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John Deere 470GLC Excavator 6UZ1XZSA-01 Engine Operation and Test Manual TM12174 PDF - MJODTM12174.zip

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A full-service Diagnostic, Operation and Test guide, complete with Electrical Wiring Diagrams, for the John Deere 470GLC Excavator (PIN: 1FF470GX_ _E470001- ), containing every piece of workshop data needed to service, troubleshoot, and rebuild the machine at a professional level.


The John Deere 470GLC Excavator Diagnosis and Test shop manual covers the following:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM12174 - John Deere 470GLC Excavator with 6UZ1XZSA-01 Engine Technical Manual - Operation and Test.PDF


tm12198 - John Deere Excavadora 470GLC.pdf


tm12186 - John Deere Excavatrice 470GLC.pdf


Total Pages: 1,356 pages


File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)


Category: Operation and Test


Language: Spanish English French


Models: John Deere - 470GLC Excavator - 1FF470GX__E470001- (iT4/S3B)


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety


Diagnostics


Main Controller (MCZ) Diagnostic Trouble Codes


Engine Control Unit (ECU) Diagnostic Trouble Codes


Monitor Controller (DSZ) Diagnostic Trouble Codes


Air Conditioner Controller (ACF) Diagnostic Trouble Codes


Operational Checkout Procedure


Operational Checkout Procedure


Engine


Theory of Operation


Diagnostic Information


Adjustments


Tests


Electrical System


System Information


System Diagrams


Sub-System Diagnostics


Monitor Operation


References


Power Train


Theory of Operation


Diagnostic Information


Hydraulic System


Theory of Operation


Diagnostic Information


Tests


Heating and Air Conditioning


Theory of Operation


Diagnostic Information


Tests


Dealer Fabricated Tools


TABLE OF CONTENTS............1


Section 9000: General Information............22


Group 01: Safety............22


Recognize Safety Information............25


Follow Safety Instructions............26


Operate Only If Qualified............27


Wear Protective Equipment............28


Avoid Unauthorized Machine Modifications............29


Add Cab Guarding For Special Uses............30


Inspect Machine............31


Stay Clear of Moving Parts............32


Avoid High-Pressure Fluids............33


Avoid High-Pressure Oils............34


Work In Ventilated Area............35


Prevent Fires............36


Prevent Battery Explosions............37


Handle Chemical Products Safely............38


Decommissioning — Proper Recycling and Disposal of Fluids and Components............39


Exhaust Filter Ash Handling and Disposal............40


Prepare for Emergencies............41


Clean Debris from Machine............42


Use Steps and Handholds Correctly............43


Start Only From Operator's Seat............44


Use and Maintain Seat Belt............45


Prevent Unintended Machine Movement............46


Avoid Work Site Hazards............47


Keep Riders Off Machine............49


Avoid Backover Accidents............50


Inspect and Maintain ROPS............51


Avoid Machine Tip Over............52


Use Special Care When Lifting Objects............54


Add and Operate Attachments Safely............55


Park and Prepare for Service Safely............56


Service Cooling System Safely............57


Remove Paint Before Welding or Heating............58


Make Welding Repairs Safely............59


Drive Metal Pins Safely............60


Clean Exhaust Filter Safely............61


Section 9001: Diagnostics............64


Group 10: Main Controller (MCZ) Diagnostic Trouble Codes............74


Main Controller (MCZ) Diagnostic Trouble Codes............74


Controller Area Network 0 (CAN 0) Circuit Diagnostics............75


Controller Area Network 1 (CAN 1) Circuit Diagnostics............76


Interface Controller Area Network (N-CAN) Diagnostics............77


Engine Controller Area Network (Engine CAN) Diagnostics............78


011000.02 - Abnormal EEPROM............64


011001.02 - Abnormal RAM............64


011002.02 - Abnormal A/D Converter............64


011003.03 - Abnormal Sensor Voltage............64


011004.02 - CAN Communication Error 1............64


011005.02 - CAN Communication Error 2............64


011006.02 - Engine Controller Communication Error............64


011007.02 - (CAN 0) Data Converter Communication Error 1............64


011008.02 - (CAN 1) Data Converter Communication Error 2............64


011009.02 - (CAN 0) Monitor Controller Communication Error 1............64


011010.02 - (CAN 1) Monitor Controller Communication Error 2............64


011100.02 - Abnormal Engine Speed............64


011101.03 - Engine Control Dial Sensor Circuit High............64


011101.04 - Engine Control Dial Sensor Circuit Low............64


011200.03 - Pump 1 Delivery Pressure Sensor Circuit High............64


011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low............64


011202.03 - Pump 2 Delivery Pressure Sensor Circuit High............64


011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low............64


011206.03 - Pump 1 Control Pressure Sensor Circuit High............64


011206.04 - Pump 1 Control Pressure Sensor Circuit Low............64


011208.03 - Pump 2 Control Pressure Sensor Circuit High............64


011208.04 - Pump 2 Control Pressure Sensor Circuit Low............64


011301.03 - Swing Pressure Sensor Circuit High............64


011301.04 - Swing Pressure Sensor Circuit Low............64


011302.03 - Boom Up Pressure Sensor Circuit High............64


011302.04 - Boom Up Pressure Sensor Circuit Low............64


011303.03 - Arm In Pressure Sensor Circuit High............65


011303.04 - Arm In Pressure Sensor Circuit Low............65


011304.03 - Travel Pressure Sensor Circuit High............65


011304.04 - Travel Pressure Sensor Circuit Low............65


011325.03 - Bucket Curl Pressure Sensor Circuit High............65


011325.04 - Bucket Curl Pressure Sensor Circuit Low............65


011405.02 - Travel Speed Solenoid Feedback Current Abnormal............65


0011405.03 - Travel Speed Solenoid Feedback Current High............65


011405.04 - Travel Speed Solenoid Feedback Current Low............65


011408.02 - Exhaust Filter Regulator Solenoid Feedback Current Abnormal............65


011408.03 - Exhaust Filter Regulator Solenoid Feedback Current High............65


011408.04 - Exhaust Filter Regulator Solenoid Feedback Current Low............65


011412.02 - Fan Pump Control Solenoid Feedback Current Abnormal............65


011412.03 - Fan Pump Control Solenoid Feedback Current High............65


011412.04 - Fan Pump Control Solenoid Feedback Current Low............65


011428.02 - Arm Flow Rate Control Solenoid Feedback Current Abnormal............65


011428.03 - Arm Flow Rate Control Solenoid Feedback Current High............65


011428.04 - Arm Flow Rate Control Solenoid Feedback Current Low............65


011802.03 - Boom Bottom Pressure Sensor Circuit Voltage High............65


011802.04 - Boom Bottom Pressure Sensor Circuit Voltage Low............65


011901.03 - Hydraulic Oil Temperature Sensor Circuit High............65


011901.04 - Hydraulic Oil Temperature Sensor Circuit Low............65


011942.03 - Attachment Pressure Sensor Circuit Voltage High............65


011942.04 - Attachment Pressure Sensor Circuit Voltage Low............65


011943.03 - Counterweight Cylinder Pressure Sensor Circuit Voltage High............65


011943.04 - Counterweight Cylinder Pressure Sensor Circuit Voltage Low............65


011944.03 - Pilot Pressure Sensor (5-spool) Circuit Voltage High............65


011944.04 - Pilot Pressure Sensor (5-spool) Circuit Voltage Low............65


011945.03 - Pilot Pressure Sensor (4-spool) Circuit Voltage High............65


011945.04 - Pilot Pressure Sensor (4-spool) Circuit Voltage Low............65


011948.02 - Power Dig Solenoid Feedback Current Abnormal............65


011948.03 - Power Dig Solenoid Feedback Current High............65


011948.04 - Power Dig Solenoid Feedback Current Low............65


011950.02 - Pump Control Valve Solenoid 2 Feedback Current Abnormal............66


011950.03 - Pump Control Valve Solenoid 2 Feedback Current High............66


011950.04 - Pump Control Valve Solenoid 2 Feedback Current Low............66


011951.02 - Pump Control Valve Solenoid 1 Feedback Current Abnormal............66


011951.03 - Pump Control Valve Solenoid 1 Feedback Current High............66


011951.04 - Pump Control Valve Solenoid 1 Feedback Current Low............66


011953.02 - Swing Flow Rate Solenoid Feedback Current Abnormal............66


011953.03 - Swing Flow Rate Solenoid Feedback Current High............66


011953.04 - Swing Flow Rate Solenoid Feedback Current Low............66


011971.02 - Pump Control Valve Solenoid 1 Abnormal Learning............66


011972.02 - Pump Control Valve Solenoid 2 Abnormal Learning............66


011978.03 - Auxiliary 2 Pilot Pressure Sensor Circuit High Input............66


011978.04 - Auxiliary 2 Pilot Pressure Sensor Circuit Low Input............66


011979.03 - Auxiliary 1 Pilot Pressure Sensor Circuit High Input............66


011979.04 - Auxiliary 1 Pilot Pressure Sensor Circuit Low Input............66


011981.02 - Fan Reversing Solenoid 2 Feedback Current Abnormal............66


011981.03 - Fan Reversing Solenoid 2 Feedback Current High............66


011981.04 - Fan Reversing Solenoid 2 Feedback Current Low............66


011982.02 - Fan Reversing Solenoid 1 Feedback Current Abnormal............66


011982.03 - Fan Reversing Solenoid 1 Feedback Current High............66


011982.04 - Fan Reversing Solenoid 1 Feedback Current Low............66


011983.02 - Intake Air Temperature Receive Error............66


011984.02 - Boost Temperature Receive Error............66


011985.02 - Pump Control Valve Solenoid 2 Learning Failure............66


011986.02 - Pump Control Valve Solenoid 1 Learning Failure............66


011989.02 - Boom Overload Relief Solenoid Feedback Current Abnormal............66


011989.03 - Boom Overload Relief Solenoid Feedback Current High............66


011989.04 - Boom Overload Relief Solenoid Feedback Current Low............66


011990.03 - Counterweight Lever Pressure Sensor Circuit Voltage High............66


011990.04 - Counterweight Lever Pressure Sensor Circuit Voltage Low............66


011992.03 - Pump 2 Control Pressure Sensor Circuit Voltage High............66


011992.04 - Pump 2 Control Pressure Sensor Circuit Voltage Low............66


011994.03 - Pump 1 Control Pressure Sensor Circuit Voltage High............66


011994.04 - Pump 1 Control Pressure Sensor Circuit Voltage Low............67


011995.03 - Arm Out Pressure Sensor Circuit High............67


011995.04 - Arm Out Pressure Sensor Circuit Low............67


011997.03 - Bucket Dump Pressure Sensor Circuit High............67


011997.04 - Bucket Dump Pressure Sensor Circuit Low............67


011998.03 - Boom Down Pressure Sensor Circuit High............67


011998.04 - Boom Down Pressure Sensor Circuit Low............67


020062.02 - Hydraulic Oil Temperature Alarm............67


Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes............300


Engine Control Unit (ECU) Diagnostic Trouble Codes............300


000081.00 - High Exhaust Filter Differential Pressure (P2453)............67


000081.01 - Low Exhaust Filter Differential Pressure (P2452)............67


000081.02 - Zero-point calibration of Exhaust Filter differential pressure sensor is abnormal (P2456)............67


000081.03 - Exhaust Filter Differential Pressure Sensor Circuit High Input (P2455)............67


000081.04 - Exhaust Filter Differential Pressure Sensor Circuit Low Input (P2454)............67


000091.02 - Accelerator Pedal Position Sensor 1-2 Correlation (P2138)............67


000091.03 - Accelerator Pedal Position Sensor 1 High Input (P2123)............67


000091.03 - Accelerator Pedal Position Sensor 2 High Input (P2128)............67


000091.04 - Accelerator Pedal Position Sensor 1 Low Input (P2122)............67


000091.04 - Accelerator Pedal Position Sensor 2 Low Input (P2127)............67


000100.03 - Engine Oil Pressure Sensor Circuit High Input (P0523)............67


000100.04 - Engine Oil Pressure Sensor Circuit Low Input (P0522)............67


000102.00 - Overboost-Pressure (P0234)............67


000102.01 - Declined Boost Pressure (P0299)............67


000102.03 - Boost Pressure Sensor Circuit High Input (P0238)............67


000102.04 - Boost Pressure Sensor Circuit Low Input (P0237)............67


000105.03 - Boost Temperature Sensor Circuit High Input (P1113)............67


000105.04 - Boost Temperature Sensor Circuit Low Input (P1112)............67


000108.03 - Atmospheric Pressure Sensor Circuit High Input (P2229)............67


000108.04 - Atmospheric Pressure Sensor Circuit Low Input (P2228)............67


000110.00 - Overheat (P0217)............67


000110.03 - Engine Coolant Temperature Circuit High Input (P0118)............67


000110.04 - Engine Coolant Temperature Circuit Low Input (P0117)............68


000132.03 - Air Flow Sensor Circuit High Input (P0103)............68


000132.04 - Air Flow Sensor Circuit Low Input (P0102)............68


000157.00 - Pressure Increase in Common Rail (Secondary) (P0088)............68


000157.03 - Common Rail Pressure Sensor Circuit High Input (P0193)............68


000157.04 - Common Rail Pressure Sensor Circuit Low Input (P0192)............68


000157.15 - Abnormal Common Rail Pressure (Over Pumping) (P0089)............68


000157.16 - Pressure Increase in Common Rail (Primary) (P0088)............68


000158.03 - Abnormally High Battery System Voltage (P0563)............68


000172.03 - Intake Air Temperature Sensor Circuit High Input (P0113)............68


000172.04 - Intake Air Temperature Sensor Circuit Low Input (P0112)............68


000173.00 - Abnormally High Exhaust Air Temperature Sensor 1 (DPF Inlet) (P0426)............68


000173.03 - Exhaust Temperature Sensor 1 Circuit High Input (DPF Inlet) (P0428)............68


000173.04 - Exhaust Temperature Sensor 1 Circuit Low Input (DPF Inlet) (P0427)............68


000174.03 - Combustion Temperature Sensor Circuit High Input (P0183)............68


000174.04 - Combustion Temperature Sensor Circuit Low Input (P0182)............68


000190.00 - Engine Overrun (P0219)............68


000628.02 - Abnormal ROM (P0601)............68


000633.07 - Common Rail Pressure Limiter Open (P0087)............68


000636.02 - Abnormal Cam Angle Sensor (No Signal) (P0340)............68


000636.07 - Phase Difference between Cam and Sensor (P0016)............68


000639.02 - Abnormal CAN Time-out (U0101)............68


000639.19 - Abnormal CAN Bus (U0073)............68


000651.05 - Cylinder 1 Injector Circuit Open (P0201)............68


000652.05 - Cylinder 2 Injector Circuit Open (P0202)............68


000653.05 - Cylinder 3 Injector Circuit Open (P0203)............68


000654.05 - Cylinder 4 Injector Circuit Open (P0204)............68


000655.05 - Cylinder 5 Injector Circuit Open (P0205)............68


000656.05 - Cylinder 6 Injector Circuit Open (P0206)............68


000723.02 - Crank Position Sensor Failure (No Signal) (P0335)............68


000723.02 - Crank Position Sensor Failure (Abnormal Signal) (P0336)............68


001077.02 - Abnormal CPU (P0606)............68


001079.02 - Abnormal 5V-Electric Power Circuit #1 (P0641)............68


001080.02 - Abnormal 5V-Electric Power Circuit #2 (P0651)............69


001131.03 - Manifold Temperature Sensor Circuit High Input (P041C)............69


001131.04 - Manifold Temperature Sensor Circuit Low Input (P041D)............69


001239.01 - Pressure Decline in Common Rail (No Pumping Pressure) (P1093)............69


001239.17 - Pressure Decline in Common Rail (Low Pumping Pressure—First Stage) (P1093)............69


001240.01 - Pressure Decline in Common Rail (Low Pumping Pressure—Second Stage) (P0093)............69


001347.03 - SCV Drive Circuit + Short Circuit B (P0092)............69


001347.04 - SCV Drive Circuit Open or Short Circuited to GND (P0091)............69


001348.03 - Fuel Pressure Regulator 2 Control Circuit High (P2296)............69


001348.04 - Fuel Pressure Regulator 2 Control Circuit Low (P2295)............69


001348.12 - Fuel Pressure Regulator 2 Solenoid Control Circuit (P1063)............69


001381.03 - Fuel Filter Restriction Sensor Circuit High Input (P1294)............69


001381.04 - Fuel Filter Restriction Sensor Circuit Low Input (P1293)............69


001485.05 - Abnormal Main Relay Circuit (Inactivation) (P0685)............69


001485.06 - Abnormal Main Relay Circuit (Kept closed) (P0687)............69


010001.02 - EGR Position Error (Brushless Type) (P0409)............69


010001.13 - Abnormal EGR Zero-point calibration (P1404)............69


010002.02 - Abnormal EGR Valve Control Circuit (P0404)............69


010003.02 - Abnormal Injector Common 1 Circuit (P2146)............69


010004.02 - Abnormal Injector Common 2 Circuit (P2149)............69


010005.02 - Abnormal Charge Circuit (Bank 1) (P1261)............69


010006.02 - Abnormal Charge Circuit (Bank 2) (P1262)............69


010007.02 - Abnormal CPU Monitor IC (P0606)............69


010008.02 - Abnormal A/D Converter (P060B)............69


010009.02 - Abnormal 5V-Electric Power Circuit #3 (P0697)............69


010010.02 - Abnormal 5V-Electric Power Circuit #4 (P1655)............69


010012.02 - Abnormal 12V Circuit (P0560)............69


010013.02 - Abnormal EEPROM/Abnormal HDEEPROM (P1621)............69


010020.02 - Abnormal EGR Valve 2 Control Circuit (P140A)............69


010021.13 - Abnormal EGR 2 Position (P140C)............69


010021.02 - Abnormal EGR 2 Sensor Circuit (P140B)............69


010022.02 - Abnormal Intake Throttle Control Circuit (P0638)............69


010022.03 - Intake Throttle Position Sensor Circuit High Input (P0123)............69


010022.04 - Intake Throttle Position Sensor Circuit Low Input (P0122)............70


010023.02 - Abnormal CAN VGT Time-out/ISO-CAN VGT Communication Error (U0110)............70


010023.12 - Abnormal VGT Turbo (P0045)............70


010023.19 - VGT Communication Error (U0411)............70


010024.03 - Exhaust Temperature Sensor 2 Circuit High Input (DOC Inlet) (P042D)............70


010024.04 - Exhaust Temperature Sensor 2 Circuit Low Input (DOC Inlet) (P042C)............70


010025.05 - Exhaust Filter Light Failure (P1669)............70


010026.00 - Exhaust Filter PM Over-Restriction 2 (P1455)............70


010026.15 - Exhaust Filter PM Over-Restriction (P242F)............70


010027.00 - Exhaust Filter Cleaning Decision Error (P1471)............70


010028.00 - Abnormally High Exhaust Temperature Sensor 2 (DOC Outlet) (P042B)............70


010029.00 - Over Frequent Exhaust Filter Regeneration Time-Out (P2458)............70

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