Caterpillar 272D 272D2 297D2 299D 299D2 Loaders Workshop Repair Service Manual PDF - MCAT272D299DOPES.zip
Caterpillar Loaders 272D/272D2/297D2/299D/299D2 Repair & Service Manual
The full factory-issued service guide, complete with Electrical Wiring Diagrams, covering Caterpillar Loaders 272D, 272D2, 297D2, 299D, and 299D2 models. It contains every piece of workshop data needed to service, troubleshoot, fix, and rebuild these machines the way trained technicians do.
Caterpillar Loaders 272D, 272D2, 297D2, 299D, 299D2 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,283
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
UENR2328 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 297D, 297D XHP Multi Terrain Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)...4
Air Cleaner - Remove and Install...5
Alternator - Remove and Install...8
Battery and Battery Cable - Separate and Connect...13
Cab - Tilt...15
Diesel Particulate Filter - Remove and Install...19
Electric Starting Motor - Remove and Install...27
Electronic Control Module (Engine) - Remove and Install...33
Engine - Install ...39
Engine - Remove ...50
Engine Enclosure - Remove and Install...60
Expansion Tank (Coolant) - Remove and Install...63
Fuel Filter and Water Separator - Remove and Install...64
Gear Motor (Hydraulic Fan) - Assemble...67
Gear Motor (Hydraulic Fan) - Disassemble...70
Gear Motor and Fan - Remove and Install...73
Pressure Sensor (Mass Air Flow) - Remove and Install...76
Pump Drive Coupling - Remove and Install ...83
Radiator and Hydraulic Oil Cooler - Remove and Install ...85
System Pressure - Release...91
Turbocharger - Remove and Install ...93
Water Pump - Remove and Install...96
Water Temperature Regulator - Remove and Install...101
UENR2329 - Specifications (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)...104
Axle...106
Control Manifold (Auxiliary) - High Flow...112
Control Manifold (Auxiliary)...114
Control Manifold (Motor, 2-Speed)...116
Control Manifold (Pilot Shutoff)...118
Control Valve (Work Tool) - High Flow...120
Control Valve (Work Tool) - Standard Flow...123
Electrohydraulic Control (Joystick) - Left Hand...126
Electrohydraulic Control (Joystick) - Right Hand...129
Engine Enclosure...132
Front Idler...134
Fuel Tank and Mounting...136
Gas Spring Group (Cab)...139
Gear Motor (Fan, Demand)...141
Gear Pump...143
Hydraulic Accumulator (Pilot Oil)...145
Hydraulic Oil Filter...152
Hydraulic Tank...154
Hydrostatic Motor and Mounting...157
Hydrostatic Pump and Mounting...159
Idler Wheel...163
Lift Arm Cylinder and Mounting...165
Lift Cylinder...168
Machine Frame and Mounting...170
Piston Motor (Hydrostatic) - 2-speed LH Motor...176
Piston Motor (Hydrostatic) - 2-speed RH Motor...179
Piston Motor (Hydrostatic)...182
Piston Pump (Hydrostatic)...188
Piston Pump (Work Tool) - High Flow...196
Quick Coupler...198
ROPS Mounting...203
Radiator and Hydraulic Oil Cooler (Fan)...205
Radiator and Oil Cooler Mounting...208
Ride Control Accumulator...211
Ride Control Manifold...213
Sprocket...215
Tandem Drive...217
Tilt Cylinder...219
Tire and Rim...222
Track Adjuster and Recoil...228
Track Idler...230
Track Roller Frame Mounting...234
Track Roller...236
Undercarriage Axle and Mounting...238
Undercarriage...240
UENR2330 - Systems Operation (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...242
Axle (Rear) - Remove and Install...243
Control Valve (Work Tool) - High Flow XPS and XHP...252
Control Valve (Work Tool) - Standard Flow...304
Electrohydraulic System...327
Engine Speed Control...328
Gear Pump - Charge Oil...332
General Information - High Flow XPS and XHP...334
General Information - Standard Flow...344
Hydrostatic System...353
Piston Motor (Hydrostatic)...367
Piston Pump (Hydrostatic)...381
Piston Pump - High Flow XPS or XHP) (If Equipped...388
Ride Control System - If Equipped...395
Tandem Drive and Axle...401
Undercarriage...416
Work Tool Hydraulic System...428
UENR2330 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...480
Accumulator (Pilot) - Test and Charge...481
Accumulator (Ride Control) - Test and Charge...494
Gear Motor (Fan) - Test...495
High Flow Hydraulic System - Test and Adjust - If Equipped...499
Hydraulic Oil Contamination - Test...512
Hydraulic Oil Temperature - Check...515
Hydraulic System Troubleshooting...517
Hydrostatic System - Flush and Fill...526
Hydrostatic System - Test and Adjust...544
Hydrostatic System Troubleshooting...567
Line Relief Valve - Test and Adjust...574
Machine Preparation...584
Main Relief Valve - Test and Adjust...586
Operational Checks...592
Pilot System Pressure - Test...632
Pump Flow - Test...637
System Pressure - Release...648
Visual Inspection...654
Worksheets - Troubleshoot...657
UENR2332 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Power Train)...664
Axle (Front) - Remove and Install...666
Axle (Rear) - Remove and Install...668
Axle - Assemble...670
Axle - Disassemble...674
Axle - Remove and Install...679
Chain (Drive) Tension - Adjust...683
Idler - Assemble...689
Idler - Disassemble...695
Idler - Remove and Install - Double Flange...700
Idler - Remove and Install - Single Flange...703
Idler - Remove and Install - Triple Flange...705
Piston Motor (Hydrostatic) - Assemble - CTL...709
Piston Motor (Hydrostatic) - Assemble - Final Drive Bench Method...725
Piston Motor (Hydrostatic) - Assemble - Single Speed SSL...741
Piston Motor (Hydrostatic) - Assemble - Two Speed SSL...748
Piston Motor (Hydrostatic) - Disassemble - CTL...757
Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method...773
Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL...789
Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL...796
Piston Motor (Hydrostatic) - Remove and Install - CTL...805
Piston Motor (Hydrostatic) - Remove and Install - SSL...808
Piston Pump (Hydrostatic) - Assemble...815
Piston Pump (Hydrostatic) - Disassemble...826
Piston Pump (Hydrostatic) - Remove and Install...836
Recoil Spring - Assemble...842
Recoil Spring - Disassemble...846
Recoil Spring and Track Adjuster - Install...850
Recoil Spring and Track Adjuster - Remove...852
Sprocket - Remove and Install...854
System Pressure - Release...856
Tire and Rim - Remove and Install...858
Track - Remove and Install...862
Track Roller - Remove and Install...866
Undercarriage - Remove and Install...875
UENR2333 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...878
Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install...880
Air Conditioner and Heater - Remove and Install...883
Blower Motor - Remove and Install...887
Cab - Install...889
Cab - Remove...894
Cab - Tilt...899
Control Valve (Work Tool) - Assemble - High Flow...903
Control Valve (Work Tool) - Assemble - Standard Flow...916
Control Valve (Work Tool) - Disassemble - High Flow...923
Control Valve (Work Tool) - Disassemble - Standard Flow...937
Control Valve (Work Tool) - Remove and Install - High Flow...951
Control Valve (Work Tool) - Remove and Install - Standard Flow...956
Coupler Cylinder - Remove and Install...960
Electrohydraulic Control (Joystick) - Install...965
Electrohydraulic Control (Joystick) - Remove...967
Fuel Tank - Remove and Install...969
Gas Spring - Remove and Install - Extended Reach...972
Gear Pump (Charge) - Assemble...980
Gear Pump (Charge) - Disassemble - Standard Flow...987
Gear Pump (Charge) - Remove and Install - Standard Flow...994
Hydraulic Accumulator (Pilot Oil) - Remove and Install...996
Hydraulic Oil Filter Base - Remove and Install...998
Hydraulic Tank - Remove and Install ...1004
Lift Arms - Install...1008
Lift Arms - Remove...1018
Lift Cylinder - Remove and Install ...1029
Piston Pump (High Flow) - Remove and Install - High Flow...1037
Piston Pump - Assemble - High Flow...1040
Piston Pump - Disassemble - High Flow...1051
Quick Coupler - Remove and Install...1062
Refrigerant Accumulator - Remove and Install...1064
Refrigerant Compressor - Remove and Install...1066
Refrigerant Condenser and Mounting - Remove and Install...1069
Ride Control Valve - Remove and Install...1072
Seat - Remove and Install...1076
System Pressure - Release...1079
Tilt Cylinder - Remove and Install...1081
Window Wiper Motor - Remove and Install...1086
UENR2334 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Hydraulic System)...1093
Main...1094
UENR2335 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Electrical System)...1098
Collage...1099
Main...1131
Feature...1131
Cover Page...1132
Information...0
Component Location...0
Volume 1 of 2 - Engine And Chassis Wiring...1133
Volume 2 of 2 - Cab Wiring...1134
Connector Location...0
Volume 1 of 2 - Engine And Chassis Wiring...1135
Volume 2 of 2 - Cab Wiring...1136
CID/MID/FMI...0
Volume 2 of 2 - Cab Wiring...1137
Specifications and Related Manuals...0
Volume 1 of 2 - Engine And Chassis Wiring...1138
Volume 2 of 2 - Cab Wiring...1139
Standard Electrical...1140
Schematics...0
Volume 1 of 2 - Engine And Chassis Wiring...1141
Volume 2 of 2 - Cab Wiring...1142
Machine Views...0
Volume 1 of 2 - Engine And Chassis Wiring...0
Engine...1143
Front View...1144
Implement View...1145
Rear View...1146
Volume 2 of 2 - Cab Wiring...0
Consoles...1147
Front View...1148
Fuse Panel...1149
Rear View...1150
UENR2479 - Systems Operation (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1151
Data Link...1152
Electrical Input Components...1153
Electrical Output Components...1171
Electronic Control Module...1182
Features...1184
General Information...1190
UENR2479 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1196
Calibration...1197
Electrical Connector - Inspect...1202
Electronic Control Module (ECM) - Configure...1208
Electronic Control Module (ECM) - Flash Program...1211
Electronic Control Module (ECM) - Replace...1212
System Schematic...1217
Wiring Harness (Open Circuit) - Test...1220
Wiring Harness (Short Circuit) - Test...1222
UENR2479 - Troubleshooting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1225
Connector Locations...1230
Diagnostic Capabilities...1233
Diagnostic Code List...1236
Emerging Symptom Information...1248
Event Code List...1249
General Information...1259
MID 039 - CID 0041 - FMI 03...1261
MID 039 - CID 0041 - FMI 04...1266
MID 039 - CID 0070 - FMI 03...1271
MID 039 - CID 0070 - FMI 04...1275
MID 039 - CID 0091 - FMI 03...1278
MID 039 - CID 0091 - FMI 04...1283
MID 039 - CID 0091 - FMI 08...1287
MID 039 - CID 0091 - FMI 13...1291
MID 039 - CID 0096 - FMI 03...1293
MID 039 - CID 0096 - FMI 04...1296
MID 039 - CID 0354 - FMI 03...1300
MID 039 - CID 0354 - FMI 05...1304
MID 039 - CID 0354 - FMI 06...1309
MID 039 - CID 0354 - FMI 13...1313
MID 039 - CID 0355 - FMI 03...1315
MID 039 - CID 0355 - FMI 05...1319
MID 039 - CID 0355 - FMI 06...1324
MID 039 - CID 0355 - FMI 13...1328
MID 039 - CID 0356 - FMI 03...1330
MID 039 - CID 0356 - FMI 05...1334
MID 039 - CID 0356 - FMI 06...1339
MID 039 - CID 0356 - FMI 13...1343
MID 039 - CID 0357 - FMI 03...1345
MID 039 - CID 0357 - FMI 05...1349
MID 039 - CID 0357 - FMI 06...1354
MID 039 - CID 0357 - FMI 13...1358
MID 039 - CID 0358 - FMI 03...1360
MID 039 - CID 0358 - FMI 05...1364
MID 039 - CID 0358 - FMI 06...1369
MID 039 - CID 0364 - FMI 03...1373
MID 039 - CID 0364 - FMI 04...1379
MID 039 - CID 0364 - FMI 08...1384
MID 039 - CID 0367 - FMI 03...1389
MID 039 - CID 0367 - FMI 04...1395
MID 039 - CID 0490 - FMI 03...1398
MID 039 - CID 0490 - FMI 04...1403
MID 039 - CID 0598 - FMI 03...1408
MID 039 - CID 0598 - FMI 05...1412
MID 039 - CID 0598 - FMI 06...1417
MID 039 - CID 0600 - FMI 03...1421
MID 039 - CID 0600 - FMI 04...1425
MID 039 - CID 0681 - FMI 03...1429
MID 039 - CID 0681 - FMI 05...1433
MID 039 - CID 0681 - FMI 06...1438
MID 039 - CID 1007 - FMI 02...1442
MID 039 - CID 1007 - FMI 03...1449
MID 039 - CID 1007 - FMI 04...1454
MID 039 - CID 1076 - FMI 03...1459
MID 039 - CID 1076 - FMI 05...1463