John Deere 9460RT 9510RT 9560RT 9RT Series Tractor Repair Service Workshop Manual (TM110919) - MJODTM110919.zip

Complete Service and Repair Technical Manual for John Deere 9460RT, 9510RT, and 9560RT Tractors, offering every detail needed to maintain, overhaul, and service these machines just like expert technicians.

This workshop technical manual (repair) for John Deere 9RT Series Tractors — models 9460RT, 9510RT, and 9560RT — contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm110919 - 9RT Tractors Repair Technical Manual.pdf

tm110919 - 9RT Tractors Repair Technical Manual.epub

Total Pages: 1,712 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Service Repair Technical Manual

Foreword

Dealer Predelivery Information Form

General Information

Safety

General Information

Engine

Component Removal and Installation

Engine Repair

Fuel, Air, and Cooling Systems

Diesel Fuel System

Air Intake System

Engine Cooling System

Coolers and Air Conditioning Condenser

Exhaust System

Electrical

Connectors

Wiring Harness Routings

Charging Circuit

Starting Circuit

Relays, Fuses, Solenoids, and Switches

Monitoring Systems and Sensors

Armrest Control

Implement and Accessory Connectors

Convenience and Accessory Components

Power Shift Transmission (PST)

Component Removal and Installation

In-Tractor Repair

Transmission Repair

Transmission Cleanup

Drive Systems

Component Removal and Installation

Engine Coupler

Drive Shafts

PTO Clutch

PTO Clutch Valve

PTO Drop Box

Rear Axle Assembly

Component Removal and Installation

Outboard Planetary Final Drive

Outboard Planetary Service Brakes

Wheel Hub and Axle Housing

Steering Differential Carrier

Differential Case Steering Gears

Input Pinion Housing

Differential Case Drive Gears

Steering and Brakes

Steering Column

Steering Wheel Position Input Assembly

Steering Pump

Steering Pump Drive Gear Case

Steering Motor

Brakes

Hydraulic Trailer Brake

Hydraulics

Component Removal and Installation

Hydraulic System Repair

Hydraulic Pump

Axle Lubrication Pumps

Filter Housings and Control Valves

Hitch Valve, Selective Control Valves, and Couplers

Hitch

Miscellaneous

Hood and Side Panels

Platform Step Assembly

Frames

Hitch Frame and Drawbar

Operator Station

Cab Removal and Installation

Heating, Ventilating, and Air Conditioning (HVAC)

Air Conditioning System

Air Suspension Seat

Armrest

Cab Door and Windshield

Track Frame and Components

Tracks

Tension Cylinder and Accumulator

Track Frame

Track Suspension

Dealer Tools

Dealer Fabricated Tools

Essential and Recommended Tools

tm110919 - 9RT Tractors Repair

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Stay Clear of Rotating Drivelines

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Service Cooling System Safely

Prevent Machine Runaway

Keep ROPS Installed Properly

Avoid Backover Accidents

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Service Tires Safely

Instructional Seat

Service Front-Wheel Drive Tractor Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Replace Safety Signs

Install All Guards

Live With Safety

Group 10: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap to Connect STC® Fittings

Use Special Wrench

Install Hydraulic Fittings

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove 13.5 L Engine

Install 13.5 L Engine

Remove and Install Engine Oil Pan

Group 05: Engine Repair

List of References

Repair Engine—Use CTM

Section 30: Fuel, Air, and Cooling Systems

Group 05: Diesel Fuel System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Fuel Tank Components

Remove and Install Left-Hand Fuel Tank

Remove and Install Right-Hand Fuel Tank

Remove and Install Center Fuel Tank

Replace Fuel Filter, Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

List of References

Specifications

Air Intake Pipe Connections

Remove and Install Intake Housing—13.5 L

Remove and Install Aspirator Hose

Remove and Install Charge Air Cooler Pipes—13.5 L

Group 15: Engine Cooling System

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Draining, Flushing, and Refilling Cooling System—13.5 L Engine

Test Radiator and Deaeration Tank

Test Deaeration Cap

Remove and Install Radiator—13.5 L Engine

Remove and Install Charge Air Cooler—13.5 L Engine

Inspect Belt Tensioner

Drive Belt Routings

Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine

Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine

Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine

Repair Vari-Cool™ Drive Assembly—13.5 L Engine

Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine

Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine

Remove and Install Vari-Cool™ Control Valve

Repair Vari-Cool™ Control Valve

Group 20: Coolers and Air Conditioning Condenser

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Hydraulic Oil and Fuel Cooler

Remove and Install Air Conditioner Condenser

Leak Test Hydraulic Oil Cooler

Group 25: Exhaust System

List of References

Specifications

Service Exhaust System

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Repair AMPSEAL 16™ Connectors

CAN Controlled SCV Connectors

Remove Connector Body from Blade Terminals

CINCH™ Wedgebox Connectors

Exploded View—CINCH™ Flexbox Connectors

CINCH™ Flexbox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small MATE-N-LOC™ Socket Connector

Repair Small MATE-N-LOC™ Pin Connector

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Tyco Fuel Injector Connector

Repair Weather Pack™ Connector

Repair YAZAKI™ Connectors

Group 10: Wiring Harness Routings

List of References

Convenience Outlet #2 Harness (Eur Only)

Convenience Outlet #2 Harness (NA Only)

Convenience Outlet #1 Harness (Eur Only)

Convenience Outlet #1 Harness (NA Only)

Roof Control Unit Power Cable

Cab Control Unit Power Cable

13L Alternator Power Cable

Positive Battery Cable

Negative Battery Cable

Cab Power Cable

Cab Ground Cable

Rear Chassis Control Unit Power Cable

Battery Disconnect Switch Cable

Auxiliary Power Strip

Power Module Relay Harness

Hood Light Harness

Left Tail Light Harness (Eur Only)

Right Tail Light Harness (Eur Only)

Front Light Bar Harness (Eur Only)

Rear Light Bar Harness (Eur Only)

Dual Power Mirror Harness

Extremity Light Harness (NA Only)

Front Console Harness (NA Only)

Front Console Harness (Eur Only)

Steering Column Harness

ATC Roof Harness

Manual HVAC Roof Harness

Auxiliary Audio Harness

Microphone Harness

Left Fender Harness (NA Only)

Right Fender Harness (NA Only)

Left Fender Harness (Eur Only)

Right Fender Harness (Eur Only)

Key Switch Control Harness

Rear Implement Lighting and Accessory Harness (NA Only)

Rear Implement Lighting and Accessory Harness (Eur Only)

Optional Roof Lighting Harness

Back-up Alarm Harness