Bobcat S175, S185, S175 High Flow, S185 Turbo Skid-Steer Loader Service, Repair & Operation Manual PDF - MBOBS175S185.zip

A full workshop repair manual featuring complete electrical wiring diagrams for the Bobcat S175 and S185 Skid-Steer Loaders, packed with the professional-grade guidance needed to service, troubleshoot, fix, and maintain these machines just like an expert technician.

Contained within the Bobcat S175 and S185 Skid-Steer Loader service repair manual you will find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

6901827 (4-03) - S175, S175 High Flow Operation & Maintenance Manual.pdf

6901827 (5-12) - S175, S175 High Flow Operation & Maintenance Manual.pdf

6901828 (11-08) - S175, S185 Turbo (High Flow) Service Manual.pdf

6901831 (5-12) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf

6901831 (7-03) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf

6902688 (5-12) - S175, S175 High Flow Operation & Maintenance Manual.pdf

6902688 (12-06) - S175, S175 High Flow Operation & Maintenance Manual.pdf

6902690 (5-12) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf

6902690 (12-06) - S185 Turbo, S185 Turbo High Flow Operation & Maintenance Manual.pdf

6902732 (7-09) - S175, S185 Turbo (High Flow) Service Manual.pdf

6904130 (4-08) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf

6904132 (7-09) - S175, S185 Skid-Steer Loader Service Manual.pdf

6904134 (4-08) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

6986567 (7-09) - S175 Skid-Steer Loader Service Manual.pdf

6986967 (4-08) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf

6986983 (2-13) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf

6986983 (11-10) - S175 Skid-Steer Loader Operation & Maintenance Manual.pdf

6986985 (3-08) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

6987011 (2-13) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

6987011 (11-10) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

6987035 (1-13) - S175 Skid-Steer Loader Service Manual.pdf

6987035 (11-10) - S175 Skid-Steer Loader Service Manual.pdf

6987036 (7-14) - S185 Skid-Steer Loader Service Manual.pdf

6987036 (8-09) - S185 Skid-Steer Loader Service Manual.pdf

6987049 (3-11) - S185 Skid-Steer Loader Service Manual.pdf

6987049 (4-10) - S185 Skid-Steer Loader Service Manual.pdf

6987049 (10-11) - S185 Skid-Steer Loader Service Manual.pdf

6987055 (10-08) - S175 Skid-Steer Loader Service Manual.pdf

6990397 (02-13) - S185 Skid-Steer Loader Operation & Maintenance Manual.pdf

Total Pages: 4,322 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

FOREWORD . . . II

SAFETY INSTRUCTIONS . . . V

HYDRAULIC

SYSTEM

FIRE PREVENTION . . . VII

SERIAL NUMBER LOCATIONS . . . IX

HYDROSTATIC

SYSTEM

DELIVERY REPORT. . . X

LOADER IDENTIFICATION . . . XI

SAFETY & MAINTENANCE . . . 10-01

DRIVE

SYSTEM

HYDRAULIC SYSTEM . . . 20-01

MAINFRAME

HYDROSTATIC SYSTEM . . . 30-01

DRIVE SYSTEM . . . 40-01

MAINFRAME. . . 50-01

ELECTRICAL

SYSTEM &

ANALYSIS

ELECTRICAL SYSTEM & ANALYSIS. . . 60-01

ENGINE SERVICE . . . 70-01

ENGINE

SERVICE

HEATING, VENTILATION, AIR CONDITIONING . . . 80-01

SPECIFICATIONS. . . SPEC-01

6901827 (4-03) - S175, S175 High Flow Operation & Maintenance Manual....3

OPERATOR SAFETY WARNINGS....5

CONTENTS....7

FOREWORD....9

SERIAL NUMBER LOCATIONS....11

LOADER SERIAL NUMBER....11

ENGINE SERIAL NUMBER....11

DELIVERY REPORT....11

BOBCAT LOADER IDENTIFICATION....12

FEATURES AND ACCESSORIES....13

SAFETY....15

SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....17

FIRE PREVENTION....19

MACHINE SIGNS (DECALS)....20

OPERATING INSTRUCTIONS....23

INSTRUMENT PANEL IDENTIFICATION....25

Left Panel Standard and Deluxe Instrument Panels....25

Right Panel Standard Instrument Panel (With Key Switch)....26

Right Panel Deluxe Instrument Panel (With Keyless Start)....27

Option and Field Accessory Panels (If Equipped)....28

Cab Light....29

LIFT ARM BYPASS CONTROL....29

TRACTION LOCK OVERRIDE....29

ENGINE SPEED CONTROL....30

PARKING BRAKE....30

STEERING LEVERS....31

STOPPING THE BOBCAT LOADER....31

SEAT BAR RESTRAINT SYSTEM....32

HYDRAULIC CONTROLS....33

Foot Pedals....33

Hand Controls (If Equipped)....33

Quick Couplers....34

Releasing Hydraulic Pressure....34

Attachment Auxiliary Hydraulic Controls....35

Auxiliary Hydraulics Button....35

FRONT Auxiliary Hydraulics Operation....35

REAR Auxiliary Hydraulics Operation (If Equipped)....35

HighFlow Hydraulics Operation (If Equipped)....36

Secondary Front Auxiliary Hydraulics (If Equipped)....36

Attachment Control Device (ACD) (If Equipped)....37

Bucket Position Valve Operation (If Equipped)....37

DAILY INSPECTION....38

Daily Inspection and Maintenance:....38

PRESTARTING PROCEDURE....39

STARTING THE ENGINE....41

Standard Instrument Panel (With Key Switch)....41

Deluxe Instrument Panel (With Keyless Start)....42

Cold Temperature Starting....43

Warming the Hydraulic/Hydrostatic System....43

STOPPING THE ENGINE....43

MONITORING THE DISPLAY PANEL....44

ATTACHMENTS AND BUCKETS....45

Hand Lever BobTach....46

Installing The Bucket Or Attachment....46

Removing The Bucket Or Attachment....47

Power BobTach....48

Installing The Bucket Or Attachment....48

Removing The Bucket Or Attachment....49

OPERATING PROCEDURE....50

Filling the Bucket (Foot Pedals)....51

Filling the Bucket (Hand Controls)....51

Emptying the Bucket (Foot Pedals)....52

Emptying the Bucket (Hand Controls)....52

Leveling the Ground (Using Lift Arms in Float Position)(Foot Pedals)....52

Leveling the Ground (Using Lift Arms in Float Position)(Hand Controls)....52

Digging Into the Ground (Foot Pedals)....53

Digging Into the Ground(Hand Controls)....53

Backfilling (Foot Pedals)....53

Backfilling (Hand Controls)....53

PARKING THE BOBCAT LOADER....54

TRANSPORTING THE BOBCAT LOADER....55

TOWING THE LOADER....55

LIFTING THE LOADER....56

Single Point Lift ....56

Four Point Lift....56

PREVENTIVE MAINTENANCE....57

MAINTENANCE SAFETY....59

SERVICE SCHEDULE....61

LIFT ARM SUPPORT DEVICE....62

Installing Lift Arm Support Device....62

Removing Lift Arm Support Device....62

HEATING SYSTEM....63

Cleaning and Maintenance....63

OPERATOR CAB....64

Raising The Operator Cab....64

Cab Door Sensor (If Equipped)....64

Lowering The Operator Cab....65

Emergency Exit....66

SEAT BAR RESTRAINT SYSTEM (FOOT PEDALS)....67

Inspecting the Seat Bar....67

Maintaining the Seat Bar....67

SEAT BAR RESTRAINT SYSTEM ADVANCED CONTROL SYSTEM (ACS) and ADVANCED HAND CONTROLS (AHC)....68

Inspecting the Seat Bar....68

Maintaining the Seat Bar....68

BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....69

Inspecting The BICS Controller (Engine STOPPED Key ON)....69

Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED Key ON)....69

Inspecting The Seat Bar Sensor (Engine RUNNING)....69

Inspecting The Traction Lock (Engine RUNNING)....69

Inspecting The Lift Arm ByPass Control....69

Inspecting Deactivation Of Lift And Tilt Functions (AHC & ACS)....69

REAR DOOR....70

Opening And Closing The Rear Door....70

Adjusting The Rear Door....70

REAR GRILL....71

AIR CLEANER SERVICE....72

Replacing Filter Element....72

FUEL SYSTEM....74

Fuel Specifications....74

Filling the Fuel Tank....74

Fuel Filter....74

Removing Air From The Fuel System....75

ENGINE LUBRICATION SYSTEM....76

Checking Engine Oil....76

Oil Chart....76

Replacing Oil And Filter....76

ENGINE COOLING SYSTEM....78

Cleaning The Cooling System....78

Checking The Coolant Level....78

Replacing the Coolant....79

ALTERNATOR BELT....79

Adjusting The Alternator Belt....79

ELECTRICAL SYSTEM....80

Description....80

Cleaning Battery Terminals....80

Fuse Location....80

Using A Booster Battery (Jump Starting)....81

Removing And Installing The Battery....82

HYDRAULIC/HYDROSTATIC SYSTEM....83

Checking And Adding Fluid....83

Replacing Hydraulic/Hydrostatic Filter....83

Replacing Hydraulic Fluid And Case Drain Filters....84

Breather Cap....85

SPARK ARRESTOR MUFFLER....86

TIRE MAINTENANCE....87

Wheel Nuts....87

Rotating....87

Mounting....87

FINAL DRIVE TRANSMISSION (CHAINCASE)....88

Checking And Adding Oil....88

Removing Oil From The Chaincase....88

FAN GEARBOX....88

Checking And Maintaining....88

DRIVE BELT....89

Adjusting The Drive Belt....89

Replacing The Drive Belt....89

LUBRICATION OF THE BOBCAT LOADER....90

PIVOT PINS....92

BOBTACH (Hand Lever)....93

Inspection And Maintenance....93

BOBTACH (Power Option)....94

Inspection And Maintenance....94

SYSTEM SETUP & ANALYSIS....95

BOBCAT INTERLOCK CONTROL SYSTEM (BICS)....97

Troubleshooting Chart....97

DELUXE INSTRUMENTATION SERVICE CODES....98

Number Codes List....98

DELUXE INSTRUMENTATION PANEL SETUP....101

Deluxe Panel Upgrade....101

Icon Identification....101

Deluxe Panel Setup....101

Passwords....102

Changing the Password....102

MACHINE SIGN TRANSLATIONS....103

SPECIFICATIONS....113

SKID STEER LOADER SPECIFICATIONS....115

Loader Dimensions....115

Performance....116

Engine / Electrical....116

Hydraulic System....116

Drive System....117

Capacities....117

Controls....117

BOBCAT APPROVED ATTACHMENTS & ACCESSORIES....118

ADDITIONAL PUBLICATIONS and TRAINING MATERIALS....121

WARRANTY....123

6901827 (5-12) - S175, S175 High Flow Operation & Maintenance Manual....125

OPERATOR SAFETY WARNINGS....127

CONTENTS....129

FOREWORD....131

SERIAL NUMBER LOCATIONS....133

LOADER SERIAL NUMBER....133

ENGINE SERIAL NUMBER....133

DELIVERY REPORT....133

BOBCAT LOADER IDENTIFICATION....134

FEATURES AND ACCESSORIES....135

SAFETY....137

SAFETY INSTRUCTIONS FOR BOBCAT SKIDSTEER LOADERS AND ATTACHMENTS....139

FIRE PREVENTION....141

MACHINE SIGNS (DECALS)....142

OPERATING INSTRUCTIONS....145

INSTRUMENT PANEL IDENTIFICATION....147

Left Panel Standard and Deluxe Instrument Panels....147

Right Panel Standard Instrument Panel (With Key Switch)....148

Right Panel Deluxe Instrument Panel (With Keyless Start)....149

Option and Field Accessory Panels (If Equipped)....150

Cab Light....151

LIFT ARM BYPASS CONTROL....151

TRACTION LOCK OVERRIDE....151

ENGINE SPEED CONTROL....152

PARKING BRAKE....152

STEERING LEVERS....153

STOPPING THE BOBCAT LOADER....153

SEAT BAR RESTRAINT SYSTEM....154

HYDRAULIC CONTROLS....155

Foot Pedals....155

Hand Controls (If Equipped)....155

Quick Couplers....156

Releasing Hydraulic Pressure....156

Attachment Auxiliary Hydraulic Controls....157

Auxiliary Hydraulics Button....157

FRONT Auxiliary Hydraulics Operation....157

REAR Auxiliary Hydraulics Operation (If Equipped)....157

HighFlow Hydraulics Operation (If Equipped)....158

Secondary Front Auxiliary Hydraulics (If Equipped)....158

Attachment Control Device (ACD) (If Equipped)....159

Bucket Position Valve Operation (If Equipped)....159

DAILY INSPECTION....160

Daily Inspection and Maintenance:....160

PRESTARTING PROCEDURE....161

STARTING THE ENGINE....163

Standard Instrument Panel (With Key Switch)....163

Deluxe Instrument Panel (With Keyless Start)....164

Cold Temperature Starting....165

Warming the Hydraulic/Hydrostatic System....165

STOPPING THE ENGINE....165

MONITORING THE DISPLAY PANEL....166

ATTACHMENTS AND BUCKETS....167

Hand Lever BobTach....168

Installing The Bucket Or Attachment....168