John Deere 350D 400D Articulated Dump Trucks TIER 3 (608490-626762) Operator's Manual OMT224118 PDF - MJODOMT224118.zip

Full Operator's Manual covering the John Deere 350D and 400D Articulated Dump Trucks (ADT), TIER 3 models (serial range 608490—626762), packed with every technical detail needed to run and service these machines.

PRODUCT DETAILS:

Total Pages: 405 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

omt224118 - John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual.pdf

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MAIN SECTIONS

TABLE OF CONTENTS................1

Section 1-1: Safety—Safety and Operator Conveniences................25

Safety and Operator Convenience Features................26

Section 1-2: Safety—General Precautions................27

Recognize Safety Information................28

Follow Safety Instructions................29

Operate Only If Qualified................30

Wear Protective Equipment................31

Avoid Unauthorized Machine Modifications................32

Inspect Machine................33

Stay Clear of Moving Parts................34

Avoid High-Pressure Fluids................35

Avoid High-Pressure Oils................36

Work In Ventilated Area................37

Prevent Fires................38

Prevent Battery Explosions................39

Handle Chemical Products Safely................40

Decommissioning — Proper Recycling and Disposal of Fluids and Components................41

Clean Debris from Machine................42

Prepare for Emergencies................43

Section 1-3: Safety—Operating Precautions................44

Use Steps and Handholds Correctly................45

Start Only From Operator's Seat................46

Use and Maintain Seat Belt................47

Prevent Unintended Machine Movement................48

Avoid Work Site Hazards................49

Keep Riders Off Machine................51

Avoid Backover Accidents................52

Avoid Machine Tip Over................53

Operating on Slopes................54

Operating in Water and Mud................55

Operating or Traveling on Public Roads................56

Inspect and Maintain ROPS................57

Add and Operate Attachments Safely................58

Section 1-4: Safety—Maintenance Precautions................59

Park and Prepare for Service Safely................60

Service Cooling System Safely................61

Remove Paint Before Welding or Heating................62

Make Welding Repairs Safely................63

Drive Metal Pins Safely................64

Service Tires Safely................65

Section 1-5: Safety—Safety Signs................68

Replace Safety Signs................68

Safety Signs................68

Section 2-1: Operation—Operator’s Station................70

Operator Controls................71

Operator Control Functions................73

Sealed Switch Module (SSM)................74

Instrument Panel................78

Instrument Panel Functions................80

Radio Controls—If Equipped................82

Steering Column Lever................84

Operator Seat and Instructional Seat................85

Battery Disconnect Switch and Battery Circuit Breakers................87

Miscellaneous Equipment................88

Monitor Display Unit (MDU)—Default Display Menus................91

Monitor Display Unit (MDU)—Main Menu................95

Monitor Display Unit (MDU)—Counters................96

Monitor Display Unit (MDU)—Actual Values................97

Monitor Display Unit (MDU)—Diagnostics................98

Monitor Display Unit (MDU)—Machine Config................102

Monitor Display Unit (MDU)—Machine ID................104

Monitor Display Unit (MDU)—Service Mode................105

Section 2-2: Operation—Operating the Machine................106

Before Starting Work................107

Operator's Daily Machine Check Before Starting................108

Starting Engine................356

Engine Block Heater—If Equipped................111

Warming Hydraulic System................364

Driving Machine................114

Steering Machine................115

Shifting Transmission................359

Using Range Hold................119

Using Differential Lock................120

Using Inter-Axle Lock................121

Slowing and Stopping the Machine................122

Operating on a Hill................125

Off-Road Operation................126

Loading and Unloading Bin................127

Freeing Stuck Machine................129

Parking the Machine................131

Towing the Machine................132

Removing Drive Shafts for Towing................134

Mechanically Releasing Park Brake................135

Lifting The Machine................136

Loading and Unloading Machine from Trailer................138

Lock All Compartments................140

Section 3-1: Maintenance—Machine................141

Diesel Fuel................142

Lubricity of Diesel Fuel................144

Handling and Storing Diesel Fuel................145

Biodiesel Fuel................146

Testing Diesel Fuel................148

Minimizing the Effect of Cold Weather on Diesel Engines................149

Diesel Engine Oil — Tier 3 and Stage IIIA................151

Diesel Engine Oil and Filter Service Intervals................153

Hydraulic Oil and Wet Disk Brake Cooling Oil................155

Transmission and Transfer Case Oil................156

Axle Gear Oil................157

Final Drive Oil................158

Diesel Engine Coolant (engine with wet sleeve cylinder liners)................159

Drain Intervals for Diesel Engine Coolant................161

John Deere COOL-GARD™ II Coolant Extender................162

Supplemental Coolant Additives................163

Operating in Warm Temperature Climates................164

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender................165

Testing Diesel Engine Coolant................167

Grease................168

Oil Filters................169

Lubricant Storage................170

Alternative and Synthetic Lubricants................171

Section 3-2: Maintenance—Periodic Maintenance................172

Service Your Machine at Specified Intervals................173

Use Correct Fuels and Lubricants................174

Prepare Machine for Maintenance................175

Install Bin Support Rod................177

Install Articulation Locking Bar................178

Lower and Raise Bottom Guard................179

Relieve Pneumatic Pressure................181

Tilt Cab................182

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit................185

Periodic Maintenance Table................186

Section 3-3: Maintenance—As Required................190

Service Engine Air Intake System................191

Drain Primary Fuel Filter (Water Separator)................193

Inspect and Clean Cooling System................194

Check Coolant................274

Clean, Inspect, and Replace Breathers—Transmission, Transfer Case, Axles, and Wet Disk Brake Cooling Oil Reservoir................197

Clean and Inspect Hydraulic Reservoir Breather................199

Inspect Tires, Check Pressure................200

Inspect Engine Belt................205

Replace Pneumatic Block Silencer Filter................206

Section 3-4: Maintenance—Every 10 Hours or Daily................208

Check Engine Coolant Level................209

Check Engine Oil Level................211

Check Transfer Case Oil Level................213

Check Hydraulic Oil Level................214

Check Wet Disk Brake Cooling Oil Level—If Equipped................215

Lubricate Bin Pivots, Cylinder Pins, Steering Cylinder, Articulation Joints, and Oscillation Tube through Drive Shaft Bearings................216

Grease Tailgate Pivots—If Equipped................218

Check Transmission................359

Section 3-5: Maintenance—Initial Service—100 Hours................220

Replace Primary Fuel Filter (Water Separator)................259

Replace Hydraulic System Return Filter................287

Replace Transmission Oil Filters................271

Change Axle Oil................280

Change Final Drive Oil................281

Replace Transfer Case Oil Filter................273

Section 3-6: Maintenance—Every 250 Hours................230

Take Engine Oil Sample................231

Change Engine Oil and Replace Filter................232

Section 3-7: Maintenance—Every 500 Hours................235

Check Transmission Oil Level................236

Inspect, Clean, and Replace Cab Air Filter................240

Check Batteries, Clean and Tighten Terminals................242

Inspect and Clean Hydraulic Fan................244

Check Front Axle Suspension Struts................245

Check Dry Caliper Service Brake Pad Wear— If Equipped................247

Check Park Brake Pad Wear................248

Inspect PTO Propshaft Front U-Joint (Grease if Required)................249

Take Fluid Samples................250

Replace Crankcase Breather (Oil Separator)(S.N.—200802)................235

Clean Crankcase Breather (S.N. 200803—)................253

Section 3-8: Maintenance—Every 1000 Hours................255

Adjust Engine Valve Clearance................256

Clean Fuel Screen................257

Replace Primary Fuel Filter (Water Separator)................259

Replace Secondary Fuel Filter................261

Replace Wet Disk Brake Cooling Oil Filter—If Equipped................262

Check Axle Oil Levels................264

Check Final Drive Oil Levels................265

Replace Hydraulic System Return Filter................287

Replace Hydraulic Tank Breather................268

Check and Adjust Bin Shock Pads................269

Replace Transmission Oil Filters................271

Replace Transfer Case Oil Filter................273

Check Coolant................274

Section 3-9: Maintenance—Every 2000 Hours................275

Replace Breathers—Transmission, Transfer Case, and Axles................276

Change Transmission Oil................278

Change Axle Oil................280

Change Final Drive Oil................281

Change Transfer Case Oil................282

Change Wet Disk Brake Cooling Oil—If Equipped................284

Replace Pneumatic System Dryer-Filter................286

Replace Hydraulic System Return Filter................287

Section 3-10: Maintenance—Every 3000 Hours................289

Replace Engine Belt Tensioner................290

Replace Hydraulic Suction Screen................291

Section 3-11: Maintenance—Every 4000 Hours................293

Change Hydraulic Oil................294

Clean and Inspect Hydraulic Pump Driveshaft Damper Coupler................296

Section 3-12: Maintenance—Every 6000 Hours................297

Replace Universal Joints................298

Drain, Flush and Refill Engine Cooling System................299

Section 4-1: Miscellaneous—Machine................301

Do Not Service Control Valves, Cylinders, Pumps, or Motors................302

Do Not Service Injection Nozzles................303

Prime Fuel System................304

Check Engine Air Intake System................305

Check Brake Accumulators................306

Check Wheel Nuts................307

Lubricate Hinges................308

JDLink™ Machine Monitoring System (MMS)—If Equipped................309

Fuse and Relay Compartment (S.N. —617192)................310

Fuse and Relay Compartment (S.N. 617193—)................312

Using Battery Charger................315

Handling, Checking and Servicing Batteries Carefully................317

Replace Batteries (S.N. —617192)................320

Replace Batteries (S.N. 617193—)................322

Using Booster Batteries—24-Volt System................324

Replace Front Turn Signal Bulb, Headlight Bulb, and Front Park Light Bulb................325

Adjust Headlights................327

Replace Backup Light and Work Light—If Equipped................328

Replace Tail and Brake Light and Rear Turn Signal................329

Replace Dome Light Bulb................330

Imperial and SAE (Inch) Cap Screw and Nut Torque Values................331

Welding On Machine................332

Welding Near Electronic Control Units................333

Keep Electronic Control Unit Connectors Clean................334

Metric Cap Screw and Nut Torque Values................335

Hardware Torque Specifications................336

Unified Inch Bolt and Screw Torque Values................337

Metric Bolt and Screw Torque Values................339

Section 4-2: Miscellaneous—Operational Checkout................342

Operational Checkout................342

Section 4-3: Miscellaneous—Troubleshooting................354

Troubleshooting Procedure................355

Engine................356

Transmission................359

Axle................360

Tires................362

Brakes................363

Hydraulic System................364

Instruments and Controls................365

Electrical System................366

Rear Frame and Cab................368

Displaying Transmission Stored Codes................369

Transmission Diagnostic Code Response................371

Section 4-4: Miscellaneous—Storage................372

Prepare Machine for Storage................373

Monthly Storage Procedure................375

Section 4-5: Miscellaneous—Machine Numbers................377

Record Product Identification Number (PIN)................378

Record Engine Serial Number................379

Record Transmission Serial Number................380

Record Front Axle Serial Number................381

Record Middle Axle Serial Number................382

Record Rear Axle Serial Number................383

Keep Proof of Ownership................384

Keep Machines Secure................385

Section 4-6: Miscellaneous—Specifications................386

Engine Specifications................387

350D Articulated Dump Truck Specifications................386

400D Articulated Dump Truck Specifications................386

Drain and Refill Capacities................395

Travel Speeds................396

John Deere 350D and 400D Articulated Dump Trucks TIER 3 (608490—626762) Operator's Manual (OMT224118)