John Deere 5036C 5039C 5041C 5042C Tractor Workshop Repair & Diagnostic Service Manual PDF Download (TM900219) - tm900219 - 5036C, 5039C, 5041C and 5042C Tractors Technical Manual.pdf
Diagnostics and Repair Service Manual for John Deere Tractors 5036C, 5039C, 5041C and 5042C (TM900219)
tm900219 - Technical Manual covering 5036C, 5039C, 5041C and 5042C Tractors.pdf
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere Tractors 5036C, 5039C, 5041C, 5042C (PIN Prefix PY or 1PY, October 2014, India Edition), with all the shop information to maintain, diagnose, repair, rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
John Deere 5036C, 5039C, 5041C, 5042C Tractors workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,571 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features
Engine Repair
Engine
Cylinder Head and Valves
Cyl. Block, Liners, Pistons & Rods
Crankshaft, Main Bearings and Flywheel
Camshaft and Timing Gear Train
Lubrication System
Cooling System
Fuel and Air Repair
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Fuel Shut-Off Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
Transmission
Rear PTO Single Clutch
Differential
Final Drives
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
Rockshaft
Miscellaneous Repair
Front Axle
Wheels
3-Point Hitch
Front Bumper
Operator Station Repair
Seat and Support
Operator Platform
Fenders
Hood
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests & Adjustments
Component Location
Theory of Operation
Wiring Schematics
Diagnosis, Test and Adjust
Component Information-Connectors
Power Train Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Steering and Brake Operation, Tests & Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests & Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests
Adjustments - HARIG Rockshaft
Hydraulic Schematics
tm900219 - 5036C, 5039C, 5041C and 5042C Tractors
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Transport Towed Equipment at Safe Speeds
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Group 10: General Specifications
John Deere 5036C Tractor
John Deere 5039C Tractor
John Deere 5041C Tractor
John Deere 5042C Tractor
Ground Speed at Rated Engine Speed (2100 rpm)
Ground Speed at Rated Engine Speed (2100 rpm)
Ground Speed at Rated Engine Speed (2100 rpm)
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Group 15: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Oil Filters
Do Not Use Galvanized Containers
Fill Fuel Tank
Diesel Engine Oil — Tier 3 and Stage III
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Coolant
Transmission and Hydraulic Oil
Grease (Specific Application)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Group 20: Serial Number Locations
Serial Numbers
Product Identification Number Location
Engine Serial Number Location
Fuel Injection Pump Serial Number Location
Alternator Serial Number Location
Power Steering Valve Serial Number Location
Starter Serial Number Location
Transmission Serial Number Location
Front Axle Serial Number Location
Group 25: Features
Standard Features
Section 20: Engine Repair
Group 05: Engine
Service Equipment and Tools
Specifications
John Deere Engine Repair — Use CTM125
Remove Engine
Install Engine
John Deere Engine Repair — Use CTM124619
Remove Engine (Wet Clutch, If Equipped)
Install Engine (Wet Clutch, If Equipped)
Group 10: Cylinder Head and Valves
Special or Essential Tools
Specifications
Torques for Hardware
Cylinder Head - Exploded View
Check Valve Lift
Remove cylinder head
Clean Injection Nozzle Bores
Valve Actuating Parts
Remove Valves and Valve Springs
Checking Cylinder Head Flatness
Clean Valve Guides
Measure Valve Guides
Knurl Valve Guides
Clean and Inspect Valve Seats
Lapping Valve Seats
Check Valve Recess
Remove Valve Seat Inserts
Valve Seat Insert Installation
Check Valves
Grind Valves
Check Valve Spring Compression
Inspect Valve Rotators
Install Valves
Install Cylinder Head
Torque Turn Tightening Method
Disassembling and Checking Rocker Arm Shaft
Reassembling Rocker Arm Shaft
Install Rocker Arm Assembly
Valve Clearance
Valve Adjustment Sequence
Install Rocker Arm Cover
Final Work
Group 15: Cyl. Block, Liners, Pistons & Rods
Special or Essential Tools
Specifications
Torques for Hardware
Exploded View
Connecting Rods - General Information
Remove Pistons and Connecting Rods
Measure Cylinder Liner Bore
Remove Cylinder Liners
Cylinder Liner Deglazing
Cylinder Block Cleaning
Check Piston Cooling Jets
Cam Follower Bore Measure
Measure Camshaft Bore
Remove Camshaft Bushing
Install Camshaft Bushing
Measure Crankshaft Bore
Replace Crankshaft Bearing Caps
Cylinder Block Top Desk Flatness
Measure Cylinder Liner Protrusion
Liner Packing Installation
Liner O-Ring Installation
Install Cylinder Liners
Measure Connecting Rod Bearing
Rod Bearing Clearance
Measure Connecting Rod Bushing
Replace Connecting Rod Bushing (Straight Pin-End)
Replace Connecting Rod Bushing (Tapered Pin-End)
Measure Piston Pin
Clean and Inspect Pistons
Measure Piston Pin Bore
Piston Top Ring Groove
Second and Third Piston Ring Grooves
Piston Head and Skirt Checking
Install Piston Rings
Piston Rings Staggering
Piston/Liner Set Information
Assemble Piston and Connecting Rod
Install Piston and Connecting Rod
Measure Piston Protrusion
Complete Final Assembly
Group 20: Crankshaft, Main Bearings and Flywheel
Special or Essential Tools
Specifications
Torques for Hardware
Remove Crankshaft Pulley
Install Crankshaft Pulley
Flywheel Removal
Flywheel Ring Gear Replacement
Install Ball Bearing
Install Flywheel
Remove Crankshaft Rear Oil Seal
Flywheel Housing Replacement
Install Oil Seal/Wear Sleeve
Crankshaft End Play Measure
Remove Crankshaft
Crankshaft Inspection
Crankshaft Identification
Check Crankshaft Journal Diameter
Determine Crankshaft Main Bearing Clearance Using
Regrind Crankshaft
Crankshaft Regrinding Guidelines
Micro-Finishing Specifications
Replace Crankshaft Gear
Install Main Bearing Inserts
Install 2-Piece Thrust Bearing
Crankshaft Installation
Group 25: Camshaft and Timing Gear Train