John Deere 5215 5315 5415 5515 High Crop Tractor Workshop Repair Service Manual TM4856 PDF - MJODTM4856.zip
Everything you need in one comprehensive technical manual, complete with electrical wiring schematics for the John Deere 5215, 5315, 5415, 5515, and 5515 High Crop tractors. It contains the full workshop-level guidance professionals rely on to service, troubleshoot, fix, and rebuild these machines—covering diagnostics, operation, testing, repair, maintenance, and problem-solving.
This workshop service manual for the John Deere 5215, 5315, 5415, and 5515 High Crop tractors features:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4856 - 5215, 5315, 5415, 5515 and 5515 High Crop Tractors Technical Manual.pdf
tm4856 - 5215, 5315, 5415, 5515 and 5515 High Crop Tractors Technical Manual.epub
Total Pages: 3,014 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Edition
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine - Repair
Removal and Installation of Engine Components
Fuel and Air Intake Systems - Repair
Speed Control Linkage
Fuel System
Air Intake System
Electrical System - Repair
Battery, Starting Motor and Alternator
Switches and Sensors
Transmission - Repair
Removal and Installation of Power Train Components
Clutch
Hi-Lo Clutch (24/24-Speed Transmission)
Transmission
24/12-Speed Transmission - Repair
Removal and Installation of 24/12-Speed Transmission Components
Clutch - 24/12-Speed Transmission
El.-Hydr. High/Low/Reverse Clutch (24/12-Speed Transmission)
Drive Systems - Repair
Component Removal and Installation
Front-Wheel Drive Clutch - Transmission
Differential
Final Drives
Power Take-Off
Transmission Housing Sensors
Steering and Brake Systems - Repair
Steering System
Brake System
Hydraulic System - Repair
Hydraulic Pump and Filter
Hitch
Three-Point Hitch
Selective Control Valves
Miscellaneous - Repair
Removal and Installation of Components
Front Axle
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Fenders
Operator's Cab and Open Operator's Station - Repair
Removing and Installing Operator's Cab/Open Operator's Station
Controls and Instruments
Air Conditioning System
Heating System
Operator's Cab
Open Operator's Station
Operator's Seat
Diagnostic Trouble Codes
Electro-Hydraulic Management
Electronic Hitch Sensing
Observable Symptoms
Fuel and Air Intake System
Electrical System
Power Train
PowrReverser Transmission
Steering and Brakes
Front-Wheel Drive
Engine - Operation and Tests
Operational Check-Out
Tests and Adjustments
Fuel, Air Intake and Cooling Systems
Tests and Adjustments
Theory of Operation
Electrical System - Operation and Tests
SE01 - Motor Starting and Charging System
SE02 - Instrument Panel
SE03 - Horn
SE06 - Lighting System
SE07 - Work Lights
SE09 - Radio, Dome and Console Light
SE10 - Fan and Air-Conditioning System
SE11 - Wiper and Washer System
SE13 - Beacon Light
SE14 - Power Outlet
SE15A - Electronic Hitch Sensing (EHS)
SE15B - Electronic Hitch Sensing (EHS II)
SE16A - Hazard Warning and Turn Signal Lights
SE16B - PTO System
SE16C - Front-Wheel Drive, Differential Lock and Braking System
SE21 - Flow Divider Valve
SE26A - Electro-Hydraulic Management (EHM)
SE26B - Electro-Hydraulic Management (EHM II)
SE27 - Electro-Hydraulic Hi-Lo
Component Information - Connectors
Component Information - Wiring Harnesses
Component Information - Electrical Parts
Component Information - Ground Connection
Wiring Diagrams
Electronic Control Units
Operation and General Information on Diagnostics
Electro-Hydraulic Management
EHS - Electronic Hitch Sensing
Power Train - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
24/12-Speed Transmission - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Steering and Brake Systems - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System - Operation and Tests
Component Location
Theory of Operation
Diagnosis
Tests
Adjustments
Hydraulic System Schematics
Miscellaneous
Operational Checks
Air-Conditioning System - Operation and Tests
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment
TABLE OF CONTENTS............1
Section 05: Safety............1288
Group 05: Safety Measures............49
Recognize Safety Information............51
Understand Signal Words............52
Section 10: General Information............2937
Group 05: Specifications............2884
Summary of References — Specifications............2884
Engine............90
Transmission............92
Front-Wheel Drive Clutch............93
Hydraulic System............94
Electrical System............95
Capacities............96
Sound Level............98
Fuel System............99
Brakes............100
Three-Point Hitch............101
Loads and Weights............102
Towable Loads............103
Shipping Weights............104
Maximum Permissible Axle Loads and Total Weights............105
Load Capacity Of Tires............107
Load Capacity of Tires With Front Loader............111
Observe Rear Wheel Tread Width Limitations............112
Metric Bolt and Screw Torque Values............113
Unified Inch Bolt and Screw Torque Values............115
Diesel Fuel............117
Handling and Storing Diesel Fuel............118
Do Not Use Galvanized Containers............119
Fill Fuel Tank............120
Diesel Engine Break-In Oil............122
Diesel Engine Oil............123
Transmission and Hydraulic Oil............125
Front-Wheel Drive Axle and Rear Drop Axle Oil............126
Grease............127
Oil Filters............128
Lubricant Storage............129
Mixing of Lubricants............130
Diesel Engine Coolant............131
Operating in Warm Temperature Climates............132
Alternative and Synthetic Lubricants............133
Serial Number Plates............134
Product Identification Number Location............135
Engine Serial Number............136
Fuel Injection Pump Serial Number Location............137
Alternator Serial Number Location............138
Power Steering Valve Serial Number Location............139
Air Conditioning Compressor Serial Number Location............140
Transmission Serial Number Location............141
Front Axle (2WD) Serial Number Location............142
Front-Wheel Drive Serial Number............143
Group 10: Tune-Up............84
Summary of References - Tune-Up............145
Using High-Pressure Washers............146
Preliminary engine test............147
Clean Radiator and Oil Cooler............148
Cleaning Air Conditioning System Condenser (If Equipped)............149
Check Hoses and Hose Clamps............150
Clean Engine Crankcase Vent Tube............151
Cleaning the Dust Unloading Valve............152
Engine Air Filter............153
Cleaning the Primary Filter Element............155
Cleaning a Dusty Element............156
Secondary (Safety) Element............157
Cleaning Cab Air Filters............158
Check Belt Wear and Tension............160
Check Engine Oil Level............162
Check Coolant Level............163
Check Transmission/Hydraulic System Oil Level............165
Checking the Fuel Filter............166
Bleeding Fuel System............237
Adjust Hand Throttle............169
Starting Motor............170
Battery - Checking Specific Gravity............171
Check Neutral Start System............172
Check Setting of Head Lights and Work Lights............174
Check Lights............175
Final Engine Check............176
Tractor Operation Check............177
Group 15: Predelivery Inspection............179
Predelivery Inspection............179
Section 20: Engine — Repair............180
Group 00: Removal and Installation of Engine Components............180
Summary of References — Remove and Install Engine Components............182
Engine Repair............183
Essential Tools............2703
Specifications............2884
Remove Engine............186
Install Engine............188
Water Pump Repair............191
Remove and Inspect Radiator............192
Install Radiator............197
Remove and Install Oil Cooler............201
Replace Thermostat............203
Section 30: Fuel and Air Intake Systems — Repair............205
Group 05: Speed Control Linkage............205
Summary of References — Speed Control Linkage............207
Remove and Install Speed Control Linkage for Tractors up to Serial. No. 208300............208
Inspect and Repair Speed Control Linkage for Tractors up to Serial. No. 208300............211
Adjust Engine Idle Speed for Tractors up to Serial. No. 208300............213
Adjust Throttle Lever for Tractors up to Serial. No. 208300............214
Adjust Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301............215
Recondition Hand Throttle Lever and Accelerator Pedal for Tractors from Serial. No. 208301............217
Group 10: Fuel System............99
Summary of References — Fuel System............220
Injection Pump, Nozzle and Governor Repair............221
Remove, Inspect and Install Fuel Tank............222
Replace Fuel Filter............229
Replace Primary Fuel Filter............230
Remove and Install Fuel Filter............231
Replace Fuel Transfer Pump............232
Replace Adapter in Fuel Line............235
Bleeding Fuel System............237
Group 15: Air Intake System............205
Summary of References — Air Intake System............240
Turbocharger Repair............241
Remove and Install the Air Filter Element............242
Remove and Install Air Intake Hoses............244
Replace Air Filter Restriction Switch............245
Section 40: Electrical System — Repair............246
Group 05: Battery, Starting Motor and Alternator............246
Summary of References — Battery, Starting Motor and Alternator............248
Starting Motor Repair............249
Remove and Install Battery............250
Remove and Install Starting Motor............253
Alternator/Regulator Repair............257
Replace Alternator/Regulator............258
Checking Belt Wear and Tension............261
Group 10: Switches and Sensors............246
Summary of References — Switches and Sensors............264
Replace Air Filter Restriction Switch B02............265
Replace Fuel Level Sensor B03............266
Replace Engine Oil Pressure Switch B04............268
Replace Parking Brake Switch B05............269
Replace Ground Speed Sensor B06............270
Replace PTO Speed Selection Switch B07............271
Replace Neutral Start Switch B36............272
Replace Coolant Temperature Sensor B56............274
Replace Clutch Pedal Potentiometer B65............275
Replace Engine Speed Sensor B72............276
Replace Brake Pedal Switches B112............277
Replace Main Switch S01............278
Replace Turn Signal Light Switch S08............280
Replace Light and Horn Switch S09............282
Replace PTO Mode Switch S21............284
Replace Clutch Pedal Switch S72............285
Replace Hazard Warning Light Switch S106............287
Replace Fuel Shut-Off Solenoid Valve Y13............289
Replace Instrument Panel............290
Section 50: Transmission — Repair............293
Group 00: Removal and Installation of Power Train Components............293
Summary of References — Remove and Install Power Train Components............296
Specifications............2884
Separate Engine from Clutch Housing............298
Install Engine to Clutch Housing............311