John Deere 7210 7410 7510 2WD MFWD Tractor Diagnosis and Tests Service Manual (TM1654) PDF - MJODTM1654.zip
A Complete Diagnosis & Tests Technical Manual, complete with electrical wiring diagrams for John Deere 2WD and MFWD Tractors 7210, 7410, and 7510, packed with the shop-level detail needed to maintain, troubleshoot, and repair these machines the way professional technicians do.
The John Deere 7210, 7410, and 7510 Tractor Diagnostics & Tests workshop technical manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1654 - 7210, 7410 and 7510 Tractors Technical Manual (Operation & Tests).pdf
tm1654 - 7210, 7410 and 7510 Tractors Technical Manual (Operation & Tests).epub
Total Pages: 1,614 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety Information
Safety
General Information
Operational Checkout
General Reference Information
Test Equipment Calibration
Diagnostic Trouble Codes
CCU Code Diagnostics
HCU Code Diagnostics
LHP Code Diagnostics
RCU Code Diagnostics
Observable Symptoms
Brakes
Operator Station
Hydraulics
Engine
General Information
Fuel, Air Intake and Engine Cooling Systems
Fuel/Air/Cooling System Theory of Operation
Electrical System
Diagnostic Codes and Addresses
Electrical System Information
System Diagrams
System Diagram References
System Functional Schematic (CAB)
System Functional Schematic (OOS)
Wiring Harnesses
Sub-System Diagnostics
Starting, Power and Charging Circuit Diagnostics
Wiper and Seat Circuit Diagnosis
Ground Fault Circuit Interrupter Diagnosis
Air Quality System (AQS) Diagnosis
Radio, Horn, Dome Lamp and Multi-Function Control Circuit
Lighting Circuit Diagnosis
Accessory Connector and Lighter Circuit Diagnosis
Hitch Control Diagnosis
CCU Diagnosis
Differential Lock Circuit
MFWD Circuit
Rear PTO Circuit
Wheel and Radar Speed Circuit
Engine Speed Sensor Circuit
Fuel Level Sender Circuit
System Voltage Circuit
Engine Coolant Temperature Sensor
Hydraulic Oil Temperature Circuit
Engine Oil Pressure Sensor Circuit
Transmission Oil Pressure Circuit
Air Filter Restriction Sensor Circuit
Transmission Oil Filter Restriction Sensor Circuit
Hydraulic Oil Filter Restriction Sensor Circuit
Sensor Excitation Power Circuit
Engine Hours and Engine Starts
Fuel Timing Advance Circuit
Display Modules
PowrQuad Control Circuit
ROW-TRAK Control Circuit
CCD Communication
Calibration
CCU Calibration
Performance Monitor Calibration and Diagnostic Tool
Battery References
Transmissions
Operational Checks
Transmission And Reverser Diagnosis
PowrQuad PowrQuad is a trademark of Deere & Company.
Diagnosis
Reverser Control Unit (RCU)
SyncroPlus SyncroPlus is a trademark of Deere & Company.
Diagnosis
Theory Of Operation
PowrQuad PowrQuad is a trademark of Deere & Company.
Theory of Operation
Reverser Control Unit (RCU) Theory of Operation
SyncroPlus SyncroPlus is a trademark of Deere & Company.
Theory of Operation
Drive Systems
Operational Checks
Drive System Diagnosis
Adjustments
Theory of Operation
Steering and Brakes
Steering and Brakes Theory of Operation
Hydraulic System
Operational Checks
Hydraulic System Diagnosis
Tools and Safety
Diagnostic Guidelines
Preliminary Checks
Hydraulic Diagnosis
Additional Troubleshooting Information
Hitch Electrical Diagnosis
HCU Additional Tests
ROW-TRAKROW-TRAK is a trademark of Deere & Company
Tests
Calibrations and Adjustments
Hitch Calibrations and Adjustments
ROW-TRAK™ Calibrations and Adjustments
Theory of Operation
Hydraulic System Diagrams
Hydraulic Control Circuit
Steering Circuit
Selective Control Valves (SCV)
Hitch
Electro-Hydraulic Depth Control
Headland Management Systems (HMS)
Hitch Dampening
Operator Station
Operational Checks
Air Conditioning System Diagnosis
Air Conditioning Theory of Operation
Dealer Fabricated Tools
tm1654 - 7210, 7410 and 7510 Tractors
Table of Contents
Foreword
Section 205: Safety Information
Group 05: Safety
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Protect Against High Pressure Spray
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 210: General Information
Group 05: Operational Checkout
Before You Start
Lighting Circuit Operation
Transmission Checks
Hydraulic System Checks
Hitch System Checks
Air Conditioning System Checks
Group 10: General Reference Information
Specifications
JT03412—Supplemental Pressure Test Kit
JT03413—Supplemental Flow Test Kit
JT03419—ORFS Fitting Kit
JT05406—Master Hydraulic Flow Test Fitting Kit
JT05469—Flowmeter Kit
JT05470—Agricultural Universal Pressure Test Kit
Required Test Fittings
List of Diagnostic Adapters— ORFS
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Screw Torque Values
JIC Hydraulic Symbols
Glossary of Terms
Group 15: Test Equipment Calibration
JDG282 Temperature Gauge Check
Calibration Check of Flow Meters
Method No. 1: Flow Meter (Main Pump Quick Check from SCV)
Method No. 2: Volume Check From Flow Meter
Pressure Gauge Calibration Checker
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 001 - Fuel Level Sender Circuit
CCU 010 - Engine Coolant Temperature High
CCU 011 - Engine Coolant Temperature Very High
CCU 012 - Coolant Temperature Sensor / Circuit Open
CCU 013 - Coolant Temperature Sensor / Circuit Shorted
CCU 015 - Hydraulic Oil Temperature High
CCU 016 - Hydraulic Oil Temperature Very High
CCU 017 - Hydraulic Oil Temperature Sensor Circuit Open
CCU 018 - Hydraulic Oil Temperature Sensor Circuit Shorted
CCU 021 - Engine Oil Pressure Low (Pressure Switch)
CCU 026 - Transmission Oil Pressure Low
CCU 030 - Engine Air Filter Restricted
CCU 035 - Transmission Oil Filter Restricted
CCU 045 - System Voltage Too Low (Idle-to-1500 rpm)
CCU 046 - System Voltage Too Low (Above 1500 rpm)
CCU 047 - System Voltage Too High (Engine running)
CCU 050 - Hydraulic Oil Filter Restricted
CCU 067 - Power to Sensor Circuits has Failed
CCU 072 - Rear PTO Control Switch Failed
CCU 073 - Rear PTO Output Driver Circuit Failed (Driver Commanded ON)
CCU 075 - Rear PTO Speed Not Present After PTO ON
CCU 078 - Front PTO Switch OFF But Solenoid ON
CCU 079 - Front PTO Switch ON But Solenoid OFF
CCU 080 - Differential Lock Switch ON at Start-Up
CCU 081 - Differential Lock Circuit Failed During Operation
CCU 085 - MFWD Control Switch Error
CCU 086 - MFWD Circuit Fault With Switch OFF
CCU 093 - Clutch Cooling Driver Fault
CCU 094 - Fuel Advance Output Driver Circuit Failure
CCU 101 - Clutch Cooling Not Allowed On This Controller
CCU 102 - HMS Not Allowed On This Controller
CCU 103 - Hitch Is Preventing HMS From Being Enabled Because Towed Implement Mode Is Active
CCU 104 - Remote PTO Not Allowed On This Controller
CCU 105 - Self Cancelling Turn signals Not Allowed
CCU 106 - Stuck HMS Switch At Power Up
CCU 125 - Both Turn Signals Are Active On This Controller
Group HCU: HCU Code Diagnostics
HCU 022 - Battery Voltage Out of Range
HCU 027 - Calibration Not Successful
HCU 028 - Calibration Memory Failure
HCU 029 - Calibration Selected For Less Than 30 Seconds (Also Recalls “EOC” Message)
HCU 041 - Pressure Valve Solenoid Circuit
HCU 042 - Return Valve Solenoid Circuit
HCU 043 - Pressure Valve Solenoid Circuit
HCU 044 - Return Valve Solenoid Circuit
HCU 045 - Sensor Supply Voltage Out of Range
HCU 048 - Auxiliary Input Circuit Fault
HCU 049 - Raise/Lower Rocker Switch Circuit
HCU 050 - HCU Failure
HCU 052 - Draft Sensor Circuit
HCU 053 - Load/Depth Control Potentiometer Circuit
HCU 054 - Hitch Control Lever Potentiometer Circuit
HCU 055 - Hitch Position Feedback Sensor Circuit
HCU 056 - Raise Limit Control Potentiometer Circuit
HCU 057 - Rate-of-Drop Control Potentiometer Circuit
HCU 058 - External Raise/Lower Switch Circuit
HCU 060 - CCD Communication Line Failure
HCU 090 - Hitch Raise Disabled Due to Low Oil Level
Group LHP: LHP Code Diagnostics
LHP 022 - Battery Voltage Out of Range
LHP 027 - Calibration Not Successful
LHP 028 - Calibration Memory Failure or Never Calibrated
LHP 029 - Calibration Selected For Less Than 30 Seconds
LHP 045 - Sensor Supply Voltage Out of Range
LHP 050 - RowTrak Control Unit Failure
LHP 054 - Position Control Circuit
LHP 055 - Pivot Angle Circuit
LHP 056 - Response Rate Control Circuit
LHP 057 - Row Sensor Circuit
LHP 058 - Row Sensor Raise Circuit
LHP 059 - Row Sensor Lower Circuit
LHP 060 - CCD Communication Line Failure
LHP 141 - Extend Valve Solenoid Circuit
LHP 142 - Retract Valve Solenoid Circuit
LHP 143 - Extend Valve Solenoid Circuit
LHP 144 - Retract Valve Solenoid Circuit
Group RCU: RCU Code Diagnostics
RCU 015 - Detent Status Fault Detected
RCU 016 - Park Detected With Wheel Speed and Valid Direction
RCU 017 - Serial EEPROM Failure In Non-Critical Memory
RCU 019 - Reverse Lockout Input And Park Input
RCU 025 - Detent Solenoid Circuit Fault
RCU 027 - Enable Pressure Not Detected
RCU 029 - Enable Valve Stuck Open or Enable Pressure Switch Failed Open
RCU 031 - Enable Solenoid Valve Or FWD Or Rev Relay Circuit Fault
RCU 032 - In Park Without Valid Neutral
RCU 034 - Reverser Lever In Direction Too Long While In Park (Diagnostic Mode Only)
RCU 035 - Missing Neutral Message From CCU. Can Not Detect Proper State Of Neutral Switch
RCU 040 - Forward and Reverse Switches Are Open, But NN Switch Is Closed Or Transmission Enable Is High
RCU 041 - Forward and Reverse Switches Are Closed At The Same Time
RCU 042 - Forward Switch Is Closed, But NN Switch Is Open
RCU 043 - Reverse Switch Is Closed, But NN Switch Is Open
RCU 044 - Not-Neutral Relay Failed Open
RCU 045 - Direction Commanded With Enable Valve Off
RCU 047 - Valid Neutral Not Detected After Power Up
RCU 048 - System Voltage Below 8 Volts
RCU 050 - Shuttle Shift Detected Without Neutral Indication
RCU 051 - Direction Is Commanded, But FNR Valve Is Not In Neutral
RCU 052 - High Range Detected While In Reverse
RCU 053 - Reverser Lever Is In Neutral But FNR Valve Is Not In Neutral
RCU 054 - Wheel Speed Detected In Diagnostic Mode
RCU 055 - Enable Valve Stuck Closed (No Flow)
RCU 056 - Powered Up With Reverser Lever In Direction
RCU 057 - Transmission Enable Signal Low During Operation
RCU 058 - Start in Gear Circuit Failure
RCU 064 - Power Up-Recoverable Fault In Critical Memory
RCU 065 - Power Up-Recoverable Fault In Critical Memory. Controller Will Attempt Correction