John Deere 4700 Self-Propelled Sprayer Workshop Repair Service Manual PDF (TM1688) - MJODTM1688.zip
A full service and repair manual for the John Deere Self-Propelled Sprayer 4700, offering workshop-level guidance so you can maintain, fix, and service the machine the way trained technicians do.
Inside the John Deere Self-Propelled Sprayer 4700 workshop repair service manual, you will find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1688 - John Deere Self-Propelled Sprayer 4700 Technical Manual - Repair.PDF
TM1688 - John Deere Self-Propelled Sprayer 4700 Technical Manual - Repair.EPUB
Total Pages: 920 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
John Deere Dealers
Safety
Safety
General Information
General Information
Fuels and Lubricants
Engine
Component Removal and Installation
Engine Repair
Fuel, Air Intake, and Cooling Systems
Throttle Controls
Diesel Fuel System
Engine Cooling System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Solenoids, Switches, and Relays
Monitoring Systems and Sensors
Accessory Connectors
Convenience and Accessory Components
Retractable Ladder
Power Train Repair
Remove and Install Hydrostatic Components
Hydrostatic Drive Repair
Planetary Hub Repair
Steering and Brakes
Steering Column
Remove and Install Steering Valves
Steering Cylinder
Brake System Repair
Suspension and Tread Adjust Repair
Suspension
Tread Adjust Valves
Tread Adjust Cylinders
Tread Adjust Shim Pads
Hydraulic System
Hydraulic Pump-Eaton
Hydraulic Valves
Boom Hydraulic Cylinders
Hydraulic Oil Cooler
Hydraulic Reservoir
Solution Spray System
Nozzle Repair
Solution Tank
Solution Pump
Solution Control Valves
76 L (20 Gal) Foam Marker System Repair
76 L (20 Gal) Foam Marker System Repair
132 L (35 Gal) Foam Marker System Repair
132 L (35 Gal) Foam Marker System Repair
Operator Station
Component Removal and Installation
Controls
Air Conditioning System
Heating System
Air Suspension Seat
Cab Door and Windshield
Controls
Dealer Fabricated Tools
tm1688 - 4700 Self-Propelled Sprayer Repair
Table of Contents
Foreword
John Deere Dealers
Section 05: Safety
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Handle Chemical Products Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Section 10: General Information
Group 05: General Information
Machine Specifications
Dimensions—18.3 M (60 Ft) Boom
Dimensions—24.4 M and 27.4 M (80 and 90 Ft) Boom
Dimensions—All Machines
Dimensions—All Machines
Identification Numbers
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
O-Ring Boss Fitting Torque Chart
Service Recommendations For Flat Face O-Ring Seal Fittings
Glossary of Terms
Group 10: Fuels and Lubricants
Diesel Fuel
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Testing Diesel Engine Coolant
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I
Hydraulic and Hydrostatic Drive Oil
Planetary Hub Oil To Serial No.—2000 (Without high torque option)
Planetary Hub Oil Serial No. 6001—(And P.I.P. Machines)
Grease
Suspension and Steering Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Section 20: Engine
Group 00: Component Removal and Installation
Essential or Recommended Tools
Specifications
Clean Vehicle of Hazardous Pesticides
Remove Engine
Install Engine
Group 05: Engine Repair
Repair Engine—Use CTM104
Section 30: Fuel, Air Intake, and Cooling Systems
Group 05: Throttle Controls
Remove and Install Throttle Actuator (Serial No. 6001—)
Group 10: Diesel Fuel System
Specifications
Remove Fuel Tank
Clean, Inspect And Test Fuel Tank
Install Fuel Tank
Group 15: Engine Cooling System
Essential or Recommended Tools
Other Material
Specifications
Clean Vehicle of Hazardous Pesticides
Test Radiator and Cap
Remove Cooling Assembly
Install Cooling Assembly
Remove Radiator
Install Radiator
Remove Hydraulic Oil Cooler/Air Conditioning Condenser
Install Hydraulic Oil Cooler/Air Conditioning Condenser
Inspect Belt Tensioner
Replace Belt Tension Mechanism
Section 40: Electrical
Group 05: Connectors
Connector Identification and Functions
Service Equipment and Tools
Using High-Pressure Washers
Service Parts Kits
Replace SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connectors
Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors
Replace CPC Blade Type Connectors
Replace Small MATE-N-LOK MATE-N-LOK is a trademark of AMP Inc. Socket Connector
Replace Small MATE-N-LOK MATE-N-LOK is a trademark of AMP Inc. Pin Connector
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Replace SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector with WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Remove Connector Body from Blade Terminals
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Group 10: Wiring Harness Routings
Ground Point Locations
Wire Numbers and Color Codes
Group 15: Charging Circuit
Repair Alternator—Use CTM77
Disconnect Electrical Circuit
Remove and Install Alternator
Group 20: Starting Circuit
Essential or Recommended Tools
Specifications
Repair Starter—Use CTM77
Remove and Install Starter Motor
Replace Starter Circuit Relay
Replace and Adjust Neutral Start Switch
Group 25: Solenoids, Switches, and Relays
Specifications
General Repair Procedures—Solenoids
Disconnect Electrical Circuit
Replace A/C High and Low Pressure Switches
Side Console Switches P.I.N. —4589
Side Console Switches P.I.N. 4590—
Replace Right Console Switches
Replace Dome Light Switch
Replace Cab Door Light Switch
Replace Seat Raise/Lower Switch
Replace Starting Aid Switch
Replace Ignition Switch
Replace (Operator Presence) Seat Switch P.I.N. — 4650
Replace A/C Deicing Switch and Blower Motor Resistor
Replace Boom Fold/Level Switch
Replace Thermo Starting Aid and Relay
Load Center Fuses (Serial No.—6000)
Load Center Fuses (Serial No. 6001—)
Load Center Relays and Diodes (Serial No.—6000)
Load Center Relays and Diodes (Serial No. 6001—)
Ladder Actuator Relay
18.3 M (60 Ft) Boom Relays
24.4 and 27.4 M (80 and 90 Ft) Boom Relays
Group 30: Monitoring Systems and Sensors
Essential or Recommended Tools
Other Material
Specifications
Disconnect Electrical Circuit
Replace Turn Signal Indicator Bulbs
Replace Steering Column Mini-Pod
Replace Chassis Computer Unit/Spray Rate Control (CCU/SRC) Control Unit
Replace Engine Speed Sensor
Replace Engine Oil Pressure Sensor
Replace Engine Coolant Temperature Sensor
Replace Air Filter Restriction Indicator Sensor
Replace Hydraulic Oil Temperature Sensor
Replace Wheel Speed Sensor
Adjust Wheel Speed Sensor
Replace Fuel Level Sender
Replace Solution Pressure Sensor
Replace Flowmeter Sensor
Replace Active Terminator
Replace Passive Terminator
Group 35: Accessory Connectors
Replace Three-Pin Accessory Outlets
Replace and Adjust Field Lights
Group 40: Convenience and Accessory Components
Specifications
Replace Circulation Blower Motor
Remove Air Quality (AQS) Pressurizer Blower Motor
Replace Wiper Motors
Replace Windshield Washer Pumps
Replace Seat Air Compressor Motor
Replace Seat Ride Zone Protector P.I.N. —4650
Remove Radio and Speakers
Group 50: Retractable Ladder
Service Parts Kits
Remove and Install Ladder Actuator
Disassemble, Inspect and Assemble Ladder Actuator
Section 50: Power Train Repair
Group 05: Remove and Install Hydrostatic Components
Essential or Recommended Tools
Other Material
Specifications
Clean Vehicle of Hazardous Pesticides
Remove Hydrostatic Drive Pump
Install Hydrostatic Drive Pump
Remove Drive Shaft and Flywheel
Install Flywheel and Drive Shaft
Inspect Drive Shaft (P.I.N. —2006)
Inspect Drive Shaft (P.I.N. 2007—)
Remove Front Wheel Hydrostatic Drive Motor
Install Front Wheel Hydrostatic Drive Motor
Remove Rear Wheel Hydrostatic Drive Motor (P.I.N. —227)
Remove Rear Wheel Hydrostatic Drive Motor (P.I.N. 228—)
Install Rear Wheel Hydrostatic Drive Motor (P.I.N. —227)
Install Rear Wheel Hydrostatic Drive Motor (P.I.N. 228—)
Group 10: Hydrostatic Drive Repair
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Clean Vehicle of Hazardous Pesticides
Hydrostatic Drive Pump Specifications
Variable Displacement Motors Specifications
Second/Third Speed Range Valve Specifications
Clean Hydrostatic Drive Component
Remove and Install Hydrostatic Pump Shaft Seal
Replace Hydrostatic Pump Cartridge Valves
Replace Hydrostatic Pump Charge Pressure Relief Valve
Repair Charge Pump
Remove and Install Hydrostatic Pump Control Valve
Remove and Install Control Valve Neutral Start Switch
Adjust Control Valve Eccentric Plug
Disassemble Hydrostatic Drive Pump
Inspect and Repair Hydrostatic Drive Pump
Assemble Hydrostatic Drive Pump