John Deere 470GLC Excavator Operator's Manual OMT293261 OMT377205x19 OMT385302x19 PDF - MJODOM470GLC.zip

The complete operator's handbook covering the John Deere 470GLC Excavator.

OMT293261 - Operator's Manual for the John Deere 470GLC Excavator (PDF format)

OMT293263 - John Deere Excavatrice 470GLC (French).pdf

OMT377205x19 - John Deere 470GLC Excavator Operator's Manual.pdf

OMT377205x63 - John Deere Excavadora 470GLC (Spanish).pdf

OMT377205x28 - John Deere Excavatrice 470GLC (French).pdf

OMT385302x19 - John Deere 470GLC Excavator Operator's Manual.pdf

OMT385302x63 - John Deere Excavadora 470GLC (Spanish).pdf

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PRODUCT DETAILS:

Total Pages: 1,332 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

omt293261 - John Deere 470GLC Excavator Operator&'s Manual

TABLE OF CONTENTS....2

Section 1-1: Safety—Safety and Operator Conveniences....27

Safety and Operator Convenience Features....28

Section 1-2: Safety—General Precautions....29

Recognize Safety Information....30

Follow Safety Instructions....31

Operate Only If Qualified....32

Wear Protective Equipment....33

Avoid Unauthorized Machine Modifications....34

Add Cab Guarding for Special Uses....35

Inspect Machine....36

Stay Clear of Moving Parts....37

Avoid High-Pressure Fluids....445

Avoid High-Pressure Oils....39

Work In Ventilated Area....40

Avoid Static Electricity Risk When Refueling....41

Prevent Fires....43

In Case of Machine Fire....44

Prevent Battery Explosions....45

Handle Chemical Products Safely....46

Handle Starting Fluid Safely....47

Decommissioning — Proper Recycling and Disposal of Fluids and Components....48

Exhaust Filter Ash Handling and Disposal....49

Prepare for Emergencies....50

Clean Debris from Machine....51

Section 1-3: Safety—Operating Precautions....52

Use Steps and Handholds Correctly....53

Start Only From Operator&'s Seat....54

Use and Maintain Seat Belt....55

Prevent Unintended Machine Movement....56

Avoid Work Site Hazards....57

Keep Riders Off Machine....59

Avoid Backover Accidents....60

Inspect and Maintain ROPS....61

Travel Safely....62

Prevent Acid Burns....63

Avoid Machine Tip Over....65

Use Special Care When Lifting Objects....67

Add and Operate Attachments Safely....68

Section 1-4: Safety—Maintenance Precautions....69

Park and Prepare for Service Safely....70

Service Cooling System Safely....71

Remove Paint Before Welding or Heating....72

Make Welding Repairs Safely....73

Drive Metal Pins Safely....74

Clean Exhaust Filter Safely....75

Section 1-5: Safety—Safety Signs....79

Safety Signs....79

Hydraulic Coupler Safety Signs—If Equipped....80

Section 2-1: Operation—Operator&'s Station....81

Pedals, Levers, and Panels....82

Switch Panel....84

Switch Panel Functions....85

Rear Left Panel....88

Horn....89

Power Boost Button....90

Pilot Shutoff Lever....91

Engine Stop Switch....92

Left Console....93

Travel Alarm and Travel Alarm Cancel Switch....94

Seat Heater Switch....95

Boom Mode Switch....96

Reversing Fan Switch....97

Counterweight Removal or Install Switch—If Equipped....99

Rear Light Switch—If Equipped....101

Right Console....102

Exhaust Filter Parked Cleaning Switch....103

Right Enable Switch—If Equipped....105

Cab Heater and Air Conditioner....106

Selecting Display Between Celsius and Fahrenheit....109

Operating the AM/FM Radio....110

Fire Extinguisher Mounting Location....112

Secondary Exit Tool....113

Cab Dome Light Switch....114

Opening Upper Front (Secondary Exit) Window....115

Removing and Storing the Lower Front Window....117

Opening Cab Door Window....119

Opening and Closing the Polycarbonate Type Roof Exit Cover....120

Adjusting the Mechanical Suspension Seat....121

Adjusting the Air Suspension Seat—If Equipped....123

Adjusting Pilot Control Lever Console Height....125

Section 2-2: Operation—Monitor Operation....126

Monitor....127

Monitor Functions....129

Monitor Start-Up....132

Main Menu....134

Main Menu—Alarm List....136

Main Menu—Air Conditioner....143

Main Menu—Radio....146

Main Menu—Work Mode....149

Main Menu—Setting Menu....151

Main Menu—Setting Menu—Date and Time....153

Main Menu—Setting Menu—Attachment Name Input....155

Main Menu—Setting Menu—Auto-Shutdown....156

Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....157

Main Menu—Setting Menu—Sub Meter Selection....159

Main Menu—Setting Menu—Rear View Camera Monitor....161

Main Menu—Setting Menu—Display Item Selection....163

Main Menu—Setting Menu—Brightness Adjustment....165

Main Menu—Setting Menu—Language....166

Main Menu—Setting Menu—Unit Selection....167

Main Menu—Setting Menu—Main Menu Sequence Change....169

Main Menu—Information Menu....170

Main Menu—Information Menu—Operation....172

Main Menu—Information Menu—Maintenance....174

Main Menu—Information Menu—Troubleshooting....176

Main Menu—Information Menu—Monitoring....177

Section 2-3: Operation—Operating the Machine....178

Before Starting Work....179

Operator&'s Daily Machine Check Before Starting....180

Starting Engine....532

Cold Weather Start Aid....183

Cold Weather Warmup....184

Travel Pedals and Levers....186

Exhaust Filter....188

Exhaust Filter Parked Cleaning....191

Control Lever Pattern Operation....194

Control Lever Pattern Conversion....196

Operating in Water and Mud....198

Driving Up a Steep or Slippery Slope....199

Lifting....200

Towing Machine....201

Lower Boom With Engine Stopped....202

Parking the Machine....204

Lifting the Machine....206

Counterweight Removal With Hydraulic Removal Option—If Equipped....207

Counterweight Installation With Hydraulic Removal Option—If Equipped....218

Locking the Hydraulic Coupler to the Attachment—If Equipped....229

Unlocking the Hydraulic Coupler From the Attachment—If Equipped....232

Section 3-1: Maintenance—Machine....234

Required Emission-Related Information....235

Diesel Fuel....236

Diesel Fuel Specifications....238

Lubricity of Diesel Fuel....239

Handling and Storing Diesel Fuel....240

Biodiesel Fuel....241

Testing Diesel Fuel....242

Supplemental Diesel Fuel Additives....243

Fuel Filters....244

Minimizing the Effect of Cold Weather on Diesel Engines....245

Alternative and Synthetic Lubricants....247

Mixing of Lubricants....248

Lubricant Storage....249

Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....250

Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....252

Oil Filters....254

Hydraulic Oil....255

Swing Gear Case and Travel Gear Case Oils....257

Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....258

Diesel Engine Coolant (engine without wet sleeve cylinder liners)....260

Water Quality for Mixing with Coolant Concentrate....262

Drain Intervals for Diesel Engine Coolant....263

John Deere COOL-GARD™ II Coolant Extender....264

Supplemental Coolant Additives....265

Operating in Warm Temperature Climates....266

Testing Coolant Freeze Point....267

Disposing of Coolant....269

Section 3-2: Maintenance—Periodic Maintenance....270

Service Machine at Specified Intervals....271

Check the Hour Meter Regularly....272

Prepare Machine for Maintenance....273

Open Engine Cover for Service....275

Open Access Doors for Service....276

Fuel Tank....277

Hydraulic Breaker and Crusher Attachments....278

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....279

Service Intervals....280

Required Parts....282

Section 3-3: Maintenance—As Required....284

Drain Fuel Tank Sump....285

Remove and Clean Fuel Tank Inlet Screen....287

Clean Radiator Air Inlet Screen....288

Check and Adjust V-Belts....291

Clean Rear Camera Lens....294

Check and Clean Air Cleaner Dust Unloader Valve....295

Drain Primary Fuel Filter and Water Separators....296

Drain Final Fuel Filter and Water Separators....297

Check Windshield Washer Fluid Level....298

Check and Adjust Track Sag....299

Check Coolant....348

Section 3-4: Maintenance—Every 10 Hours or Daily....304

Check Coolant Level in Recovery Tank....305

Check Engine Oil Level....308

Check Hydraulic Oil Level....311

Lubricate Working Tool Pivots and Links....469

Lubricate Hydraulic Coupler—If Equipped....314

Section 3-5: Maintenance—Every 50 Hours....315

Lubricate Front End Pin Joints....316

Section 3-6: Maintenance—Every 100 Hours....319

Inspect and Re-Torque Track Hardware....320

Section 3-7: Maintenance—Every 250 Hours....322

Check Battery Electrolyte Level and Terminals....323

Check Swing Gear Case Oil Level....327

Check Travel Gear Case Oil Level....328

Drain Hydraulic Tank Sump....329

Take Engine Oil Sample....331

Section 3-8: Maintenance—Every 500 Hours....332

Lubricate Swing Bearing Gear....333

Drain and Refill Engine Oil and Replace Filters....334

Check Air Intake Hoses....336

Replace Primary Fuel Filter and Water Separators....337

Replace Final Fuel Filter and Water Separators....339

Lubricate Swing Bearing....341

Clean Cab Fresh Air and Cab Recirculating Air Filters....342

Take Fluid Samples....344

Section 3-9: Maintenance—Every 1000 Hours....345

Drain and Refill Swing Gear Case Oil....346

Check Coolant....348

Replace Air Conditioner V-Belt....349

Adjust Engine Valve Lash....351

Replace Air Cleaner Elements....352

Replace Pilot System Oil Filter....354

Replace Hydraulic Tank Cap Breather Element....356

Replace Hydraulic Tank Oil Filter....358

Replace Pump Case Drain Filter....361

Section 3-10: Maintenance—Every 2000 Hours....363

Drain and Refill Travel Gear Case Oil....364

Section 3-11: Maintenance—Every 4000 Hours....366

Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....367

Drain Cooling System....371

Cooling System Fill and Deaeration Procedure....374

Section 3-12: Maintenance—Every 4500 Hours....376

Service Exhaust Filter....377

Section 4-1: Miscellaneous—Machine....378

Bleed Fuel System....379

Bleed Air From Hydraulic System....539

Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....383

Do Not Service Control Valves, Cylinders, Pumps, or Motors....384

Precautions for Alternator and Regulator....385

Using Booster Batteries—24-Volt System....386

Handling, Checking, and Servicing Batteries Carefully....387

Using Battery Charger....390

Replacing Batteries....392

Welding on Machine....393

Keep Electronic Control Unit Connectors Clean....394

Clean the Machine Regularly....395

Adding 12-Volt Accessories....396

JDLink™ Machine Monitoring System (MMS)—If Equipped....397

Replacing Fuses....398

Replacing Bucket Teeth....402

Replacing Bucket Tooth Tip—Heavy-Duty Bucket....404

Replacing Bucket Teeth—TK Series....406

Bucket Remove and Install....407

Track Sag General Information....416

Check Track Shoe Hardware....417

Hardware Torque Specifications....418

Unified Inch Bolt and Screw Torque Values....419

Metric Bolt and Screw Torque Values....421

Section 4-2: Miscellaneous—Transporting....423

Transporting the Machine by Trailer....424

Types of Packings for Transportation....427

Packing Dimensions and Weights for Transportation....428

Retracting or Extending the Side Frame....470

Retracting the Side Frame....434

Extending the Side Frame....470

Section 4-3: Miscellaneous—Machine Assembly....441

Precautions for Assembling....442

Precautions for Lifting Work....443

Precautions for Operating Machine....444

Avoid High-Pressure Fluids....445

Installation Sequence....446

Installing Boom Cylinders....447

Installing Boom....452

Connecting Hoses Between Boom and Machine....455

Connecting Boom Cylinder Rod....458

Installing Arm....460

Connecting Arm Cylinder Rod....462

Connecting Bucket Cylinder Hoses....465

Installing Bucket....467

Lubricate Working Tool Pivots and Links....469

Extending the Side Frame....470

Checking Hydraulic Oil Level....471

Installing Counterweight (With Hydraulic Removal Option)....472

Installing Counterweight (Without Hydraulic Removal Option)....473

Section 4-4: Miscellaneous—Operational Checkout....476

Operational Checkout....476

Section 4-5: Miscellaneous—Troubleshooting....530

Troubleshooting Procedure....531

Engine....532

Electrical System....536

Hydraulic System....539

Hydraulic Counterweight....541

Section 4-6: Miscellaneous—Storage....542

Prepare Machine for Storage....543

Monthly Storage Procedure....545

Section 4-7: Miscellaneous—Machine Numbers....547