John Deere 6810, 6910, 6910S Tractor Repair Service Manual TM4566 PDF - MJODTM4566.zip
John Deere 6810, 6910, 6910S Tractor Workshop Repair & Service Guide (TM4566)
tm4566 - Technical Service and Repair Manual for the 6810, 6910 and 6910s tractors - Repair.pdf
Complete Repair Service Technical Manual for John Deere Tractors 6810, 6910, 6910S, with all the shop information to maintain, repair, service like professional mechanics.
John Deere Tractors 6810, 6910, and 6910S workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,997 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
SAFETY
Safety Measures
GENERAL INFORMATION
Specifications
Tune-Up
Predelivery Inspection
ENGINE
Engine Removal and Installation
FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
ELECTRICAL SYSTEM
Connectors
Wiring Harnesses
Charging Circuit
Starter Motor Circuit
Fuses, Relays and Switches
Monitoring Systems
Electrical Components
POWER SHIFT TRANSMISSION
Removing and Installing the Power Shift Transmission
Shift Controls
Power Shift Transmission
Reduction Gearbox
AUTOPOWR TRANSMISSION
Removing and Installing the AutoPowr Transmission
Transmission Shift Controls
Input Housing
Output Housing
Assembling the Differential Drive Shaft
POWRQUAD, POWRQUAD PLUS AND AUTOQUAD TRANSMISSIONS
Removal and Installation of Transmission Components
Transmission Shift Controls
PowrQuad Module
Creeper Transmission
Range Transmission
DRIVE SYSTEMS
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front PTO
Front Implement Drive
STEERING AND BRAKES
Hydrostatic Steering
Brake Valve (Power Fill Brakes)
Brake Valve (with MFWD and Disk Brake)
Rear Brakes
Handbrake
Hydraulic Trailer Brake
Air Brakes
HYDRAULIC SYSTEM
Controls
Hydraulic Pump and Charge Oil Pump
Valves
Rockshaft and Rockshaft Cylinder (up to Tractor Serial No. 260141)
Rockshaft and Rockshaft Cylinder (from Tractor Serial No. 260142)
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
MISCELLANEOUS
Removal and Installation of Components
Main Frame
Front and Rear Wheels
Trailer Hitch and Swinging Drawbar
Triple Link Suspension (TLS) of FWD Axle
Pick-Up Hitch
OPERATOR'S CAB
Tilting, Removing and Installing the Operator's Cab
Controls and Instruments
Electonic Hitch Control Components
Air Conditioning System
Heating System
Operator's Cab
Seats
Components for Radio Installation
SPECIAL TOOLS (DEALER-FABRICATED)
tm4566 - 6810, 6910 and 6910s tractors
Table of Contents
Foreword
Section 05: SAFETY
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: GENERAL INFORMATION
Group 05: Specifications
Engine
Cooling System
Injection pump (Lucas)
Injection pump (Bosch VP44)
Air Intake System
Electrical System
Hydrostatic Steering System
Clutch
AutoPowr transmission
PowrQuad and PowrQuad Plus transmissions
AutoQuad and AutoQuad II transmissions
Power Shift Transmission
Creeper Transmission*
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front Wheel Drive
FWD Axle with TLS
Hydraulic Brakes
Handbrake
Parking Lock
Hydraulic System with Axial Piston Pump
Rockshaft
Front Hitch
Ground Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Torques for Inch Fittings Used in the Hydraulic System
Torques for Metric Fittings Used in the Hydraulic System
Installing Oil Hoses
Product Identification Number
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Remove and clean the primary air cleaner element
Checking the Air Cleaner Safety Element
Check dust unloading valve and dust trap If equipped
Check air intake system connections for leaks
Check crankcase vent hose for clogging
Clean radiator grille screen
Clean the radiator and oil cooler (or condenser)
Check caps on expansion tank
Check the radiator for leaks
Check engine thermostat
Check operation of fuel transfer pump
Checking the fuel filter
Bleeding the fuel system
Checking the fuel filter (with Bosch VP44 injection pump)
Bleeding the fuel system (with Bosch VP44 injection pump)
Clean the water trap
Run the engine until it is warm, and check engine speeds
Check setting of fuel injection pump
Check setting of speed control linkage
Cleaning the Battery, Cables and Battery Box with a Clean Cloth
Neutral Start Circuit
Check operation of starting motor
Check operation of lighting system
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: ENGINE
Group 00: Engine Removal and Installation
Special Tools
Specifications
Removing the Engine
Installing the Engine
Preparations for Replacing the Engine Mountings
Replacing Front Engine Mountings
Replacing Rear Engine Mountings
Section 30: FUEL, AIR INTAKE, COOLING AND EXHAUST SYSTEMS
Group 05: Speed Control Linkage
General Information
Specifications
Adjust Hand Throttle Lever and Accelerator Pedal
Adjusting Speed Control Linkage
Hand Throttle Lever-Exploded View
Accelerator Pedal-Exploded View
Accelerator Pedal, With Electronic Speed Control (“Cruise Control”)
Adjusting the Ball Joints
Installing the Ball Joint
Changing the Foot Throttle Potentiometer
Replacing the Accelerator Pedal Assembly (AutoPowr)
Removing the Foot Throttle Potentiometer
Removing the Hand Throttle Potentiometer
Group 10: Fuel System
General Information
Removing the Fuel Tank
Installing the Fuel Tank
Replacing the Fuel Level Sending Unit
Changing the Fuel Transfer Pump
Changing the Fuel Transfer Pump (with Bosch VP44 Injection Pump)
Changing Fuel Filter
Bleeding the Fuel System
Bleeding Air from the Fuel System (with Bosch VP44 Injection Pump)
Installing Check Valve in Fuel System
Group 15: Air Intake System
General Information
Air Cleaner-Exploded View
Air Intake System
Group 20: Cooling System
General Information
Specifications
Removing the Radiator
Changing the Fan or the Viscous Fan Drive
Installing Radiator
Oil Cooler for Front PTO
Installing Oil Hoses
Relieve Drive Belt Tension
Replacing Drive Belt
Replacing the Drive Belt Tensioner
Repairing the Fan Console
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Group 30: Exhaust System
General Information
Specifications
Exhaust to Top Left-Install Muffler
Installing the Muffler Pipe
Installing the Exhaust Pipe
Exhaust to Top Right - Installing the Muffler
Installing the Exhaust Pipe and Muffler Pipe
Section 40: ELECTRICAL SYSTEM
Group 05: Connectors
Special or Essential Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Stripping wire ends
Installing a terminal
WEATHER PACK connector
METRI PACK connector with terminal lock at the rear
METRI PACK connector with terminal lock at the front
METRI PACK connector
Connectors for electronic control units
Connector for injection pump
Connector at CAN bus terminating resistor
CRIMP SNAP IN connectors
Connectors