Porsche Boxster & Cayman 981 986 Workshop Repair Service Manual 1997-2004 PDF - MPSC981986OPES.zip

A complete factory-style service and repair guide featuring Electrical Wiring Diagrams for the Porsche Boxster and Cayman 981/986, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these cars to the standard of a trained professional.

Inside the Porsche Boxster & Cayman 981/986 workshop service and repair guide you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Porsche 981 Boxster_Cayman Repair Manual.pdf

Porsche 986 Boxster Parts Book 1997-2004.pdf

Porsche Boxster (986) & Boxster S (986) Cabriolet Technical Manual - Repair & Service.pdf

Porsche Boxster & Boxster S Service Manual 1997-2004.pdf

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PRODUCT DETAILS:

Total Pages: 7,655 pages

File Format: PDF

Language: English

TABLE OF CONTENTS

Porsche 981 Boxster_Cayman Repair Manual....1

Table of Content....1

ACCESSORIES AND BODY CAB....2

ACCESSORIES AND BODY, CAB 50 - Body Front - (981) Boxster_Cayman....2

ACCESSORIES AND BODY, CAB 51 - Body Center, Roof, Frame - (981) Boxster_Cayman....84

ACCESSORIES AND BODY, CAB 53 - Body Rear - (981) Boxster_Cayman....170

ACCESSORIES AND BODY, CAB 55 - Lids, Flaps - (981) Boxster_Cayman....262

ACCESSORIES AND BODY, CAB 57 - Door Front, Central Locking System - (981) Boxster_Cayman....342

ACCESSORIES AND BODY, CAB 63 - Bumpers - (981) Boxster_Cayman....402

ACCESSORIES AND BODY, CAB 64 - Glazing, Window Control - (981) Boxster_Cayman....449

ACCESSORIES AND BODY, CAB 66 - Exterior Equipment - (981) Boxster_Cayman....558

ACCESSORIES AND BODY, CAB 68 - Interior Equipment - (981) Boxster_Cayman....627

ACCESSORIES AND BODY, CAB 70 - Linings, Insulation - (981) Boxster_Cayman....680

ACCESSORIES AND BODY, CAB 72 - Seat Frames - (981) Boxster_Cayman....781

ACCESSORIES AND BODY, CAB 74 - Seat Upholsteries, Cover - (981) Boxster_Cayman....897

ACCESSORIES AND BODY, CAB 7X - Body-Equipment Inside - General - (981) Boxster_Cayman....999

ACCESSORIES AND BODY, CAB 90 - Instruments - (981) Boxster_Cayman....1008

ACCESSORIES AND BODY, CAB 91 - Radio, Stereo, Telephone, On-Board Computer - (981) Boxster_Cayman....1043

ACCESSORIES AND BODY, CAB 92 - Windshield Wiper And Washer System - (981) Boxster_Cayman....1121

ACCESSORIES AND BODY, CAB 94 - Lights, Lamps, Switches, Exterior - (981) Boxster_Cayman....1155

ACCESSORIES AND BODY, CAB 96 - Lights, Lamps, Switches, Interior - (981) Boxster_Cayman....1223

ACCESSORIES AND BODY, CAB 97 - Cables - (981) Boxster_Cayman....1254

BRAKES....1344

BRAKES 45 - Anti Locking Brake System (ABS) - (981) Boxster_Cayman....1344

BRAKES 46 - Brakes - Brake Mechanics - (981) Boxster_Cayman....1363

BRAKES 47 - Brakes - Hydraulic Brake System, Regulator - (981) Boxster_Cayman....1439

ELECTRICAL....1482

ELECTRICAL 2X - Petrol, Exhaust, Engine-Electric - General - (981) Boxster_Cayman....1482

ELECTRICAL 9X - Electrical System - General - (981) Boxster_Cayman....1507

ENGINE 27 - Starter, Power Supply, Cruise Control - (981) Boxster_Cayman....1553

SYSTEM WIRING DIAGRAMS Porsche - Cayman....1592

Using Wiring Diagrams....1708

ENGINE....1717

ENGINE 10 - Engine - Crankcase, Suspension - (981) Boxster_Cayman....1717

ENGINE 13 - Engine - Crankgear, Pistons - (981) Boxster_Cayman....1805

ENGINE 15 - Engine - Cylinder Head, Valve Control - (981) Boxster_Cayman....1884

ENGINE 17 - Engine - Lubrication - (981) Boxster_Cayman....1951

ENGINE 19 - Engine - Cooling - (981) Boxster_Cayman....2022

ENGINE 20 - Fuel Supply, Control - (981) Boxster_Cayman....2149

ENGINE 24 - Fuel System - Electronic Ignition - (981) Boxster_Cayman....2201

ENGINE 26 - Exhaust System - (981) Boxster_Cayman....2312

ENGINE 27 - Starter, Power Supply, Cruise Control - (981) Boxster_Cayman....2344

ENGINE 28 - Ignition System - (981) Boxster_Cayman....2390

GENERAL INFORMATION 1X - Engine - General - (981) Boxster_Cayman....2418

HVAC....2445

HVAC 80 - Heating - (981) Boxster_Cayman....2445

HVAC 85 - Ventilation - (981) Boxster_Cayman....2450

HVAC 87 - Air Conditioning - (981) Boxster_Cayman....2498

HVAC 8X - Air Conditioning - General - (981) Boxster_Cayman....2554

RESTRAINTS....2577

RESTRAINTS 69 - Passenger Protection - (981) Boxster_Cayman....2577

STEERING....2693

STEERING 48 - Steering - (981) Boxster_Cayman....2693

SUSPENSION....2748

SUSPENSION 40 - Front Wheel Suspension, Drive Shafts - (981) Boxster_Cayman....2748

SUSPENSION 42 - Rear Wheel Suspension, Drive Shafts - (981) Boxster_Cayman....2788

SUSPENSION 43 - Level Control, Air Suspension - (981) Boxster_Cayman....2843

SUSPENSION 44 - Wheels, Tires, Suspension Alignment - (981) Boxster_Cayman....2851

SUSPENSION PORSCHE WHEEL ALIGNMENT SPECIFICATIONS....2921

TRANSMISSION....2960

TRANSMISSION 30 - Clutch, Control - (981) Boxster_Cayman....2960

TRANSMISSION 34 - Mechanical Gear-Shift System - Actuation, Housing - (981) Boxster_Cayman....2995

TRANSMISSION 35 - Mechanical Gear-Shift System - Gears & Shafts - (981) Boxster_Cayman....3031

TRANSMISSION 37 - Automatic Transmission - Actuation, Ass....3035

TRANSMISSION 38 - Automatic Transmission - Gears, Control - (981) Boxster_Cayman....3086

TRANSMISSION 39 - Final Drive - Differential, Differential Lock - (981) Boxster_Cayman....3112

TRANSMISSION 3X - Power Transmission - General - (981) Boxster_Cayman....3165

REMINDER INDICATOR (RESET PROCEDURES) Porsche - 1977-16....3172

2013-15 MAINTENANCE 03 - Maintenance, Diagnostics - (981) Boxster_Cayman....3180

Porsche 986 Boxster Parts Book 1997-2004....3207

Main Group 0: Accessories and others....3207

001: tools, jack....3207

004: paint touch-up applicator....3210

Main Group 1: Engine....3212

101: replacement engine....3212

102: crankshaft....3218

103: cylinder head....3222

104: oil pump....3229

105: water pump, thermostat housing....3235

106: air cleaner....3246

107: throttle valve housing....3248

108: air injection system....3254

109: engine suspension....3258

198: set of seals....3259

Main Group 2: Fuel system, exhaust system....3262

201: fuel tank....3262

202: exhaust system....3267

Main Group 3: Transmission....3272

301: clutch....3272

302: replacement transmission, transmission case....3277

303: gears, shafts....3282

304: manual transmission, shift rods, forks....3288

305: differential....3289

306: transmission suspension....3293

320: tiptronic, differential....3295

330: tiptronic, converter....3298

340: tiptronic, oil filter, oil sump....3300

360: tiptronic, atf-cooler, atf-pipes....3303

370: iptronic, transmission suspension....3305

Main Group 4: Front axle, steering....3306

401: cross member, track control arm....3306

402: springs, shock absorber strut....3310

403: power assisted steering, steering gear, steering (parts)....3313

Main Group 5: Rear axle....3326

501: rear axle, wheel carrier, control arm, wheel hub....3326

502: shock absorber, coil spring....3336

Main Group 6: Wheels, brakes....3339

601: wheels....3339

602: disk brake, front axle....3343

603: disk brake, rear axle....3345

604: brake master cylinder, brakeservo, pre-carging hydraulic pump, reservoir....3348

605: hydraulic unit, antiblock system control....3357

Main Group 7: Hand lever system, pedal cluster....3359

701: transmission control, manual transmission....3359

702: pedal system....3372

Main Group 8: Body....3380

801: body in white....3380

802: bumper, front....3399

803: cover, front....3405

804: bare door, installation parts, door lock....3411

805: glasses....3418

807: luggage compartment, front....3420

808: seat....3454

809: dashboard lining, with retaining frame....3455

810: insignias....3494

811: folding top covering, inner lining....3496

812: safty roll bar, seat belt....3508

813: heating system 1, feed line, return line....3513

898: repair kits, set of locks....3524

Main Group 9: Electrical equipment....3525

901: ignition system....3525

902: central electr. equipment, dashboard....3529

903: fanfare, horn....3547

904: windshield wiper system, rain sensor....3557

905: headlamps, side turn signals....3561

906: instruments complete....3567

907: tempomat....3576

911: radio, amplifier....3577

MSP-Pages....3590

V-Pages....3596

Porsche Boxster & Boxster S Service Manual 1997-2004....3607

Porsche Boxster Service Manual....3607

Summary....3611

Foreword....3612

00 Warnings and Cautions....3613

01 Vehicle Identification and VIN Decoder....3615

02 Boxster Familiarization....3617

03 Service and Maintenance....3652

10 Engine Removal and Installation....3693

13 Engine Pulleys and Seals....3710

15 Cylinder Head....3718

17 Lubrication System....3728

19 Cooling System....3734

20 Fuel Storage and Supply....3750

24 Fuel Injection....3758

26 Exhaust System....3796

27 Battery, Starter, Alternator....3804

28 Ignition System....3814

30 Clutch....3820

32 Torque Converter....3828

34 Manual Transmission....3830

37 Automatic Transmission....3844

40 Front Suspension....3862

42 Rear Suspension....3874

44 Wheels, Tires and Alignment....3892

45 Antilock Brakes (ABS)....3896

46 Brakes-Mechanical....3908

47 Brakes-Hydraulic....3916

48 Steering....3924

50 Fenders, Drains....3938

55 Trunk Lids....3942

57 Doors and Locks....3950

61 Convertible Top....3958

63 Bumpers....3968

64 Door Windows....3978

66 Exterior Equipment....3990

69 Seat Belts, Airbags....3998

70 Interior Trim....4014

72 Seats....4020

80 Heating....4022

87 Air-conditioning....4026

90 Instruments, Horns....4038

91 Radio and Communication....4048

92 Wipers and Washers....4058

94 Exterior Lights....4070

96 Interior Lights, Anti-theft....4084

97 Fuses, Relays, Component Location....4096

EWD Electrical Wiring Diagrams....4138

Index....4268

Porsche Boxster (986) & Boxster S (986) Cabriolet Technical Manual - Repair & Service....4277

986 Group 0a General....4277

Entire Vehicle - General....4277

General....4287

Engine....4288

Transmission....4291

Running Gear....4292

Body....4301

Electrics....4309

Technical Data....4314

Plug-in couplings for pipelines (new system)....4324

Lifting the vehicle....4330

Power supply - general (work instructions after disconnecting the battery)....4332

Technical data Boxster (2.7 I)....4334

Technical data Boxster S (3.2 l)....4345

Sales Check....4356

Removing transport arrangement....4357

Convertible top: Checking operation....4358

coding alarm system for Great Britain and Belgium....4360

Maintenance....4361

Maintenance schedule....4361

Maintenance....4364

Body equipment, exterior....0

Body equipment....0

Colour range for 1998 models....4277

986 Group 0a Diagnosis To 45....4390

986 Group 0a Diagnosis From 69....4551

Porsche 986....0

986 Owner' Manual....4939

Table of Contents....4946

Controls, Instruments....4947

Shifting Gear....5073

Mobile Roofs....5081

Maintenance, Car Care....5097

Practical Tips, Emergency Service....5130

Vehicle Identification, Technical Data....5168

Index....5189

Service Information Technik 2002....5194

986 Group 1 Engine To 13....5216

986 Group 1 Engine From 15....5501

986 Group 2 Fuel-Exhaust....5652

Body equipment, interior....0

Linings, insulation....0

Removing and installing cowl panel cover....5652

Seat frames....0

Disassembling and assembling the seat frame....5652

986 Group 3 Transmission-Manual....5748

Body equipment, interior....0

Seat frames....0

Disassembling and assembling backrest frame....5748

986 Group 3 Transmission-Automatic....5884

Body equipment, interior....0

Linings, insulation....0

Disassembling and assembling the dashboard....0

Assembling the dashboard....0

- Installing the regulator for wiping interval....5884

Seat upholsteries, cover....0

Removing and installing covering from front seat....5884

986 Group 4 Running Gear....5971

986 Group 5 Body....6177

986 Group 6 Body Exterior....6414

Body equipment, interior....0

Linings, insulation....0

Disassembling and assembling the dashboard....0

Disassembling the dashboard....6414

986 Group 7 Body Interior....6689

Body equipment, interior....6689

Linings, insulation....6699

Disassembling and assembling the dashboard....6700

Disassembling the dashboard....6701

- Removing the regulator for wiping interval....6707

- Removing the cigarette lighter....6707

Assembling the dashboard....6708

- Installing the regulator for wiping interval....6714

- Instaling the cigarette lighter....6714

Removing and installing the dashboard....6715

Removing and installing cowl panel cover....6719

Disassembling and assembling door trim panel....6723

Seat frames....6729

Removing and installing front seat....6729

Disassembling and assembling the seat frame....6734

Disassembling and assembling backrest frame....6739

Seat upholsteries, cover....6743

Removing and installing covering from front seat....6744

Removing and installing covering from front backrest....6752

986 Group 8-9 AC-Electrics....6769

Body equipment, interior....0

Seat frames....0

Removing and installing front seat....6769

Seat upholsteries, cover....0

Removing and installing covering from front seat....6769