Caterpillar 3003 3013 3014 3024 Engine Workshop Repair Service Manual PDF SENR5022 SENR5023 SENR5027 SENR5043 SENR5048 SENR5087 - MCAT3003OPES.zip
An all-inclusive technical manual featuring electrical wiring diagrams for the Caterpillar 3003, 3013, 3014 and 3024 Engines, packed with workshop guidance to help you service, troubleshoot, fix and rebuild these engines just like expert technicians (Specifications, Systems Operation, Testing & Adjusting, Repair, Disassembly and Assembly, Troubleshooting).
The workshop technical service manual for Caterpillar 3003, 3013, 3014 and 3024 Engines contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,335 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
SENR5022 - Specifications (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Testing & Adjusting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5023 - Troubleshooting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5027 - Disassembly and Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5027 - Disassembly & Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5043 - Specifications (3003; 3013; 3014 and 3024 Industrial Engines).pdf
SENR5048 - Disassembly and Assembly (3003; 3013; 3014 and 3024 Industrial Engines).pdf
SENR5087 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines).pdf
SENR5087 - Testing & Adjusting (3003; 3013; 3014 and 3024 Engines for Caterpillar Built Machines).pdf
TABLE OF CONTENTS
SENR5022 - Specifications (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............1
Fuel Shutoff Solenoid............3
Glow Plugs............4
Engine Oil Pressure Switch............6
Coolant Temperature Switch............7
Electric Starting Motor............8
Alternator and Regulator............11
Engine Lifting Bracket............14
Fan Drive............15
Belt Tension Chart............16
Crankshaft Pulley............17
Flywheel Housing............19
Flywheel............23
Gear Group (Front)............26
Housing (Front)............28
Piston and Rings............30
Connecting Rod............39
Crankshaft............43
Cylinder Block............56
Water Pump............62
Water Temperature Regulator............65
Engine Oil Pan............67
Engine Oil Relief Valve............69
Engine Oil Pressure............71
Engine Oil Pump............72
Engine Oil Filter............75
Engine Oil Lines............77
Camshaft............79
Inlet Manifold............85
Cylinder Head............88
Cylinder Head Valves............94
Valve Mechanism Cover............107
Rocker Shaft............110
Fuel Transfer Pump............116
Fuel Injection Nozzles............118
Fuel Injection Pump............121
Fuel Injection Lines............123
Engine Design............125
SENR5023 - Systems Operation (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............131
Electrical System............132
Basic Engine............138
Cooling System............141
Lubrication System............143
Air Inlet and Exhaust System............146
Fuel System............150
General Information............160
Engine Design............166
SENR5023 - Testing & Adjusting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............172
Air Inlet and Exhaust System - Inspect............174
Air in Fuel - Test............176
Alternator - Test............179
Battery - Test............181
Belt Tension Chart............182
Charging System - Test............183
Compression - Test............184
Connecting Rod - Inspect............186
Connecting Rod Bearings - Inspect............189
Coolant Temperature Switch - Test............190
Cooling System - Check - Overheating............191
Cooling System - Inspect............194
Cooling System - Test............196
Cylinder Block - Inspect............205
Cylinder Head - Inspect............207
Electric Starting System - Test............213
Engine Oil Pressure Switch - Test............221
Engine Oil Pump - Inspect............222
Engine Valve Lash - Inspect_Adjust............226
Excessive Bearing Wear - Inspect............231
Excessive Engine Oil Consumption - Inspect............232
Finding Top Center Position for No. 1 Piston............233
Flywheel - Inspect............236
Flywheel Housing - Inspect............239
Fuel Injection Nozzle - Test............243
Fuel Injection Timing - Check............254
Fuel Quality - Test............259
Fuel Shutoff Solenoid - Test............261
Fuel System - Inspect............263
Fuel System - Prime (1)............264
Fuel System - Prime (2)............268
Fuel System Pressure - Test............272
Gear Group (Front) - Time............275
Glow Plugs - Test............276
Main Bearings - Inspect............279
Troubleshooting............280
Water Temperature Regulator - Test............306
SENR5023 - Troubleshooting (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............308
Glow Plugs - Test............310
Fuel Shutoff Solenoid - Test............313
Engine Oil Pressure Switch - Test............315
Electric Starting System - Test............316
Coolant Temperature Switch - Test............324
Charging System - Test............325
Belt Tension Chart............326
Battery - Test............327
Alternator - Test............328
Flywheel Housing - Inspect............330
Flywheel - Inspect............333
Cylinder Head - Inspect............336
Cylinder Block - Inspect............341
Main Bearings - Inspect............342
Connecting Rod Bearings - Inspect............343
Connecting Rod - Inspect............344
Water Temperature Regulator - Test............347
Cooling System - Test............349
Cooling System - Inspect............357
Cooling System - Check - Overheating............358
Excessive Engine Oil Consumption - Inspect............361
Excessive Bearing Wear - Inspect............362
Engine Oil Pump - Inspect............363
Engine Valve Lash - Inspect_Adjust............367
Compression - Test............371
Air Inlet and Exhaust System - Inspect............373
Gear Group (Front) - Time............375
Fuel System Pressure - Test............376
Fuel System - Prime............379
Fuel Quality - Test............387
Fuel Injection Timing - Check............389
Fuel Injection Nozzle - Test............394
Finding Top Center Position for No. 1 Piston............404
Air in Fuel - Test............407
Fuel System - Inspect............410
Troubleshooting............412
SENR5027 - Disassembly & Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............437
Alternator - Remove and Install............440
Bearing Clearance - Check............442
Camshaft - Install............445
Camshaft - Remove............449
Connecting Rod Bearings - Install............453
Connecting Rod Bearings - Remove............456
Coolant Temperature Switch - Remove and Install............458
Crankshaft - Install............462
Crankshaft - Remove............464
Crankshaft Front Seal - Install............466
Crankshaft Front Seal - Remove............468
Crankshaft Main Bearings - Install............471
Crankshaft Main Bearings - Remove............473
Crankshaft Pulley - Remove and Install............475
Crankshaft Rear Seal - Install............479
Crankshaft Rear Seal - Remove............481
Cylinder Head - Install............483
Cylinder Head - Remove............488
Electric Starting Motor - Remove and Install............493
Engine Oil Pan - Remove and Install............495
Engine Oil Pressure Switch - Remove and Install............498
Engine Oil Pump - Install............501
Engine Oil Pump - Remove............506
Engine Oil Relief Valve - Remove and Install............511
Exhaust Manifold - Remove and Install............514
Fan - Remove and Install............517
Flywheel - Install............520
Flywheel - Remove............524
Flywheel Housing - Remove and Install............528
Fuel Filter Base - Assemble............536
Fuel Filter Base - Disassemble............539
Fuel Filter Base - Install............542
Fuel Filter Base - Remove............544
Fuel Injection Lines - Remove and Install............547
Fuel Injection Nozzles - Install - 3013, 3014 and 3024 Engines............550
Fuel Injection Nozzles - Remove - 3013, 3014 and 3024 Engines............553
Fuel Injection Pump - Install............556
Fuel Injection Pump - Remove............559
Fuel Shutoff Solenoid - Remove and Install............562
Fuel Transfer Pump - Install............565
Fuel Transfer Pump - Remove............567
Glow Plugs - Remove and Install............569
Housing (Front) - Install............572
Housing (Front) - Remove............574
Inlet Manifold - Install - 3013, 3014, and 3024 Engines............577
Inlet Manifold - Remove - 3013, 3014, and 3024 Engines............580
Inlet and Exhaust Valve Springs - Remove and Install............583
Inlet and Exhaust Valves - Remove and Install............587
Lifter Group - Remove and Install............593
Pistons and Connecting Rods - Assemble............596
Pistons and Connecting Rods - Disassemble............603
Pistons and Connecting Rods - Install............607
Pistons and Connecting Rods - Remove............611
Rocker Shaft - Assemble - 3013, 3014, and 3024 Engines............613
Rocker Shaft - Disassemble - 3013, 3014 and 3024 Engines............616
Rocker Shaft and Pushrod - Install - 3013, 3014 and 3024 Engines............619
Rocker Shaft and Pushrod - Remove - 3013, 3014 and 3024 Engines............622
V-Belts - Remove and Install............625
Valve Mechanism Cover - Remove and Install............628
Water Pump - Install - 3013, 3014, and 3024 Engines............633
Water Pump - Remove - 3013, 3014, and 3024 Engines............636
Water Temperature Regulator - Remove and Install............639
Water Temperature Regulator Housing - Remove and Install............643
SENR5027 - Disassembly and Assembly (3003, 3013, 3014 and 3024 Engines for Caterpillar Built Machines)............647
Electric Starting Motor - Remove and Install............650
Alternator - Remove and Install............652
Fan - Remove and Install............654
V-Belts - Remove and Install............657
Glow Plugs - Remove and Install............660
Engine Oil Pressure Switch - Remove and Install............663
Coolant Temperature Switch - Remove and Install............666
Bearing Clearance - Check............669
Crankshaft - Install............672
Crankshaft - Remove............674
Crankshaft Main Bearings - Install............676
Crankshaft Main Bearings - Remove............678
Connecting Rod Bearings - Install............680
Connecting Rod Bearings - Remove............682
Pistons and Connecting Rods - Install............684
Pistons and Connecting Rods - Assemble............688
Pistons and Connecting Rods - Disassemble............694
Pistons and Connecting Rods - Remove............698
Engine Oil Pan - Remove and Install............700
Camshaft - Install............703
Camshaft - Remove............706
Lifter Group - Remove and Install............709
Cylinder Head - Install............712
Cylinder Head - Remove............716
Rocker Shaft and Pushrod - Install - 3013; 3014 and 3024 Engines............721
Rocker Shaft - Assemble - 3013; 3014; and 3024 Engines............724
Rocker Shaft - Disassemble - 3013; 3014 and 3024 Engines............727
Rocker Shaft and Pushrod - Remove - 3013; 3014 and 3024 Engines............730
Valve Mechanism Cover - Remove and Install............733
Housing (Front) - Install............738
Housing (Front) - Remove............740
Crankshaft Front Seal - Install............742
Crankshaft Front Seal - Remove............744
Crankshaft Pulley - Remove and Install............747
Flywheel Housing - Remove and Install............750
Crankshaft Rear Seal - Install............757
Crankshaft Rear Seal - Remove............759
Flywheel - Install............761
Flywheel - Remove............765
Water Temperature Regulator - Remove and Install............769
Water Temperature Regulator Housing - Remove and Install............773
Water Pump - Install - 3013; 3014; and 3024 Engines............777
Water Pump - Remove - 3013; 3014; and 3024 Engines............780
Engine Oil Pump - Install............783
Engine Oil Pump - Remove............788
Engine Oil Relief Valve - Remove and Install............792
Inlet and Exhaust Valves - Remove and Install............795
Inlet and Exhaust Valve Springs - Remove and Install............800
Inlet Manifold - Install - 3013; 3014; and 3024 Engines............804
Inlet Manifold - Remove - 3013; 3014; and 3024 Engines............807
Exhaust Manifold - Remove and Install............810
Fuel Injection Pump - Install............813
Fuel Injection Pump - Remove............816
Fuel Shutoff Solenoid - Remove and Install............819
Fuel Injection Nozzles - Install - 3013; 3014 and 3024 Engines............822
Fuel Injection Nozzles - Remove - 3013; 3014 and 3024 Engines............824
Fuel Injection Lines - Remove and Install............827
Fuel Transfer Pump - Install............830
Fuel Transfer Pump - Remove............832
Fuel Filter Base - Install............834
Fuel Filter Base - Assemble............836
Fuel Filter Base - Disassemble............839
Fuel Filter Base - Remove............842
SENR5043 - Specifications (3003; 3013; 3014 and 3024 Industrial Engines)............845
Fuel Shutoff Solenoid............847
Glow Plugs............848
Engine Oil Pressure Switch............850
Coolant Temperature Switch............851
Electric Starting Motor............852
Alternator and Regulator............855
Engine Lifting Bracket............858
Fan Drive............859
Belt Tension Chart............860
Crankshaft Pulley............861
Flywheel Housing............863
Flywheel............867
Gear Group (Front)............870
Housing (Front)............872
Piston and Rings............874
Connecting Rod............883
Crankshaft............887
Cylinder Block............900
Radiator............906
Water Pump............908
Water Temperature Regulator............911
Engine Oil Pan............913
Engine Oil Pressure............915
Engine Oil Pump............916