Maserati 4200GT M138 Coupé Spider Quattroporte IV V Workshop Repair Service Manual PDF - MMASMISCOPES.zip

A full workshop and repair guide, complete with electrical wiring schematics, covering the Maserati 4200GT, M138, Quattroporte IV and Quattroporte V. It contains every technical detail needed to service, troubleshoot, fix, and rebuild these cars to the standard of a trained technician.

The Maserati 4200GT/M138/Quattroporte IV/Quattroporte V workshop service and repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Maserati 4200GT_M138 Workshop Manual.pdf

Maserati M138 Coupé (tipo M138) (a.k.a. 4200 GT) Workshop Manual 2001-2007.pdf

Maserati Quattroporte IV (Biturbo) V6-24v-4AC 2000-2800 Engine Workshop Manual 1994-2001 (EN-IT).pdf

Maserati Quattroporte V (M139) Workshop Manual 2006 (2003-2012 applicable).pdf

PRODUCT DETAILS:

Total Pages: 3,321 pages

File Format: PDF

Language: English / Italian

TABLE OF CONTENTS

Maserati 4200Gt_M138 Workshop Manual....2

Technical Bulletins....3

2004 Spider and Coupe Fuel Delivery Rails Campaign....5

2005 Model year updates....6

AWS Diagnosis and Repair Procedures....9

Pages....9

19 January 2007....9

Aftersales Dealer Extranet....10

Applicable Software for Engine and Transmission....12

Auxiary Belt Noise....14

Battery Diasnosis Tool....19

Blue On-Line ( BOL) Reporting....21

Pages....21

15 February, 2007 ....21

MODEL: All....21

SUBJECT: Blue On-Line (BOL) Reporting....21

CF Card on SD3....22

Cancellation of Maserati Tech Support Emails on BOL....25

Closing down Campaigns....28

Digital Camera- Boroescope Kit....29

Drive Cycle Procedure for Setting Readines Codes....31

Duoselect Diagnostic Cable Kit....33

Engine and Transmission Control Unit Reprogramming....35

Goodwill Payments....37

Pages....37

18 April 2007....37

SUBJECT: Goodwill Payments....37

NOTE: This bulletin supersedes MNA-62 dated April 13, 2007....37

Introduction of MY08 Grand Tusismo and BOL....38

M139 DuoSelect M138(all)....39

Maserati Engine and transmission Software on Modis....42

Maserati Scan Tool....44

Microsoft Internet Explorer 6.0....64

New ModisCS Warranty System User's Manual....65

New Software Download for all MY 2003-2004 Spider....81

Reduction of Clutch Noise....101

Request for Vehicle Compliance and Recall for Canadian Import Cost Increase....104

Reverse Shift Lever Cambiocorsa....105

Revision Maserati Trident Discovery (Certified program) Program....106

Pages....106

18 April 2007 ....106

MODEL: All....106

SUBJECT: Revision of Maserati Trident Discoveries Program, a Certified Pre-Owned Program ....106

Roadside Assistance Program Changes....109

Pages....109

18 April 2007....109

SUBJECT: Roadside Assistance Program Changes....109

NOTE: This bulletin supersedes MNA-63 dated April 13, 2007....109

Rubber Union from Power Unit to F1 Oil Tank Campaign 161....111

SD3 8.7.01 update patch....128

SD3 software upgrade version 8.7.04....131

SD3 software upgrade version 8.701....143

Steering Assembly Bolts....157

Vehicle Compliance Recall Letter for Canadian Importation-Customs Clearance....182

MNA-67 Compliance Recall Letter (CRL).pdf....182

Pages....182

27 June 2007....182

SUBJECT: Requests for Vehicle Compliance Recall Letter (CRL) for Canadian Importation-Customs Clearance Purposes....182

Maserati Information Request Form for CRL.pdf....184

Vin and Assembly Number Ranges....185

Warranty Parts return Form....189

Windows Update for Windows.NET Framework....191

Pages....191

19 January 2007....191

MODELS: All....191

Workshop Manuals and Parts....193

M138 Coupe Workshop Manual....194

WSM_M138_COUPE'....194

REMOVING-REFITTING THE ENGINE ....194

FILLING THE CIRCUITS AND CHECKING THE LEVELS ....231

RADIATORS ....240

OIL FILTER ....254

AIR FILTER ....255

CENTRAL EXHAUST LINE ....259

TAILPIPES ....266

ENGINE REMOVING ....283

FITTING AND TIMING THE ENGINE ....332

ADJUSTING THE INTAKE SHAFT TIMING ....397

ADJUSTING THE EXHAUST SHAFT TIMING ....399

DIMENSIONAL CHECKS ....426

ELECTRO-INJECTORS ....468

BATTERY ....472

STARTER MOTOR ....475

FUEL TANK ....505

MOTOR-DRIVEN PUMP PAN ASSEMBLY ....518

ANTI-EVAPORATION SYSTEM ....522

ACCELERATOR PEDAL REPLACEMENT ....536

TIGHTENING TORQUES ....540

TOOLKIT ....543

REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....545

REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....550

POWER UNIT REPLACEMENT ....552

ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....558

PIS ADJUSTMENT PROCEDURE ....560

CLUTCH REMOVAL ....564

RE-ATTACHING THE CLUTCH ....581

CLUTCH BALANCING ....595

BLEEDING THE CLUTCH ....617

ADJUSTING THE CLUTCH PEDAL POSITION ....619

CLUTCH PEDAL REPLACEMENT ....620

CLUTCH PUMP ....624

CLUTCH THRUST BEARING ....631

ADJUSTING THE CLUTCH SENSOR MAGNET ....639

HALF SHAFTS ....644

CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....651

GEARBOX REMOVAL ....661

REFITTING THE DIFFERENTIAL -GEARBOX - ....707

ADJUSTMENTS AND CHECKS ....765

GEARBOX CONTROL ADJUSTMENT ....819

TIGHTENING TORQUES ....822

TOOLKIT ....824

MECHANICAL GEARBOX LEVER HOUSING ....828

MAIN EARTH LOCATION - M138 COUPÈ ....835

ALARM SYSTEM KIT REPLACEMENT ....844

CHECK FOR CORRECT ALARM TRIGGER OPERATION ....851

IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....852

PROGRAMMING A NEW KEY ....853

DETACHING – REFITTING D-BOX ....854

DETACHING – REFITTING ARMREST UNIT ....855

DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....859

DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....861

DETACHING – REFITTING REAR AERIAL AMPLIFIER ....863

YAW SENSOR ....864

FUEL SUPPLY DISTRIBUTION ....866

CAMBIOCORSA ROBOTIZED GEARBOX ....869

ENGINES FUEL ELECTRONIC MANAGEMENT ....875

ELECTRICAL COMPONENTS - DESCRIPTION ....886

DASHBOARD WIRING ....890

FRONT DOOR WIRING DRIVER SIDE ....893

FUEL TANK CABLE BUNDLE ....894

INJECTION WIRING ....895

PASSENGER COMPARTMENT WIRING ....896

LUGGAGE COMPARTMENT WIRING ....898

ROBOTIZED GEARBOX WIRING ....899

ENGINE COMPARTMENT WIRING ....900

DASHBOARD BRANCHING ECU (CPL-B001) ....902

ENGINE CONTROL NODE (NCM- M005) ....905

ROBOTIZED GEARBOX NODE (NCR-M018) ....911

LUGGAGE COMPARTMENT ECU (CVB– M019) ....915

M138 Engine Specifications....917

M138 Spare parts....927

M138 Spyder Spare Parts....945

M138 Spyder Workshop Manual....963

WSM_M138_SPIDER....963

REMOVING-REFITTING THE ENGINE ....963

FILLING THE CIRCUITS AND CHECKING THE LEVELS ....1001

RADIATORS ....1010

OIL FILTER ....1024

AIR FILTER ....1025

CENTRAL EXHAUST LINE ....1029

TAILPIPES ....1036

ENGINE REMOVING ....1053

FITTING AND TIMING THE ENGINE ....1102

ADJUSTING THE INTAKE SHAFT TIMING ....1167

ADJUSTING THE EXHAUST SHAFT TIMING ....1169

DIMENSIONAL CHECKS ....1196

ELECTRO-INJECTORS ....1238

BATTERY ....1242

STARTER MOTOR ....1245

FUEL TANK ....1275

MOTOR-DRIVEN PUMP PAN ASSEMBLY ....1291

ANTI-EVAPORATION SYSTEM ....1307

ACCELERATOR PEDAL REPLACEMENT ....1314

TIGHTENING TORQUES ....1318

TOOLKIT ....1321

REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....1323

REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....1328

POWER UNIT REPLACEMENT ....1331

ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....1337

PIS ADJUSTMENT PROCEDURE ....1339

CLUTCH REMOVAL ....1343

RE-ATTACHING THE CLUTCH ....1361

CLUTCH BALANCING ....1377

BLEEDING THE CLUTCH ....1399

ADJUSTING THE CLUTCH PEDAL POSITION ....1401

CLUTCH PEDAL REPLACEMENT ....1402

CLUTCH PUMP ....1406

CLUTCH THRUST BEARING ....1414

ADJUSTING THE CLUTCH SENSOR MAGNET ....1422

HALF SHAFTS ....1427

CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....1434

GEARBOX REMOVAL ....1444

REFITTING THE DIFFERENTIAL -GEARBOX - ....1490

ADJUSTMENTS AND CHECKS ....1548

GEARBOX CONTROL ADJUSTMENT ....1602

TIGHTENING TORQUES ....1605

TOOLKIT ....1607

MECHANICAL GEARBOX LEVER HOUSING ....1611

MAIN EARTH LOCATION - M138 SPYDER ....1618

ALARM SYSTEM KIT REPLACEMENT ....1627

CHECK FOR CORRECT ALARM TRIGGER OPERATION ....1635

IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....1636

PROGRAMMING A NEW KEY ....1637

DETACHING – REFITTING D-BOX ....1638

DETACHING – REFITTING CLOTHES HOOK ON FRONT SEAT ....1639

DETACHING – REFITTING ARMREST UNIT ....1640

DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....1645

DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....1647

DETACHING – REFITTING REAR AERIAL AMPLIFIER ....1649

YAW SENSOR ....1651

FUEL SUPPLY DISTRIBUTION ....1653

CAMBIOCORSA ROBOTIZED GEARBOX ....1656

ENGINES FUEL ELECTRONIC MANAGEMENT ....1662

ELECTRICAL COMPONENTS - DESCRIPTION ....1673

DASHBOARD WIRING ....1677

FRONT DOOR WIRING DRIVER SIDE ....1680

FUEL TANK CABLE BUNDLE ....1681

INJECTION WIRING ....1682

PASSENGER COMPARTMENT WIRING ....1683

LUGGAGE COMPARTMENT WIRING ....1686

ROBOTIZED GEARBOX WIRING ....1687

ENGINE COMPARTMENT WIRING ....1688

DASHBOARD BRANCHING ECU (CPL-B001) ....1690

ENGINE CONTROL NODE (NCM- M005) ....1693

ROBOTIZED GEARBOX NODE (NCR-M018) ....1699

LUGGAGE COMPARTMENT ECU (CVB– M019) ....1703

changement heater core-1....1705

heater_core_removal2_2012_0124....1719

Maserati M138 Coupé (tipo M138) (a.k.a. 4200 GT) Workshop Manual 2001-2007....1734

MASERATI M138 COUPE' BULLETINS - UPDATES - TECHNICAL....1734

MASERATI M138 COUPE' WORKSHOP REPAIR....2042

REMOVING-REFITTING THE ENGINE ....2042

FILLING THE CIRCUITS AND CHECKING THE LEVELS ....2079

RADIATORS ....2088

OIL FILTER ....2102

AIR FILTER ....2103

CENTRAL EXHAUST LINE ....2107

TAILPIPES ....2114

ENGINE REMOVING ....2131

FITTING AND TIMING THE ENGINE ....2180

ADJUSTING THE INTAKE SHAFT TIMING ....2245

ADJUSTING THE EXHAUST SHAFT TIMING ....2247

DIMENSIONAL CHECKS ....2274

ELECTRO-INJECTORS ....2316

BATTERY ....2320

STARTER MOTOR ....2323

FUEL TANK ....2353

MOTOR-DRIVEN PUMP PAN ASSEMBLY ....2366

ANTI-EVAPORATION SYSTEM ....2370

ACCELERATOR PEDAL REPLACEMENT ....2384

TIGHTENING TORQUES ....2388

TOOLKIT ....2391

REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....2393

REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....2398

POWER UNIT REPLACEMENT ....2400

ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....2406

PIS ADJUSTMENT PROCEDURE ....2408

CLUTCH REMOVAL ....2412

RE-ATTACHING THE CLUTCH ....2429

CLUTCH BALANCING ....2443

BLEEDING THE CLUTCH ....2465

ADJUSTING THE CLUTCH PEDAL POSITION ....2467

CLUTCH PEDAL REPLACEMENT ....2468

CLUTCH PUMP ....2472

CLUTCH THRUST BEARING ....2479

ADJUSTING THE CLUTCH SENSOR MAGNET ....2487

HALF SHAFTS ....2492

CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....2499

GEARBOX REMOVAL ....2509

REFITTING THE DIFFERENTIAL -GEARBOX - ....2555

ADJUSTMENTS AND CHECKS ....2613

GEARBOX CONTROL ADJUSTMENT ....2667

TIGHTENING TORQUES ....2670

TOOLKIT ....2672

MECHANICAL GEARBOX LEVER HOUSING ....2676

MAIN EARTH LOCATION - M138 COUPÈ ....2683

ALARM SYSTEM KIT REPLACEMENT ....2692

CHECK FOR CORRECT ALARM TRIGGER OPERATION ....2699

IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....2700

PROGRAMMING A NEW KEY ....2701

DETACHING – REFITTING D-BOX ....2702

DETACHING – REFITTING ARMREST UNIT ....2703

DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....2707

DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....2709

DETACHING – REFITTING REAR AERIAL AMPLIFIER ....2711

YAW SENSOR ....2712

WIRING DIAGRAMS....2712

FUEL SUPPLY DISTRIBUTION ....2714

CAMBIOCORSA ROBOTIZED GEARBOX ....2717

ENGINES FUEL ELECTRONIC MANAGEMENT ....2723

ELECTRICAL COMPONENTS - DESCRIPTION ....2734