _ sealing cylinder head cover (N46T)
1112000 Removing and installing _ sealing cylinder head cover (N46) with external engine ventilation
1112100 Removing and installing _ sealing cylinder head (N46T)
1112101 Replacing cylinder head gasket (N46T)
1112180 Replacing pressure control valve for crankcase ventilation (N46T)
1112503 Disassembling and assembling cylinder head - cylinder head removed (N46T)
1112527 Reworking a valve seat - cylinder head disassembled (N46T)
1112595 Checking a valve guide for wear (N46T)
1112719 Resurfacing cylinder head sealing face (N46T)
1112729 Checking cylinder head for water leaks (N46T)
1112 Overview of Technical Data
1112 Overview of tightening torques
1113000 Removing and installing, sealing or replacing oil sump (N46T)
1114005 Replacing front crankshaft seal (N46T)
1114151 Replacing crankshaft radial seal (N46T)
1115510 Measuring engine internal pressure (N40 _ N42 _ N45 _ N45T _ N45si _ N46 _ N46T _ N43)
1115510 Measuring the internal engine pressure (N55)
1121500 Replacing crankshaft (N46T)
1121505 Seal lower section of crankcase (N40 _ N42 _ N45 _ N46 _ N45T _ N46T _ N43)
1121531 Replacing all crankshaft main bearing shells (N46T)
1122500 Removing and installing or replacing flywheel (N46T)
1123010 Removing and installing or replacing vibration damper (N46T)
1124571 Replacing all connecting rod bearings (N46T)
1125530 Removing and installing _ replacing all pistons (N46T)
1125671 Replacing piston rings on all pistons (N46T)
1127610 Removing and installing _ replacing balancing shaft housing with balancing shafts (N46T)
1128010 Replacing alternator drive belt (N46T)
1128020 Replacing tensioning device for alternator drive belt (N46T)
1130 Overview of tightening torques
1131005 Checking camshaft timing (N46T)
1131005 Check the camshaft timing (N42 _ N46)
1131025 Removing and installing _ replacing intake camshaft (N46T)
1131028 Removing and installing _ replacing exhaust camshaft (N46T)
1131051 Replacing timing chain (N46T)
1131090 Removing and installing _ replacing chain tensioner piston (N46T)
1131505 Adjusting camshaft timing (N46T)
1131539 Checking the side clearance of the intake camshaft (N46T)
1131540 Check timing chain for elongation (N45, N46)
1131 Overview of tightening torques
1133050 Removing and installing _ replacing all rocker arms (N46T)
1133515 Removing and installing _ replacing rocker arms on intake side (N46T)
1133561 Removing and installing _ replacing hydraulic valve clearance compensating element (N46T)
1134552 Removing and installing or replacing all valves - cylinder head removed (N46T)
1134560 Replacing all valve stem seals - cylinder head removed (N46T)
1134715 Replacing all valve springs - cylinder head removed (N46T)
1136046 Removing and installing _ replacing inlet and exhaust camshaft adjustment units (N46T)
1136655 Removing and installing _ replacing both solenoid valves (N46T)
1137005 Removing and installing _ replacing eccentric shaft (N46T)
1137010 Removing and installing _ replacing intermediate levers (N46T)
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N46T)
1137030 Removing and installing _ replacing eccentric shaft sensor (N46T)
1137543 Checking Valvetronic servomotor for eccentric shaft and eccentric shaft (N46T)
1140000 Checking engine oil pressure (N46T)
1141000 Removing and installing _ replacing oil pump (N40 _ N42 _ N45 _ N46)
1141000 Removing and installing _ replacing oil pump (N46T)
1141005 Removing and installing _ replacing chain tensioner for oil pump drive (N46T)
1142020 Removing and installing _ replacing full-flow oil filter (N46T)
1144000 Removing and installing _ replacing the oil-to-coolant heat exchanger (N46T)
1151000 Removing and installing _ replacing coolant pump (N46T)
1153000 Removing and installing _ replacing coolant thermostat (N46T)
1161050 Removing and installing air intake system (N42 _ N46)
1161050 Removing _ installing intake plenum (N45, N46)
1166000 Removing and installing _ replacing vacuum pump (N46T)
1166521 Checking function of vacuum system (N43)
1178513 Replacing both oxygen control sensors (N42 _ N46)
1178611 Replacing oxygen monitor sensor (after primary catalytic converter) (N42 _ N46)
1178612 Replacing oxygen monitor sensor (after main catalytic converter) (N40 _ N42 _ N45 _ N46)
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
11..... Removing acoustic cover (N45, N45T, N46, N46T)
1840040 Removing and installing, sealing or replacing exhaust manifold (N45T, N46T)
6.1.9 Engine performance
9.0 BMW Longlife-17 FE+
Air pump, lines and control valves
Balancing Shaft
BMW Quality Longlife-04 All
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service - extension of the first brake fluid interval to 36 months
Camshaft N46T _ B20, OL
Camshaft N46T _ B20, UL
Camshaft
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Changes in maintenance intervals (air cleaner, diesel fuel filter)
Change to scope of maintenance work (introduction of BMW Mobility System)
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster
Connecting Rods and Bearings N46T _ B20, OL
Connecting Rods and Bearings N46T _ B20, UL
Connecting Rods and Bearings
Counterbalance shaft
Crankshaft and Bearings N46T _ B20, OL
Crankshaft and Bearings N46T _ B20, OL _ UL
Crankshaft and Bearings N46T _ B20, UL
Crankshaft and Bearings
Cylinder Head with Cover N46T _ B20, OL
Cylinder Head with Cover N46T _ B20, UL
Cylinder Head with Cover
Cylinder head with lid
Cylinder Head with Valve Seat Cover N46T _ B20 OL
Cylinder Head with Valve Seat Cover N46T _ B20 UL
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Emissions control, control sensor _ monitor sensor
Emissions-control, Lambda oxygen sensor
Engine Block, Cylinder Crankcase, BMW, N46T, B20 OL
Engine Block, Cylinder Crankcase, BMW, N46T, B20 UL
Engine block
Engine control for N45, N46 E46, E60, E81, E83, E85, E87, E90, E91, E92, E93
Engine identification
Engine in general N46T _ B20 OL
Engine in general N46T _ B20 UL
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
Final drive oil - new oil quality from 07 _ 2011
Flywheel
Intake manifold
Leak-testing the air-intake system
Main group 11
Mounting engine on assembly stand (N46T)
Oil Filter and Pipes
Oil Pan
Oil Pump with Strainer and Drive N46T _ B20, OL
Oil Pump with Strainer and Drive N46T _ B20, UL
Oil Pump with Strainer and Drive
Oil pump with strainer and motor
Oil Supply E81, E87, E88 _ N46T _ B20
Oil-to-coolant heat exchanger
Pistons with Rings and Pins, BMW, N46T, B20 OL
Pistons with Rings and Pins, BMW, N46T, B20 UL
Pistons with Rings and Pins N46T _ B20, OL
Pistons with Rings and Pins N46T _ B20, UL
Removing acoustic cover (N40 _ N42 _ N45 _ N46)
Thermostat and Connections
Vacuum pump
Vacuum supply All models
Variable Camshaft Control
Variable valve gear
Vibration Damper
V-ribbed belt with Tension and Deflection Element
Water Pump and Drive
12 - ENGINE ELECTRICAL SYSTEM
0011... Information for handling the documents repair instructions, technical data, AZD
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
1100... Handling components after flood damage
1200 Contents of the motor electronics, general
1200... Instructions for removal and replacement of control units