Caterpillar 16M Motor Grader Workshop Repair Service Manual PDF Download - MCAT16MOPES.zip

A full workshop manual packed with electrical schematics for the Caterpillar 16M Motor Grader, containing every detail a professional technician needs to service, troubleshoot, fix, and overhaul the machine.

The Caterpillar 16M Motor Grader service and repair manual covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement)

KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems)

KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train)

RENR9024 - Schematic (16M Motor Grader Electrical System)

RENR9033 - Schematic (16M Motor Grader Hydraulic System)

KENR6663 - Schematic 12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System

UENR2139 - Schematic 16M Motor Grader Cat Detect Object Detection Electrical System

UENR1295 - Schematic (16M Motor Grader Electrical System)

UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

Total Pages: 1,481 pages

File Format: PDF (bookmarked, Searchable, Printable, high quality

Language: English

KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement)

Aftercooler - Remove and Install

Air Cleaner - Remove and Install

Alternator - Remove and Install

Battery - Remove and Install

Electric Starting Motor - Remove and Install

Engine Enclosure (Hood) - Install

Engine Enclosure (Hood) - Remove

Engine - Install

Engine Oil Cooler - Remove and Install

Engine Oil Filter Base - Assemble

Engine Oil Filter Base - Disassemble

Engine Oil Filter Base - Install

Engine Oil Filter Base - Remove

Engine - Remove

Engine Support (Front) - Remove and Install

Flywheel and Rear Gear Group - Remove and Install - Drive Gear

Flywheel Housing - Remove and Install

Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install

Fuel Priming Pump and Water Separator - Remove and Install

Fuel Transfer Pump - Remove and Install

Muffler - Remove and Install

Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator, - Install

Radiator Guard and Support, Aftercooler, Hydraulic Oil Cooler, and Radiator - Remove

Radiator - Install

Radiator - Remove

Rear Chassis Support - Install

Rear Chassis Support - Remove

Rear Gear Group - Remove and Install

Refrigerant Compressor - Remove and Install

Refrigerant Condenser - Install

Refrigerant Condenser - Remove

Turbocharger - Remove and Install

Vibration Damper and Pulley - Remove and Install

Water Pump - Install

Water Pump - Remove

KENR6017 - Disassembly and Assembly (16M Motor Grader Engine Supplement)

KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems)

Accumulator (Blade Cushion) - Remove and Install

Articulation Cylinder - Remove and Install

Bank Valve - Assemble - Front Frame

Bank Valve - Assemble - Rear Frame

Bank Valve - Disassemble - Front Frame

Bank Valve - Disassemble - Rear Frame

Bank Valve - Install - Front Frame

Bank Valve - Install - Rear Frame

Bank Valve - Remove - Front Frame

Bank Valve - Remove - Rear Frame

Blade Lift Arm - Install

Blade Lift Arm - Remove

Blade Lift Cylinder - Remove and Install

Blade - Remove and Install

Blade - Remove and Install

Blade Tip Cylinder - Remove and Install

Blower Motor (Air Conditioner and Heater) - Remove and Install

Bottom Guard - Remove and Install

Brake Accumulator - Remove and Install

Cab - Install

Cab - Remove

Centershift Cylinder - Remove and Install

Centershift Lock - Assemble

Centershift Lock Bar and Front Frame Bushings - Install

Centershift Lock Bar and Front Frame Bushings - Remove

Centershift Lock - Disassemble

Centershift Lock - Install

Centershift Lock - Remove

Circle Drive - Assemble

Circle Drive - Disassemble

Circle Drive - Install

Circle Drive - Remove

Circle - Install

Circle - Remove

Control Manifold (Steering Backup) - Assemble

Control Manifold (Steering Backup) - Disassemble

Control Manifold (Steering Backup) - Remove and Install

Drawbar - Install

Drawbar - Remove

Duo-Cone Conventional Seals - Install

Evaporator Coil and Heater Coil - Remove and Install

Fan and Gear Motor (Hydraulic Fan) - Install

Fan and Gear Motor (Hydraulic Fan) - Remove

Front Axle - Install

Front Axle - Remove

Front Frame from Rear Frame (Articulating Hitch) - Separate

Front Frame to Rear Frame (Articulating Hitch) - Connect

Fuel Tank - Install

Fuel Tank - Remove

Gear Motor (Hydraulic Fan) - Assemble

Gear Motor (Hydraulic Fan) - Disassemble

Gerotor Motor (Circle Drive) - Assemble

Gerotor Motor (Circle Drive) - Disassemble

Gerotor Motor (Circle Drive) - Install

Gerotor Motor (Circle Drive) - Remove

Hydraulic Oil Cooler - Remove and Install

Hydraulic Tank and Filter - Assemble

Hydraulic Tank and Filter - Disassemble

Hydraulic Tank and Filter - Install

Hydraulic Tank and Filter - Remove

Joystick Control - Remove and Install

Piston Pump (Hydraulic and Steering) - Assemble

Piston Pump (Hydraulic and Steering) - Disassemble

Piston Pump (Hydraulic and Steering) - Install

Piston Pump (Hydraulic and Steering) - Remove

Piston Pump (Hydraulic Fan) - Assemble

Piston Pump (Hydraulic Fan) - Disassemble

Piston Pump (Hydraulic Fan) - Install

Piston Pump (Hydraulic Fan) - Remove

Ripper - Install

Ripper Lift Cylinder - Remove and Install

Ripper - Remove

Seat - Remove and Install

Secondary Steering Pump and Motor - Remove and Install

Sideshift Cylinder - Remove and Install

Sleeve Bearing - Install

Sleeve Bearing - Remove

Solenoid Valve and Manifold (Hydraulic Fan) - Remove and Install

Solenoid Valve (Blade Cushion) - Remove and Install

Solenoid Valve (Centershift Lock) - Remove and Install

Spindle Housing - Install

Spindle Housing - Remove

Steering Control Valve - Assemble

Steering Control Valve - Disassemble

Steering Control Valve - Remove and Install

Steering Cylinder - Remove and Install

Swivel - Assemble

Swivel - Disassemble

Swivel - Install

Swivel - Remove

Tie Rod (Steering) - Remove and Install

Wheel Lean Arm and Axle Bushings - Install

Wheel Lean Arm and Axle Bushings - Remove

Wheel Lean Bar - Remove and Install

Wheel Lean Cylinder - Remove and Install

Wheel - Remove and Install - Front Wheel

Wheel Spindle - Install

Wheel Spindle - Remove - Front Wheel

Window Wiper and Wiper Motor (Front) - Remove and Install

Window Wiper and Wiper Motor (Rear) - Remove and Install

KENR6018 - Disassembly and Assembly (16M Motor Grader Machine Systems)

KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train)

Drive Chain - Install

Drive Chain - Remove

Drive Shaft - Remove and Install

Duo-Cone Conventional Seals - Install

Gear Pump (Transmission Charging and Scavenge) - Assemble

Gear Pump (Transmission Charging and Scavenge) - Disassemble

Gear Pump (Transmission Charging and Scavenge) - Install

Gear Pump (Transmission Charging and Scavenge) - Remove

Housing (Tandem) - Remove and Install

Modulating Valve (Transmission Clutch) - Assemble

Modulating Valve (Transmission Clutch) - Disassemble

Modulating Valve (Transmission Clutch) - Install

Modulating Valve (Transmission Clutch) - Remove

Parking Brake - Install

Parking Brake - Remove

Rear Axle, Differential and Final Drive - Assemble

Rear Axle, Differential and Final Drive - Disassemble

Rear Axle, Differential and Final Drive - Install

Rear Axle, Differential and Final Drive - Remove

Relief Valve - Assemble

Relief Valve - Disassemble

Relief Valve - Install

Relief Valve - Remove

Service Brake (Wheel Spindle) - Assemble

Service Brake (Wheel Spindle) - Disassemble

Service Brake (Wheel Spindle) - Install

Service Brake (Wheel Spindle) - Remove

Transmission - Assemble

Transmission - Disassemble

Transmission - Install

Transmission Oil Cooler - Install

Transmission Oil Cooler - Remove

Transmission Oil Filter Base - Assemble

Transmission Oil Filter Base - Disassemble

Transmission Oil Filter Base - Install

Transmission Oil Filter Base - Remove

Transmission - Remove

Wheel and Tire (Rear) - Remove and Install

KENR6019 - Disassembly and Assembly (16M Motor Grader Power Train)

KENR6663-02 - Schematic (12M, 120M, 14M, 140M, 16M and 160M AccuGrade Ready Option (ARO) Electrical System)

KENR6663 - Schematic (12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System)

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KENR6663 - Schematic (12M, 120M, 14M, 140M, 16M and 160M Motor Grader Attachment Electrical System)

RENR9024 - Schematic (16M Motor Grader Electrical System)

RENR9033-03 - Schematic (16M Motor Grader Hydraulic System)

RENR9033-06 - Schematic (16M Motor Grader Hydraulic System)

UENR1295 - Schematic (16M Motor Grader Electrical System)

UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

Lubrication Distribution Valve

UENR1988 - Specifications (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

Electrical System - Automatic Lubrication System

General Information

Lubrication System

UENR1988 - Systems Operation (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

Automatic Lubrication System - Test

Electrical System - Test

Lubrication Injectors - Check and Adjust

Pump Manifold Pressure and Flow Control - Check and Adjust

System Pressure - Release

Timer (Cycle) - Adjust

UENR1988 - Testing and Adjusting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

Automatic Lubrication System - Automatic Lubrication System

General Troubleshooting Information

Machine Preparation for Troubleshooting

Operational Checks

Visual Inspection

UENR1988 - Troubleshooting (16M, 16M Series 3, 18M Series 3 and 24M Motor Graders Automatic Lubrication System)

UENR2139 - Schematic (16M Motor Grader Cat Detect Object Detection Electrical System)

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Main

UENR2139 - Schematic (16M Motor Grader Cat Detect Object Detection Electrical System)

Caterpillar 16M Motor Graders Repair & Service Manual