John Deere 5080R 5090R 5100R 5080RN 5090RN 5100RN Tractor Workshop Repair Service Manual TM401819 PDF - MJODTM401819.zip
A full factory service manual covering the John Deere Tractor models 5080R, 5090R, 5100R, 5080RN, 5090RN, and 5100RN, packed with the workshop detail you need to service, fix, and overhaul these machines just like a trained technician.
The workshop service & repair manual for John Deere Tractors 5080R, 5090R, 5100R, 5080RN, 5090RN, and 5100RN contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm401816 - Traktory 5080R-5100R a 5080RN-5100RN Opravy Czech.pdf
tm401818 - Trekkers 5080R-5100R en 5080RN-5100RN Reparatie Dutch.pdf
TM401819 - John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN Technical Manual (Repair).PDF
tm401822 - Traktorit 5080R-5100R ja 5080RN-5100RN Korjaus Finnish.pdf
tm401828 - Tracteurs 5080R-5100R et 5080RN-5100RN Réparation French.pdf
tm401829 - Traktoren 5080R-5100R und 5080RN-5100RN Reparatur German.pdf
tm401839 - Riparazioni trattori 5080R-5100R e 5080RN-5100RN Italian.pdf
tm401858 - Tractoare 5080R-5100R şi 5080RN-5100RN Reparare Romanian.pdf
tm401867 - 5080R-5100R och 5080RN-5100RN Traktorer Reparation Swedish.pdf
tm401874 - Traktor 5080R-5100R og 5080RN-5100RN Reparation Danish.pdf
tm401876 - Opravytraktorov 5080R-5100R a 5080RN – 5100RN -: (Európska verzia) Slovak.pdf
tm401878 - 5080R-5100R og 5080RN-5100RN traktorer Reparasjoner Norwegian.pdf
tm401880 - 5080R-5100R ve 5080RN-5100RN TraktörlerOnarım -: (Avrupa Sürümü) Turkish.pdf
tm401882 - Traktorji 5080R-5100R in 5080RN-5100RNPopravilo -: (Evropska izvedba) Slovenian.pdf
tm4018a5 - Traktori 5080R-5100R i 5080RN-5100RN Popravak Croatian.pdf
Total Pages: 1,356 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English etc.
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tests and Adjustments
Predelivery Inspection
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems
Removal and Installation of Components
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connectors
Alternator
Starter Motor
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
Removal and Installation of Terminating Resistors
PowrQuad Transmission
Removal and Installation of Components
Transmission Shift Controls
PowrQuad Module
Reduction Gear
Range Transmission
Drive Systems
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Park Brake
Hydraulic Trailer Brake
Air Brake System
Hydraulic System
Controls
Hydraulic Pump
Valves
Hitch
Selective Control Valves (SCVs) and Couplers
Miscellaneous
Removal and Installation of Components
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Pick-Up Hitch
Front Hitch
Front Loader
Operator's Cab
Removal and Installation of Components
Controls and Instruments
Air-Conditioning System
Heating System
Seats
Operator's Cab
Parts for Electronic Hitch Control
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Part)
tm401819 - 5080R-5100R and 5080RN-5100RN Tractors Repair
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: General Information
Group 05: Specifications
Engine Specifications
Cooling System
Electronic Fuel System with Common Rail (Denso)
Air Intake System
Electrical System
Hydrostatic Steering
Clutch
Transmission
Reduction Gear
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
Hydraulic Brakes
Park Brake
Parking Lock
Hydraulic System
Rockshaft
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification Number
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Axle Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Sub-assembly serial numbers
Group 10: Tests and Adjustments
General Information - Tune-Up, Summary of References
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Preliminary Fuel System Test
Clean Dust Unloading Valve
Engine Air Cleaner
Cleaning the Primary Filter Element
Cleaning a Dusty Element
Secondary (Safety) Element
Check Air Intake System Connections for Leaks
Check Crankcase Vent Hose for Clogging
Clean the Radiator Grille Screen
Clean Radiator
Check Caps on Expansion Tank
Check Radiator for Leaks
Check Engine Thermostat
Check Operation of Fuel Transfer Pump
Check Fuel Filter
Bleed Fuel System
Clean Water Trap
Clean Battery, Cables and Battery Box with Clean Cloth
Check Neutral Start Circuit
Check Starting Motor Operation
Checking the Lighting Circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Remove the Engine
Install the Engine
Engine Mounting
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 00: Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References
Specifications
Remove Engine Hood
Install Engine Hood
Remove Battery
Install Battery
Remove and Install Front Frame
Front Frame - Remove Front Section
Front Frame - Install Front Section
Front Frame - Remove Center Section
Front Frame - Install Center Section
Front Frame - Remove Hood Carrier
Front Frame - Install Hood Carrier
Group 05: Speed Control Linkage
Speed Control, Summary of References
Accelerator Pedal Potentiometer, Removal and Installation
Hand Throttle Potentiometer, Removal and Installation
Group 10: Fuel System
Fuel System, Summary of References
Fuel System - General Information
Remove Fuel Tank
Install Fuel Tank
Replace Fuel Level Sending Unit
Replace Fuel Transfer Pump
Replace Fuel Filter
Bleed Fuel System
Group 15: Air Intake System
Air Intake System - Summary of References
General Information
Check Dust Unloading Valve
Air Cleaner, Removal and Installation
Air Intake Hoses, Removal and Installation
Replace Sending Unit for Air Cleaner Restriction (B02)
Remove Charge Air Cooler
Install Charge Air Cooler
Remove Charge Air Cooler Fan
Install Charge Air Cooler Fan
Group 20: Cooling System
Cooling System - Summary of References
General Information
Specifications
Remove Radiator
Install Radiator
Change Viscous Clutch of Fan
Thermostat and Temperature Sensor, Removal and Installation
Drain Coolant
Add Coolant
Relieve Drive Belt Tension
Replace Drive Belt
Replace the Drive Belt Tensioner
Recondition the Fan Console
Group 25: Cold-Weather Starting Aids
Cold-Weather Starting Aids - Summary of References
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Transmission Preheater
Group 30: Exhaust System
Exhaust System, Summary of References
Exhaust System - General Information
Exhaust System - Install Muffler
Exhaust System - Exhaust Pipe on Right of Cab Frame
Exhaust System - Exhaust Pipe to Top Right
Exhaust System - Exhaust Pipe to Bottom Right
Section 40: Electrical System
Group 05: Connectors
Connectors - Reconditioning (Summary of References)
Special Tools
General
Using high-pressure washers