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John Deere JD540-B Grapple Skidder Technical Service Repair Manual TM1139

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John Deere JD540-B Grapple Skidder Technical Service Repair Manual TM1139

Technical Service Models Covered:

JD540-B Grapple Skidder


Technical Service Manual Covers:

SECTION I – GENERAL INFORMATION

Group I – Contents

Group II – Introduction and Safety Information

Group III – General Specifications

Group IV – Pre-delivery, Delivery and After Sale Services

Group V – Lubrication

SECTION 1 – WHEELS

Group 0110 – Powered Wheels and Fastenings

Group 0149 – Weights

Group 0199 – Specifications and Special Tools

SECTION 2 – AXLES AND SUSPENSION SYSTEMS

Group 0201 – Drive Axle Housing and Support

Group 0210 – Differential or Bevel Drive

Group 0225 – Input Drive Shafts and U-Joints

Group 0250 – Axle Shaft, Bearings and Reduction Gears

Group 0299 – Specifications and Special Tools

SECTION 3 – TRANSMISSION

Group 0315 – Controls

Group 0341 – Housing and Covers

Group 0350 – Gears, Shafts, Bearings and Power Shift Clutch

Group 0360 – Hydraulic System

Group 0370 – Clutch Disconnect and Controls

Group 0399 – Specifications and Special Tools

SECTION 4 – ENGINE

Group 0400 – Engine Removal and Installation

Group 0401 – Crankshaft and Main Bearings

Group 0402 – Camshaft and Valve Actuating Means

Group 0403 – Connecting Rods and Pistons

Group 0404 – Cylinder Block

Group 0407 – Oiling System

Group 0408 – Ventilating System

Group 0409 – Cylinder Head and Valves

Group 0410 – Exhaust Manifold

Group 0413 – Fuel Injection System

Group 0415 – Engine Balancer

Group 0416 – Turbocharger

Group 0417 – Water Pump

Group 0418 – Thermostats, Hags and Water Piping

Group 0419 – Oil Cooler

Group 0420 – Fuel Filter

Group 0421 – Fuel Transfer Pump

Group 0422 – Starting Motor and Fastenings

Group 0433 – Flywheel, Housing and Fastenings

Group 0499 – Specifications and Special Tools

SECTION 5 – ENGINE AUXILIARY SYSTEMS

Group 0505 – Cold Weather Starting Aids

Group 0510 – Cooling Systems

Group 0515 – Speed Controls

Group 0520 – Intake Systems

Group 0530 – External Exhaust Systems

Group 0540 – Mounting Frame

Group 0560 – External Fuels Supply System

Group 0599 – Specifications and Special Tools

SECTION 9 – STEERING SYSTEM

Group 0930 – Emergency Steering

Group 0960 – Hydraulic System

Group 0999 – Specifications and Special Tools

SECTION 10 – SERVICE BRAKES

Group 1011 – Active Elements

Group 1015 – Controls Linkage

Group 1060 – Hydraulic System

Group 1099 – Specifications and Special Tools

SECTION 11 – PARKING-EMERGENCY BRAKES

Group 1111 – Active Elements

Group 1115 – Controls Linkage

Group 1199 – Specifications and Special Tools

SECTION 16 – ELECTRICAL SYSTEM

Group 1671 – Batteries, Support and Cables

Group 1672 – Alternator, Regulator and Charging System Wiring

Group 1673 – Lighting System

Group 1674 – Wiring Harness and Switches

Group 1676 – Instruments and Indicators

Group 1699 – Specifications and Special Tools

SECTION 17 – FRAME, CHASSIS OR SUPPORTING STRUCTURE

Group 1740 – Frame Installation

Group 1746 – Frame Bottom Guards

Group 1799 – Specifications and Special Tools

SECTION 18 – OPERATORS STATION

Group 1807 – Special Noise Control Items

Group 1810 – Operator Enclosure

Group 1821 – Seat

Group 1830 – Heating and Air Conditioning

Group 1899 – Specifications and Special Tools

SECTION 19 – SHEET METAL

Group 1910 – Hood or Engine Enclosure

Group 1921 – Grille and Grille Housing

SECTION 20 – SAFETY, CONVENIENCE AND MISCELLANEOUS

Group 2003 – Fire Extinguisher

Group 2004 – Horn

Group 2006 – Cigar Lighter

SECTION 21 – HYDRAULIC SYSTEM

Group 2160 – Hydraulic System

Group 2199 – Specifications and Special Tools

SECTION 30 – WINCH

Group 3041 – Winch Housing and Mounting Structure

Group 3050 – Winch Drive and Clutches

Group 3060 – Hydraulic System

Group 3099 – Specifications and Special Tools

SECTION 32 – BULLDOZERS

Group 3201 – Blades

Group 3215 – Controls Linkage

Group 3260 – Hydraulic System

Group 3299 – Specifications and Special Tools

SECTION 37 – ARCH OR BOOM, OR CRANES

Group 3740 – Frames

Group 3760 – Hydraulic System

Group 3799 – Specifications and Special Tools

SECTION 38 – GRAPPLE

Group 3803 – Grapple Mechanism

Group 3815 – Control LInkage

Group 3860 – Hydraulic System

Group 3899 – Specifications and Special Tools

SECTION 40 – PTO OR WINCH DRIVE

Group 4025 – Input Drive Shafts

Group 4051 – Gears, Shafts and Bearings

Group 4099 – Specifications and Special Tools


Pages:772

File Format: Pdf

Compatible: All Versions of Windows & Mac

Language: English

Delivery: Instant Download

You will get a PDF (80MB) file