John Deere W540 W550 W650 W660 T550 T560 T660 T670 Combines Wide Cab MY2012-MY2013 Workshop Repair Service Manual (TM404219) - MJODTM404219.zip

Full workshop repair manual covering John Deere Combine Models W540, W550, W650, W660, T550, T560, T660, and T670 equipped with the Wide Cab (International edition) for model years 2012–2013, offering the same workshop guidance professionals rely on to service, maintain, and fix these machines.

The John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670 workshop service repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM404219 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670 Technical Manual (Repair).PDF

TM404219 - John Deere Combines W540, W550, W650, W660, T550, T560, T660, T670 Technical Manual (Repair).EPUB

Total Pages: 2,513 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

General Information

Safety

Specifications

General Repair Information

Fuel, Lubricants, Coolant and Capacities

Engine

Remove and Install Engine

Cooling System

Fuel System and Air Intake System

Air Intake System

Diesel Fuel System

Electrical System

Harness and Connector Repair

Batteries

Wiring Harness Routing

Power Distribution and Location of Control Units

Switches, Sensors and Motors

Electromagnetic Valves

Lights

Operator`s Station

Windshield Wiper

Alternator

Starting Motor

GreenStar™ Components

Power Train

Transmission and Differential - Three-Speed Transmission

Hydrostatic System - Three-Speed Transmission

Transmission and Differential - ProDrive™ Transmission

Hydrostatic Drive Pump - ProDrive™ Transmission

Hydrostatic Drive Motor - ProDrive™ Transmission

Final Drives

Cam Lobe Motor

HillMaster™ System

Steering and Brakes

Steering System

Brakes - Three-Speed Transmission

Brakes - ProDrive™ Transmission

Hydraulic System

Hydraulic Oil Reservoir

Hydraulic Pumps

Hydraulic Valves

Hydraulic Cylinders

HillMaster™ II Hydraulic Cylinders

Motor

Accumulators

Separator Shell

Gull Wing Doors

Operator`s Station

Air Conditioning System (R134a)

System Components

Operator`s Cab

Feeder House Repair

Feeder House

Upper Shaft and Slip Clutch

Feeder House Drives and Reverser Gear Case

HeaderTrak™ Tilt Cylinder and Frame

HillMaster™ II Tilt Cylinder and Frame

Separator, W-Series Combines

Separator Repair

Beater (T Series)

Separator Rotor/Separator Grate (T Series)

Separator Grate (T Series)

Overshot Beater/Stripper (T Series)

Cylinder Drives

Walkers, Walker Shafts and Walker Return Pan

Straw Chopper and Chaff Spreader

Shoe Supply Augers, Cleaning Fan, Chaffer/Sieve Frame

Tailings Elevator and Augers

Tailings Elevator and Auger Slip Clutch (T Series)

Primary Countershaft

Header Electromagnetic Clutch

Grain Tank and Unloading System

Grain Tank Cross Augers

Auger System Drives

Vertical Auger and Lower Gear Case

Horizontal Auger and Gear Case

Clean Grain Elevator and Loading Auger Gear Case

Grain Tank and Extensions

Engine Gear Case and Control Valve

Engine Gear Case and Valve

Special Tools

Essential Special Tools

Recommended Special Tools

tm404219 - W540, W550, W650, W660, T550, T560, T660, T670 combines - MY2012, wide cab - repair -: (International edition)

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Follow Safety Instructions

Understand Signal Words

Prevent Battery Explosions

Handling Batteries Safely

Wait Before Opening High-Pressure Fuel System

Prepare for Emergencies

Handle Fluids Safely—Avoid Fires

Prevent Acid Burns

Avoid High-Pressure Fluids

Protect Against High Pressure Spray

Prevent Machine Runaway

Park Machine Safely

Live With Safety

Install All Guards

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Heating Near Pressurized Fluid Lines

Avoid Hot Exhaust

Remove Paint Before Welding or Heating

Use Proper Tools

Construct Dealer-Made Tools Safely

Practice Safe Maintenance

Protect Against Noise

Dispose of Waste Properly

Avoid Harmful Asbestos Dust

Use Adequate Service Facilities

Servicing Electronic Control Units

Welding Near Electronic Control Units

Precautions for Welding

Keep Electronic Control Unit Connectors Clean

Clean Exhaust Filter Safely

Handle Fuel Safely—Avoid Fires

Handle Starting Fluid Safely

Exhaust Filter Cleaning

Group 10: Specifications

Operating Speeds

Specifications - W540 and W550 Combines

Specifications - W650 and W660 Combines

Specifications - Combines T550 and T560

Specifications - T660 and T670 Combines

Dimension Reference Points (W Series)

Dimensions (W Series)

Dimension Reference Points (T Series)

Dimensions (T Series)

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Assemble and Install Flat Face Seal Fittings - All Pressure Applications

Torque Chart for Metric Flat Face Seal Fittings - Standard Pressure Applications

Torque Chart for Metric Flat Face Seal Fittings - High Pressure Applications

Torque Chart for SAE Flat Face Seal Fittings - Standard Pressure Applications

Torque Chart for SAE Flat Face Seal Fittings - High Pressure Applications

Assemble and Install Four-Bolt Flange Fittings - All Pressure Applications

Torque Values for SAE Four-Bolt Flange - Standard Pressure Applications

Torque Values for SAE Four-Bolt Flange - High Pressure Applications

Group 15: General Repair Information

Tune-Up and Adjustment

Care and Maintenance of Belts

Defective Belts

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Programming Control Units

Group 20: Fuel, Lubricants, Coolant and Capacities

Handle Fuel Safely—Avoid Fires

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Diesel Fuel

Testing Diesel Fuel

Biodiesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

John Deere Break-In™ Plus Engine Oil

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Drain Intervals for Diesel Engine Coolant

Operating in Warm Temperature Climates

Testing Diesel Engine Coolant

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

John Deere COOL-GARD™ II Coolant Extender

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Liquid Coolant Conditioner

Diesel Engine Oil

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils

Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and Dual-Range Cylinder Drive Gear Cases

Grease

Lubricant Storage

Mixing of Lubricants

Alternative and Synthetic Lubricants

Oilscan™ and CoolScan™

Capacities

Section 20: Engine

Group 05: Remove and Install Engine

Essential or Recommended Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine—Non IT4

Install Engine—Non IT4

Remove Engine—9.0 L (Interim Tier 4/Stage III B)

Install Engine—9.0 L (Interim Tier 4/Stage III B)

Remove and Install Flywheel Pilot Bearing

Remove and Install Aftertreatment Device Assembly

Disassemble and Assemble Aftertreatment Device

Group 15: Cooling System

John Deere Engine Repair—Use CTM

Remove and Install Rotary Screen

Remove and Install Rotary Screen Drive

Rotary Screen Drive Exploded View (Interim Tier 4/Stage III B)

Remove and Install Rotary Screen Idler Arm and Sheaves

Rotary Screen Idler Arm and Sheaves Exploded View (Interim Tier 4/Stage III B)

Remove and Install Rotary Screen Brush Kit (Optional)

Rotary Screen Exploded View (Interim Tier 4/Stage III B)

Remove and Install Rotary Screen

Remove and Install Rotary Screen Door

Vacuum Fan Assembly Exploded View (Interim Tier 4/Stage III B)

Remove and Install Vacuum Fan Jackshaft

Remove and Install Vacuum Fan Assembly

Remove and Install Vacuum Fan Impeller

Remove Cooling Package (Interim Tier 4/Stage III B)

Install Cooling Package (Interim Tier 4/Stage III B)

Remove and Install Oil Cooler (Interim Tier 4/Stage III B)

Remove and Install Radiator

Remove Radiator (Interim Tier 4/Stage III B)

Install Radiator (Interim Tier 4/Stage III B)

Variable Speed Fan Drive and Driven Assembly Exploded View (Interim Tier 4/Stage III B)

Replace Variable Speed Fan Drive Belt (Interim Tier 4/Stage III B)

Remove and Install Variable Speed Fan Drive Assembly (Interim Tier 4/Stage III B)

Disassemble and Assemble Variable Speed Fan Drive Assembly (Interim Tier 4/Stage III B)

Remove and Install Variable Speed Fan Driven Assembly (Interim Tier 4/Stage III B)

Disassemble and Assemble Variable Speed Fan Driven Assembly (Interim Tier 4/Stage III B)

Lubricate Variable Speed Fan Drive and Driven Assemblies (Interim Tier 4/Stage III B)

Test Radiator

Test Radiator Cap

Replace Thermostats

Repair or Replace Water Pump

Section 30: Fuel System and Air Intake System

Group 05: Air Intake System

Specifications

John Deere Engine Repair—Use CTM

Remove and Install Turbocharger

Turbocharger Repair

Remove and Install Charge Air Cooler

Remove and Install Charge Air Cooler (Interim Tier 4/Stage III B)

Cleaning Charge Air Cooler

Group 10: Diesel Fuel System

Specifications

Remove and Install Fuel Tank

Remove and Install Fuel Tank Shutoff Valve

Replace Fuel Filter (6.8-Liter Engine)

Replace Water Separator Filter (6.8-Liter Engine)

Remove and Install Fuel Filters (9.0-Liter Engine)

Fuel Filters — Removal (Interim Tier 4/Stage III B)

Fuel Filters — Installation (Interim Tier 4/Stage III B)

Clean the Fuel Precleaner (9.0-Liter Engine)

Flush Fuel Precleaner (Heavy-Duty; Option)

Clean Fuel Precleaner (Heavy-Duty; Option)

Replace Fuel Precleaner (Heavy-Duty; Option)

Remove and Install Fuel Prefilter (Interim Tier 4/Stage III B)

Remove and Install Fuel Cooler (Interim Tier 4/Stage III B)

Section 40: Electrical System

Group 05: Harness and Connector Repair

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Electrical System Visual Inspection

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems

Electrical Connector / Wiring Harness Handling and Repair

Repair Procedure R-A

Repair Procedure R-B

Repair Procedure R-C

Repair Procedure R-D

Repair Procedure R-E

Repair Procedure R-F

Repair Procedure R-G

Repair Procedure R-I

Repair Procedure R-J

Repair Procedure R-K

Repair Procedure R-M

Repair Procedure R-N

Repair Procedure R-AE

Repair Procedure R-AF

Repair Procedure R-AG

Repair Procedure R-AH

Repair Procedure R-AI

Repair Procedure R-AJ

Repair Procedure R-AK

Repair Procedure R-AL