John Deere 131 324 324A 328 328A 331 Mower-Conditioners Workshop Repair Service Manual PDF (TM300619) - MJODTM300619.zip

This all-inclusive service and repair manual covers John Deere Mower-Conditioners models 131, 324, 324A, 328, 328A, and 331, complete with electrical wiring schematics. It contains every technical detail needed to service, troubleshoot, fix, and rebuild these machines the way professional technicians do.

Inside the John Deere Mower-Conditioners 131, 324, 324A, 328, 328A, and 331 All Inclusive workshop service repair manual, you will find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM300619 - John Deere Mower-Conditioners 131, 324, 324A, 328, 328A, 331 All Inclusive Technical Manual.PDF

PRODUCT DETAILS:

Total Pages: 254 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

Service Technician Response

Safety

Safety Information

General

Serial Numbers

Lubricants

Torques for Hardware

Electrical Repair

Harness and Connector Repair

Power Train

Transmission Malfunctions

Transmission Repair

Central Gearbox (131)

Central Gearbox (324, 324A, 328, 328A and 331)

Cutterbar Gearbox

Hydraulic Repair

General Information

Hydraulic 131

Hydraulic 324 and 328 (Impeller)

Hydraulic 328 (Conditioner Rolls Only) and 331

Hydraulic 324A and 328A

Frame

Frame 131

Frame 324 and 328

Frame 328 (Conditioner Rolls Only) and 331

Frame 324A and 328A

Cutting Components

General Information

Disks and Knives

Cutterbar

Conditioner

Impeller

Rolls

tm300619 - 131, 324, 324A,328, 328A and 331 Mower-Conditioners

Table of Contents

Foreword

Service Technician Response

Section 05: Safety

Group 05: Safety Information

Safety Information - Summary of References

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Service Machines Safely

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Section 10: General

Group 05: Serial Numbers

Serial Numbers - Summary of References

Serial Number Plate Description

Mower-Conditioner Serial Number—131 Only

Mower-Conditioner Serial Number—324, 324A, 328, 328A and 331

Group 10: Lubricants

Lubricants - Summary of References

Grease

Gear Case Oil

Transmission and Hydraulic Oil

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Perform Lubrication and Maintenance

Group 15: Torques for Hardware

Torques for Hardware - Summary of References

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Section 40: Electrical Repair

Group 05: Harness and Connector Repair

Harness and Connector Repair - Summary of References

Essential or Recommended Tools

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

TYCO-AMP Super Seal Connectors

Section 50: Power Train

Group 05: Transmission Malfunctions

Transmission Malfunctions - Summary of References

End Yokes

Inboard Yokes

Profile Tubes

Telescoping Hook-Up Guards

Group 10: Transmission Repair

Transmission Repair - Summary of References

Repair Transmission

Repair Slip Clutch

Group 15: Central Gearbox (131)

Central Gearbox (131) - Summary of References

Specifications

Exploded View Central Gearbox

Group 16: Central Gearbox (324, 324A, 328, 328A and 331)

Central Gearbox (324, 324A, 328, 328A and 331) - Summary of References

Specifications

Exploded View Central Gearbox

Group 20: Cutterbar Gearbox

Cutterbar Gearbox - Summary of References

Specifications

Exploded View Cutterbar Gearbox

Adjust Cutterbar Gearbox Drive System

Section 70: Hydraulic Repair

Group 05: General Information

General Information - Summary of References

General Repair Information

Service Accumulator Systems Safely

Group 10: Hydraulic 131

Hydraulic 131 - Summary of References

Specifications

Replace Hydro-Pneumatic Accumulator

Group 15: Hydraulic 324 and 328 (Impeller)

Hydraulic 324 and 328 (Impeller) - Summary of References

Specifications

Replace Hydro-Pneumatic Accumulator

Adjust Transport/Working Position Hydraulic Cylinder (Without Adjustable Compensating Cylinder)

Adjust Transport/Working Position Hydraulic Cylinder (with Adjustable Compensating Cylinder)

Group 20: Hydraulic 328 (Conditioner Rolls Only) and 331

Hydraulic 328 (Conditioner Rolls Only) and 331 - Summary of References

Specifications

Replace Hydro-Pneumatic Accumulator (Ground Pressure)

Replace Hydro-Pneumatic Accumulator (Mowing Unit Dumping Pressure—331 Only)

Adjust Transport/Working Position Hydraulic Cylinder (Without Adjustable Compensating Cylinder)

Adjust Transport/Working Position Hydraulic Cylinder (with Adjustable Compensating Cylinder)

Group 25: Hydraulic 324A and 328A

Hydraulic 324A and 328A - Summary of References

Specifications

Replace Hydro-Pneumatic Accumulator

Cylinder-Pump Pressure Reinitialization

Section 80: Frame

Group 05: Frame 131

Frame 131 - Summary of References

Specifications

Check Mower-Conditionner Safety Spacer

Adjust Transport Lock

Group 10: Frame 324 and 328

Frame 324 and 328 - Summary of References

Adjust Transport Stop

Group 15: Frame 328 (Conditioner Rolls Only) and 331

Frame 328 (Conditioner Rolls Only) and 331 - Summary of References

Adjust Transport Stop

Group 20: Frame 324A and 328A

Frame 324A and 328A - Summary of References

Adjust Transport Stop

Section 100: Cutting Components

Group 05: General Information

General Information - Summary of References

Specifications

Direction of Disk Rotation

Check Quick Change Knife Retainer Wear—22 X 24 mm (0.85 X 0.95 in.) Knife Retainer Hole

Check Quick Change Knife Retainer Wear—13 X 16 mm (0.5 X 0.65 in.) Knife Retainer Hole

Group 10: Disks and Knives

Disks and Knives - Summary of References

Specifications

Compatibility of Quick Change Knife Bolts and Retainers

Compatibility of Knives and Knife Bolts

Remove/Install Disks—Machine Without Quick Change Knives

Remove/Install Disks—Machine With Quick Change Knives

Group 15: Cutterbar

Cutterbar - Summary of References

Specifications

Other Material

Remove/Install Cutterbar

Disassemble and Inspect Cutterbar

Replace Quill and Pinion Gear Assembly

Repair Drive Gear

Repair Intermediate Gear

Assemble Cutterbar

Section 110: Conditioner

Group 05: Impeller

Impeller - Summary of References

Remove/Install Impeller

Group 10: Rolls

Rolls - Summary of References

Specifications

Other Material

Adjust Roll Spacing and Parallelism (Up to SN 283699)

Adjust Roll Spacing and Parallelism (From SN 283700)

John Deere Mower-Conditioners 131, 324, 324A, 328, 328A, 331 All Inclusive Technical Manual (TM300619)