John Deere 5075GV 5090GV 5075GN 5090GN 5105GN 5075GF 5090GF 5105GF 5075GL 5090GL 5100GL MY17 Tractor Repair Service Manual PDF (TM410019) - MJODTM410019.zip
The Complete Service Repair Technical Manual for the John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL and 5100GL Tractors delivers every piece of shop-level guidance needed to service, fix, and overhaul these machines the way trained technicians do.
This workshop technical repair manual, covering John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL and 5100GL (MY17- ) Tractors, contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm410019 - John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL and 5100GL (MY17- ) Tractors Repair (European Edition) Technical Manual.pdf
tm410028 - Remise en état des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL et 5100GL (AM17- ) -: (Édition européenne) French.pdf
tm410029 - Reparatur der Traktoren 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL und 5100GL (ab Modelljahr 2017) -: (Europäische Versionen) German.pdf
tm410030 - Επισκευή τρακτέρ 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL και 5100GL (MY17- ) -: (Ευρωπαϊκή έκδοση) Greek.pdf
tm410039 - Riparazione trattori 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL e 5100GL (anno 2017 e successivi) -: (Versione europea) Italian.pdf
tm410054 - Reparação dos Tratores 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL e 5100GL (Ano-modelo 2017- ) -: (Edição Europeia) Portuguese.pdf
tm410080 - 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL ve 5100GL (MY17- ) Traktörler Onarım -: (Avrupa Sürümü) Turkish.pdf
PRODUCT DETAILS:
Total Pages: 2,720 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS................1
Section 05: Safety................30
Group 05: Safety Measures................30
Recognize Safety Information................33
Understand Signal Words................34
Follow Safety Instructions................35
Prepare for Emergencies................36
Wear Protective Clothing................37
Protect Against Noise................38
Handle Fuel Safely—Avoid Fires................39
Fire Prevention................40
In Case of Fire................41
Avoid Static Electricity Risk When Refueling................42
Use Foldable ROPS and Seat Belt Properly................44
Stay Clear of Rotating Drivelines................45
Use Steps and Handholds Correctly................47
Read Operator’s Manuals for ISOBUS Controllers................48
Use Seat Belt Properly................49
Vibration................50
Operating the Tractor Safely................51
Avoid Backover Accidents................53
Limited Use in Forestry Operation................54
Operating the Loader Tractor Safely................55
Keep Riders Off Machine................56
Passenger Seat................57
Use Safety Lights and Devices................58
Towing Trailers/Implements Safely................59
Use Caution on Slopes, Uneven Terrain, and Rough Ground................60
Freeing a Mired Machine................61
Avoid Contact with Agricultural Chemicals................62
Handle Agricultural Chemicals Safely................63
Handling Batteries Safely................65
Avoid Heating Near Pressurized Fluid Lines................67
Remove Paint Before Welding or Heating................68
Handle Electronic Components and Brackets Safely................69
Practice Safe Maintenance................70
Avoid Hot Exhaust................72
Clean Exhaust Filter Safely................73
Work In Ventilated Area................76
Support Machine Properly................77
Prevent Machine Runaway................78
Park Machine Safely................79
Transport Tractor Safely................80
Service Cooling System Safely................81
Service Accumulator Systems Safely................82
Service Tires Safely................83
Service Front-Wheel Drive Tractor Safely................84
Tightening Wheel Retaining Bolts/Nuts................85
Avoid High-Pressure Fluids................86
Do Not Open High-Pressure Fuel System................108
Store Attachments Safely................88
Decommissioning — Proper Recycling and Disposal of Fluids and Components................89
Section 10: General Information................2240
Group 05: Specifications - General Information................2240
Summary of References - Specifications - General Information................2240
Engine................97
Transmission................99
Front-Wheel Drive Clutch................100
Hydraulic System................101
Electrical System................102
Capacities................103
Sound Level................105
Fuel System................108
Brakes................109
Three-Point Hitch................110
Loads and Weights................111
Maximum Lifting Force................118
Towable Loads................119
Front Weights................120
Tire Combinations................122
Shipping Weights................129
Maximum Permissible Axle Loads and Total Weights................130
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)................131
Load Capacity of Tires with Front Loader................145
Vehicle Dimensions................146
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components................152
How to Calculate Maximum Permissible Download on Trailer Hitch................153
How to Calculate Permissible Mass................155
Observe Rear Wheel Tread Width Limitations................156
Limited Battery Warranty................159
Metric Bolt and Screw Torque Values................161
Unified Inch Bolt and Screw Torque Values................163
Diesel Fuel................165
Handling and Storing Diesel Fuel................166
Do Not Use Galvanized Containers................167
Fill Fuel Tank................168
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III................170
Diesel Engine Oil — Tier 2 and Stage II................172
Transmission and Hydraulic Oil................174
Front-Wheel Drive Axle and Rear Drop Axle Oil................175
Multipurpose Extreme Pressure (EP) Grease................176
Oil Filters................177
Lubricant Storage................178
Mixing of Lubricants................179
Diesel Engine Coolant................180
Operating in Warm Temperature Climates................181
Alternative and Synthetic Lubricants................182
Identification Plates................183
Vehicle Identification Number (VIN)................184
Product Identification Number Plates................185
Safety Structure Plates................186
Engine Serial Number................188
Fuel Injection Pump Serial Number Location................189
Power Steering Valve Serial Number Location................190
Air-Conditioning Compressor Serial Number Location................191
Transmission Serial Number Location................192
Front Axle Serial Number................193
Front-Wheel Drive Serial Number................195
Front Suspended Axle Serial Number (MY20)................196
Group 10: Tune-Up................91
Summary of References - Tune-Up................198
Using High-Pressure Washers................199
Preliminary engine test................200
Clean Radiator and Oil Cooler................201
Radiators Cleaning (5G VNF)................203
Radiators Cleaning (5GL)................207
Clean Air-Conditioning System Condenser (5G VNF)................210
Clean Air-Conditioning System Condenser (5GL) (Cab)................211
Check Hoses and Hose Clamps................213
Check Blow-By Hose................215
Clean the Dust Unloading Valve................217
Engine Air Filter................218
Cleaning the Primary Filter Element................220
Cleaning a Dusty Element................221
Secondary (Safety) Element................222
Clean Cab Air Filters (5G VNF)................223
Clean Low Profile Cab Air Filters (5GL)................224
Check Engine Oil Level................226
Check Brake System Oil Level................227
Check Coolant Level................229
Check Transmission/Hydraulic System Oil Level................231
Check the Fuel Filter................232
Starter Motor................235
Battery - Checking Specific Gravity................236
Check Neutral Start System (5G VNF)................238
Check Neutral Start System (5G VNF) (MY20)................240
Check Neutral Start System (5GL)................242
Check Setting of Head Lights and Work Lights................244
Check Lights................245
Final Engine Check................246
Tractor Operation Check................247
Group 15: Predelivery Inspection................250
Summary of References - Predelivery Inspection................250
Predelivery Inspection................250
Section 20: Engine................253
Group 00: Removal and Installation of Engine Components................253
Summary of References - Remove and Install Engine Components................256
Engine Repair................257
Specifications - Engine................258
Remove Engine (5G VNF)................259
Remove Engine (5GL)................272
Install Engine (5G VNF)................280
Install Engine (5GL)................285
Water Pump Repair................290
Remove and Inspect Radiator (5G VNF)................291
Remove and Inspect Radiator (5GL)................302
Install Radiator................310
Remove Oil Cooler................312
Install Oil Cooler................317
Replace Thermostat Valve................318
Remove Engine Side Panels (5G VNF)................321
Remove Engine Side Panels (5GL)................323
Install Engine Side Panels (5G VNF)................325
Install Engine Side Panels (5GL)................327
Vertical Exhaust Pipe CAB Post Disassembly (5G VNF)................329
Horizontal (Venturi) Exhaust Pipe Disassembly (5G VNF)................332
Horizontal Exhaust Pipe Disassembly (5GL)................335
Remove DPF Module (5G VNF)................339
Remove DPF Module (5GL)................342
Install DPF Module (5G VNF)................349
Install DPF Module (5GL)................350
Replace DPF Exhaust Pipe (5G VNF)................351
Replace DPF Exhaust Pipe (5GL)................354
Separate Engine from Support Front Axle (5G VNF)................358
Separate Engine from Support Front Axle (5GL)................374
Install Engine on Support Front Axle (5G VNF)................386
Install Engine on Support Front Axle (5GL)................388
A500 - Remove and Install Engine ECU................391
Section 30: Fuel and Air Intake Systems................399
Group 05: Speed Control Linkage................399
Summary of References - Speed Control Linkage................401
Hand Throttle Calibration (5G VNF)................402
Hand Throttle Calibration (5GL)................406
Foot Throttle Calibration (5G VNF)................410
Foot Throttle Calibration (5GL)................414
Remove and Install Hand Throttle Lever................418
Remove and Install Foot Throttle Pedal (5G VNF)................420
Remove and Install Foot Throttle Pedal (5GL)................424
Group 10: Fuel System................108
Fuel System - Summary of References................428
Injection Pump, Nozzle and Governor Repair................429
Drain Fuel Tank................430
Remove, Inspect, and Install Fuel Tank (5G VNF)................431
Remove, Inspect, and Install Fuel Tank (5GL)................440
Remove, Inspect, and Install Auxiliary Fuel Tank (5G VNF)................446
Replace Fuel Filter................451
Bleed Fuel System................454
Remove, Inspect, and Install Fuel Cooler (5G VNF)................456
Remove, Inspect, and Install Fuel Cooler (5GL)................459
Group 15: Air Intake System................399
Summary of References - Air Intake System................462
Turbocharger Repair................463
Remove and Install Air Cleaner Element................464
Remove and Install Air Filter Housing (5G VNF)................466
Remove and Install Air Filter Housing (5GL)................469
Remove and Install Air Intake Hoses (5G VNF)................473
Remove and Install Air Intake Hoses (5GL)................477
Air Filter Housing - System Components................480
Remove, Inspect, and Install Air Cooler (5G VNF)................481
Remove, Inspect, and Install Air Cooler (5GL)................485
Section 40: Electrical System................490
Group 05: Battery, Starter Motor, and Alternator................490
Battery, Starter Motor, and Alternator - Summary of References................493
M01 - Starter Motor Repair................494
G01 - Disconnect Battery................495
G01 - Connect Battery................496
G01 - Remove Battery................497
G01 - Install Battery................498
S900 - Battery Cut-off Switch................499
G01 - Remove and Install Battery (5G VNF)................501
G01 - Remove and Install Battery (5G VNF) (MY20)................503
G01 - Remove and Install Battery (5GL)................506
M01 - Remove and Install Starter Motor (5G VNF)................509
M01 - Remove and Install Starter Motor (5GL)................511
G02 - Alternator/Regulator Repair................513
G02 - Replace Alternator/Regulator................514
Check Belt Wear and Tension................518
Group 10: Switches and Sensors................490
Summary of References - Switches and Sensors................522
B02 - Replace Air Filter Restriction Sensor................523
B03 - Replace Fuel Level Sensor................525
B05 - Replace Park Brake Switch................529
B06 - Replace Transmission Speed Sensor................531
B07/1 - Replace PTO Switch (540 rpm)................533
B07/2 - Replace PTO Switch (540E/1000 rpm)................534
B08 - Replace PTO Neutral Start Switch................535
B36 - Replace Neutral Start Switch................537
B69 - Replace Brake Oil Level Sensor................538
B112 - Replace Brake Pedal Switches................540
B150 - Replace Thermostat (5G VNF)................544
B150 - Replace Thermostat (5GL) (Cab)................545
B151 - Replace Fan Resistor (5G VNF)................550
B151 - Replace Fan Resistor (5GL) (Cab)................552
B304 - Replace Refrigerant Pressure Sensor (5G VNF)................557
B304 - Replace Refrigerant Pressure Sensor (5GL) (Cab)................558
S01 - Replace Main Switch (5G VNF)................562
S01 - Replace Main Switch (5GL)................564
S09 - Replace Multi-Function Lever (5G VNF)................566
S09 - Replace Multi-Function Lever (5GL)................568
S21/1 - Replace Ground Drive PTO Selector Switch................570
S106 - Replace Hazard Warning Light Switch (5G VNF)................572
S106 - Replace Hazard Warning Light Switch (5GL)................573
Replace Turn Signal Lights Blinker Unit (5G VNF)................575
Replace Turn Signal Lights Blinker Unit (5GL)................577
Replace Instrument Panel Switches (5G VNF)................579
Replace Instrument Panel Switches (5GL)................581
K01 - Replace Starter Motor Relay (5G VNF)................583
K01 - Replace Starter Motor Relay (5GL)................584
Remove and Install Dashboard Cowls (5G VNF)................586
Remove and Install Dashboard Cowls (5GL)................591
B998 - Replace Hand Throttle Lever Potentiometer................598
Replace Glow Plug GCU ECU (5G VNF)................601
Replace Glow Plug GCU ECU (5GL)................603
Section 50A: Drive Train (without Transmission)................604
Group 00: Component Removal and Installation................604
Summary of References - Drive Systems - Component Removal and Installation................608
Specifications - Drive Systems................609
Essential or Recommended Tools................2615
Remove and Install Front-Wheel Drive Clutch (5G VNF)................611
Remove and Install Front-Wheel Drive Clutch (5GL)................613
Remove and Install Differential Assembly................615
Remove and Install Final Drive Assembly (5G VNF)................619
Remove and Install Final Drive Assembly (5GL)................623
Remove Rear PTO Cover................627
Install Rear PTO Cover................630
Group 15: Front-Wheel Drive Clutch - Transmission................99
Summary of References - Front-Wheel Drive Clutch................634
Specifications - Front-Wheel Drive Clutch - Transmission................635
Disassemble and Inspect Front-Wheel Drive Clutch (5G VNF)................636
Disassemble and Inspect Front-Wheel Drive Clutch — Hydraulically Operated (5GL)................644