John Deere 3028EN 3036E 3036EN Compact Utility Tractor Workshop Repair Service Manual TM902119 PDF - MJODTM902119.zip
John Deere Compact Utility Tractors 3028EN, 3036E, 3036EN Service Repair Technical Manual (TM902119)
TM902119 — Official John Deere technical service manual covering the 3028EN, 3036E, and 3036EN Compact Utility Tractors (diagnosis, operation, testing, and repair). PDF format.
All Inclusive Technical Manual with Electrical Wiring Diagrams for John Deere 3028EN, 3036E, 3036EN Compact Utility Tractors (July 2015, 1PY, Asia), with all the shop information to maintain, diagnostic, repair, rebuild like professional mechanics.
John Deere Compact Utility Tractors Models 3028EN, 3036E, 3036EN workshop Diagnostic and Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,521 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety
Specifications and Information
General Specifications
Fuel and Lubricants
Serial Number Locations
Engine
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Special Tools and Other Materials
Electrical System
General Information and Specification
Electrical System Component
Theory Of Operation
Diagnosis, Tests and Adjustments
Electrical Repair
Electrical Schematics
Electrical Components and Connectors
Power Train-SyncReverser™
General References
Specifications
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Repair
Power Train-Final Drives
Specifications
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Repair
Hydraulic System
Specification
Hydraulic System Components
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic Schematics
Hydraulic Repair
Steering System
Specifications
Steering System Component
Theory of Operation
Diagnosis, Tests and Adjustments
Repair
Brake System
Specifications
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Repair
Miscellaneous
Specifications
Front Axle Repair
Wheels Repair
Cowl
3-Point Hitch
Operational Checkout Procedures
Operational Checkout Procedures
Operator Station
Seat and Support
Operator Platform
Fenders
Hood
Roll-Gard™
Special Tools
Dealer Fabricated Tools
tm902119 - 3036E, 3028EN and 3036EN Tractor (Worldwide Edition)
Table of Contents
Foreword
Section 10: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Handle Starting Fluid Safely
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Keep ROPS Installed Properly
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Instructional Seat
Use Safety Lights and Devices
Transport Towed Equipment at Safe Speeds
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Section 20: Specifications and Information
Group 05: General Specifications
John Deere 3028EN Tractor
John Deere 3036E Tractor
John Deere 3036EN Tractor
Ground Speed at Rated Engine Speed (2800 rpm)
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values—Grade 7
Unified Inch Bolt and Screw Torque Values
Gasket Sealant Application
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Group 10: Fuel and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Multipurpose Extreme Pressure (EP) Grease
Transmission and Hydraulic Oil
Tractor Engine Coolant
Group 15: Serial Number Locations
Serial Numbers
Machine Product Identification Number
Front Axle Serial Number
Engine Serial Number
Transmission Serial Number
ROPS Certificate and Serial Number
Keep Machines Secure
Section 30: Engine
Group 05: Specifications
General Specifications
Repair Specifications
Tests and Adjustment Specifications
Operational Tests
Torque Values, Non-Standard Fasteners
Group 10: Component Location
Air Cleaner and Intake Components (For 3036E)
Air Cleaner and Intake Components (For 3028EN and 3036EN)
Fuel Supply Components (For 3036E)
Fuel Supply Components (For 3028EN and 3036EN)
Engine Throttle Components (For 3036E)
Engine Throttle Components (For 3028EN and 3036EN)
Group 15: Theory of Operation
General Engine Operation
Head Gasket Joint Construction and Operation
Fuel System Operation
Cooling System Component Location Diagram
Cooling System Operation
Air Intake System
Lubrication System Operation
Group 20: Diagnostics
Engine Troubleshooting
Engine Oil Diagnostics
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Engine Starting Problem
Engine Operation Poor
Engine Oil Pressure Low
Coolant Temperature Abnormal
Coolant in Oil or Oil in Coolant
Diagnostic Table
Check for Head Gasket Failures
Group 25: Tests and Adjustments
Check Air Intake System (For 3036E)
Check Air Intake System (For 3028EN and 3036EN)
Air Restriction Indicator Test
Check for Intake and Exhaust Restrictions
Fan/Alternator Drive Belt Adjustment
Throttle Rod Adjustment (For 3036E)
Throttle Rod Adjustment (For 3028EN and 3036EN)
Slow Idle Adjustment
Cylinder Compression Test
Valve Clearance Adjustment
Valve Lift Check
Radiator Bubble Test
Thermostat Opening Test
Radiator Pressure Cap Test
Cooling System Pressure Test
Engine Oil Pressure Test
Fuel System Leakage Test
Bleed Fuel System
Fuel Supply Pump Pressure Test
Injection Pump Timing
Fuel Injection Nozzle Test
Crankshaft End Play Check
Timing Gear Backlash Check
Camshaft End Play Check
Connecting Rod Side Play Check
Connecting Rod Bearing Clearance Check
Crankshaft Main Bearing Clearance Check
Group 30: Repair
Radiator Removal and Installation (For 3036E)
Radiator Removal and Installation (For 3028EN and 3036EN)
Thermostat Removal and Installation (For 3036E)
Thermostat Removal and Installation (For 3028EN and 3036EN)
Water Pump Removal and Installation (For 3036E)
Water Pump Removal and Installation (For 3028EN and 3036EN)
Alternator Fan Belt Removal and Installation (For 3036E)
Alternator Fan Belt Removal and Installation (For 3028EN and 3036EN)
Fuel Tank Removal and Installation (For 3036E)
Fuel Tank Removal and Installation (For 3028EN and 3036EN)
Water Separator (For 3036E)
Water Separator (For 3028EN and 3036EN)
Secondary Fuel Filter
Remove, and Install Air Cleaner Assembly
Fuel Injection Pump (For 3036E)
Fuel Injection Pump (For 3028EN and 3036EN)
Fuel Injection Nozzles
Intake Manifold
Muffler Removal and Installation (For 3036E)
Muffler Removal and Installation (For 3028EN and 3036EN)
Exhaust Manifold
Starting Motor Removal and Installation (For 3036E)
Starting Motor Removal and Installation (For 3028EN and 3036EN)
Alternator Removal and Installation (For 3036E)
Alternator Removal and Installation (For 3028EN and 3036EN)
Rocker Cover Removal and Installation
Engine Removal and Installation (For 3036E)
Engine Removal and Installation (For 3028EN and 3036EN)
Engine Repair Stand
Install Engine Adapter on Repair Stand
Install Lift Straps
Lifting Procedure
Rocker Arm Assembly
Cylinder Head and Valves Removal and Installation
Cylinder Head and Valves Disassembly and Assembly
Cylinder Head Gasket — Inspection
Valve Seats
Intake / Exhaust Valves Removal and Installation
Valve Recession
Valve Guides
Valve Guides Inspection, Removal and Installation
Valve Springs
Grind Valve Seats
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Piston and Connecting Rod
Piston Inspection
Cylinder Bore
Crankshaft Front Oil Seal Removal
Crankshaft Rear Oil Seal Replacement
Crankshaft and Main Bearings
Flywheel and Coupling
Camshaft Removal and Installation
Camshaft Followers
Gear Case Cover Removal and Installation
Timing Gear Cover
Idler Gear Inspection, Removal and Installation
Timing Gear Cover Mounting Plate
Oil Pan and Crankcase Housing Extension
Oil Pump
Group 35: Special Tools and Other Materials
Special Tools
Other Materials