John Deere 60G Compact Excavator Operation and Test Service Manual (TM12879) Diagnostics Electrical Wiring PDF - MJODTM12879.zip

A full service, diagnostics, operation, and testing guide featuring electrical wiring schematics for the John Deere 60G Compact Excavator, providing every bit of shop-level detail needed to troubleshoot, maintain, and repair the machine just like a trained technician.

The Operation and Test workshop manual for the John Deere 60G Mini Excavator covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM12879 - John Deere 60G Compact Excavator Technical Manual - Operation and Test.pdf

TM12879 - John Deere 60G Compact Excavator Technical Manual - Operation and Test.epub

Total Pages: 912 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

Models: 60G (PIN: 1FF060GX**J285001—)

MAIN SECTIONS

Foreword

Technical Information Feedback Form

General Information

Safety

Diagnostics

Engine Control Unit (ECU) Diagnostic Trouble Codes

Monitor Controller (DSZ) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Adjustments

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Hydraulic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

tm12879 - 60G Excavator

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety

Safety and Operator Convenience Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Control Pattern

Control Pattern Selector—If Equipped

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

In Case of Machine Fire

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Exhaust Filter Ash Handling and Disposal

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Inspect and Maintain ROPS

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Use Care When Swinging Machine

Operate Boom With Care

Avoid Power Lines

Travel Safely

Prevent Acid Burns

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Machines Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Use Proper Lifting Equipment

Safety Signs

Clean Exhaust Filter Safely

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000028.00 - Accelerator Sensor 3 Error (Foot Pedal in Open Position) (P1126) (0001C-00)

000028.01 - Accelerator Sensor 3 Error (Foot Pedal in Closed Position) (P1125) (0001C-01)

000028.03 - Accelerator Sensor 2 Error (High Voltage) (P0297) (0001C-03)

000028.04 - Accelerator Sensor 2 Error (Low Voltage) (P0297) (0001C-04)

000029.03 - Accelerator Sensor 3 Error (High Voltage) (P0228) (0001D-03)

000029.04 - Accelerator Sensor 3 Error (Low Voltage) (P0227) (0001D-04)

000029.08 - Pulse Sensor Error (Pulse Communication) (P1227) (0001D-08)

000051.03 - Intake Throttle Opening Sensor Fault (High Voltage) (P02E9) (00033-03)

000051.04 - Intake Throttle Opening Sensor Fault (Low Voltage) (P02E8) (00033-04)

000091.03 - Acceleration Sensor 1 Fault (High Voltage) (P0123) (0005B-03)

000091.04 - Acceleration Sensor 1 Fault (Low Voltage) (P0122) (0005B-04)

000100.01 - Low Oil Pressure Fault Alarm (P1198) (00064-01)

000100.04 - Oil Pressure Switch Open Circuit (P1192) (00064-04)

000102.03 - Exhaust Gas Recirculation (EGR) Low Pressure Side Sensor Fault (High Voltage) (P0238) (00066-03)

000102.04 - Exhaust Gas Recirculation (EGR) Low Pressure Side Sensor Fault (Low Voltage) (P0237) (00066-04)

000102.13 - Exhaust Gas Recirculation (EGR) Low Pressure Side Sensor (Abnormal Learning Value) (P0236) (00066-0D)

000105.03 - Intake Air Temperature Sensor Fault (High Voltage) (P040D) (00069-03)

000105.04 - Intake Air Temperature Sensor Fault (Low Voltage) (P040C) (00069-04)

000108.03 - Atmospheric Pressure Sensor Fault (High Voltage) (P2229) (0006C-03)

000108.04 - Atmospheric Pressure Sensor Fault (Low Voltage) (P2228) (0006C-04)

000108.10 - Atmospheric Pressure Sensor Characteristic Fault (P1231) (0006C-0A)

000110.00 - Cooling Water Temperature Sensor Temperature Abnormal High (Overheat) (P0217) (0006E-00)

000110.03 - Cooling Water Temperature Sensor Fault (High Voltage) (P0118) (0006E-03)

000110.04 - Cooling Water Temperature Sensor Fault (Low Voltage) (P0117) (0006E-04)

000157.00 - Actual Rail Pressure Rise Error (P0088) (0009D-00)

000157.03 - Rail Pressure Sensor Fault (High Voltage) (P0193) (0009D-03)

000157.04 - Rail Pressure Sensor Fault (Low Voltage) (P0192) (0009D-04)

000157.15 - Rail Pressure Deviation Error During the Actual Rail Pressure Rise (P0093) (0009D-0F)

000157.16 - Pressure Limit Valve (PLV) Open Valve (P000F) (0009D-10)

000157.18 - Rail Pressure Deviation Error During the Actual Rail Pressure Drop (P0094) (0009D-12)

000167.01 - Charge Alarm (P1568) (000A7-01)

000167.05 - Charge Switch Open Circuit (P1562) (000A7-05)

000172.03 - New Air Temperature Sensor Fault (High Voltage) (P0113) (000AC-03)

000172.04 - New Air Temperature Sensor Fault (Low Voltage) (P0112) (000AC-04)

000173.03 - Exhaust Air Temperature Sensor Fault (High Voltage) (P0546) (000AD-03)

000173.04 - Exhaust Air Temperature Sensor Fault (Low Voltage) (P0545) (000AD-04)

000174.00 - Fuel Temperature Sensor Temperature Abnormal High (P0168) (000AE-00)

000174.03 - Fuel Temperature Sensor Fault (High Voltage) (P0183) (000AE-03)

000174.04 - Fuel Temperature Sensor Fault (Low Voltage) (P0182) (000AE-04)

000190.16 - Overspeed (P0219) (000BE-16)

000237.13 - VI (CAN Message) Reception Data Fault (U3002) (000ED-0D)

000237.31 - VI (CAN Message) Reception Time Out (U0168) (000ED-1F)

000412.03 - Exhaust Gas Recirculation (EGR) Gas Temperature Sensor Fault (High Voltage) (P041D) (0019C-03)

000412.04 - Exhaust Gas Recirculation (EGR) Gas Temperature Sensor Fault (Low Voltage) (P041C) (0019C-04)

000630.12 - EEPROM Memory Deletion Error (P0601) (00276-0C)

000633.03 - High Pressure Pump Drive Circuit (High Side VB Short Circuit) (P0629) (00279-03)

000633.05 - High Pressure Pump Drive Circuit (Open Circuit) (P0627) (00279-05)

000633.06 - High Pressure Pump Drive Circuit (High Side Ground Short Circuit) (P1642) (00279-06)

000651.03 - Injector 1 Short Circuit (4TNV) (P1271) (0028B-03)

000651.05 - Injector 1 Open Circuit (Inherent Location of the Injector) (4TNV) (P0204) (0028B-05)

000651.06 - Injector 1 Coil Short Circuit (4TNV) (P0271) (0028B-06)

000652.03 - Injector 4 Short Circuit (P1268) (0028C-03)

000652.05 - Injector 4 Open Circuit (Inherent Location of the Injector) (P0203) (0028C-05)

000652.06 - Injector 4 Coil Short Circuit (P0268) (0028C-06)

000653.03 - Injector 2 Short Circuit (P1265) (0028D-03)

000653.05 - Injector 2 Open Circuit (Inherent Location of the Injector) (P0202) (0028D-05)

000653.06 - Injector 2 Coil Short Circuit (P0265) (0028D-06)

000654.03 - Injector 3 Short Circuit (P1262) (0028E-03)

000654.05 - Injector 3 Open Circuit (Inherent Location of the Injector) (P0201) (0028E-05)

000654.06 - Injector 3 Coil Short Circuit (P0262) (0028E-06)

001209.03 - Exhaust Gas Recirculation (EGR) High Pressure Side Sensor Fault (High Voltage) (P0473) (004B9-03)

001209.04 - Exhaust Gas Recirculation (EGR) High Pressure Side Sensor Fault (Low Voltage) (P0472) (004B9-04)

001209.13 - Exhaust Gas Recirculation (EGR) High Pressure Side Sensor (Abnormal Learning Value) (P0471) (004B9-0D)

001485.02 - Accessory Cut Relay (K26) Early Opening (P068A) (005CD-02)

001485.07 - Accessory Cut Relay (K26) Contact Stuck (P068B) (005CD-07)

002791.00 - Exhaust Gas Recirculation (EGR) High Voltage Malfunction (P0404) (00AE7-00)

002791.01 - Exhaust Gas Recirculation (EGR) Low Voltage Malfunction (P1404) (00AE7-01)

002791.07 - Exhaust Gas Recirculation (EGR) Feedback Malfunction (P1409) (00AE7-07)

002791.09 - Exhaust Gas Recirculation (EGR) Data Error (U0401) (00AE7-09)

002791.12 - Open Circuit Between the Exhaust Gas Recirculation (EGR) Motor Coils (P0403) (00AE7-0C)

002797.06 - Injector Drive Circuit (Bank1) Short Circuit (P1146) (00AED-06)

002798.06 - Injector Drive Circuit (Bank2) Short Circuit (P1149) (00AEE-06)

002950.03 - Power Short Circuit of Throttle Valve Drive H Bridge Output 1 (P1658) (00B86-03)

002950.04 - Ground Short Circuit of Throttle Valve Drive H Bridge Output 1 (P1659) (00B86-04)

002950.05 - No Load of Throttle Valve Drive H Bridge Circuit (P0660) (00B86-05)

002950.06 - Overload On The Drive H Bridge Circuit of Throttle Valve (P1660) (00B86-06)

002951.03 - VB Power Short Circuit of Throttle Valve Drive H Bridge Output 2 (P1661) (00B87-03)

002951.04 - Ground Short Circuit of Throttle Valve Drive H Bridge Output 2 (P1662) (00B87-04)

003242.00 - DPF Inlet Temperature Sensor Temperature Abnormal High (P1436) (00CAA-00)

003242.03 - DPF Inlet Temperature Sensor Fault (High Voltage) (P1428) (00CAA-03)

003242.04 - DPF Inlet Temperature Sensor Fault (Low Voltage) (P1427) (00CAA-04)

003250.00 - DPF Intermediate Temperature Sensor Temperature Abnormal High (Post-Injection Error) (P1426) (00CB2-00)

003250.01 - DPF Intermediate Temperature Sensor Temperature Abnormal Low Temperature (P0420) (00CB2-01)

003250.03 - DPF Intermediate Temperature Sensor Fault (High Voltage) (P1434) (00CB2-03)

003250.04 - DPF Intermediate Temperature Sensor Fault (Low Voltage) (P1435) (00CB2-04)

003251.00 - DPF Differential Pressure Sensor Differential Pressure Abnormal High (P2452) (00CB3-00)

003251.03 - DPF Differential Pressure Sensor Fault (High Voltage) (P2455) (00CB3-03)

003251.04 - DPF Differential Pressure Sensor Fault (Low Voltage) (P2454) (00CB3-04)

003251.13 - DPF Differential Pressure Sensor (Abnormal Learning Value) (P2453) (00CB3-0D)

003609.03 - DPF High Pressure Side Sensor Fault (High Voltage) (P1455) (00E19-03)

003609.04 - DPF High Pressure Side Sensor Fault (Low Voltage) (P1454) (00E19-04)

003719.00 - Backup Mode (P1424) (00E87-00)

003719.07 - DPF OP Interface Recovery Regeneration Prohibition (P1446) (00E87-07)

003719.09 - DPF OP Interface Recovery Regeneration Error (P1445) (00E87-09)

003720.00 - Ash Cleaning Request 2 (P1420) (00E88-00)

003720.16 - Ash Cleaning Request 1 (P242F) (00E88-10)

004257.12 - Injector Drive IC Error (P0611) (010A1-0C)

522183.01 - Exhaust Gas Recirculation (EGR) High Temperature Thermistor Malfunction (P1410) (7F957-01)

522184.01 - Exhaust Gas Recirculation (EGR) Low Temperature Thermistor Malfunction (P1411) (7F958-01)

522243.05 - Start Assist Relay Interrupted (P0543) (7F803-05)

522243.06 - Startup Assist Relay Ground Interrupted (P0541) (7F803-06)

522323.00 - Air Cleaner Clogged Alarm (P1101) (7F853-00)

522329.00 - Oil/Water Separator Alarm (P1151) (7F859-00)

522400.02 - Crank Speed Sensor (P0336) (7F8A0-02)

522400.05 - No Crank Signal (P0337) (7F8A0-05)

522401.02 - Cam Signal Malfunction (P0341) (7F8A1-02)

522401.05 - No Cam Signal (P0342) (7F8A1-05)

522401.07 - Angle Offset Error (P1341) (7F8A1-07)

522479.12 - Exhaust Throttle (MPU fault) (P1441) (7F9FD-12)

522571.03 - SCV (MPROP) High Pressure Pump Drive Circuit (Low Side VB Short Circuit) (P1641) (7F94B-03)

522571.06 - High Pressure Pump Drive Circuit (Low Side Ground Short Circuit) (P1643) (7F94B-06)

522572.06 - High Pressure Pump Drive Circuit (Drive Current) (High Level) (P062A) (7F94C-06)

522572.11 - High Pressure Pump Drive Circuit (Pump Overload Error) (P1645) (7F94C-0B)

522573.00 - Overaccumulation (Method C) (P2463) (7F94D-00)

522574.00 - Overaccumulation (Method P) (P1463) (7F94E-00)

522575.07 - Regeneration Defect (Stationary Regeneration Error) (P2458) (7F94F-07)

522576.12 - EEPROM Memory Read Error (P160E) (7F950-0C)

522577.11 - Regeneration Defect (Stationary Regeneration Not Performed) (P2459) (7F951-0B)

522578.12 - EEPROM Memory Write Error (P160F) (7F952-0C)

522579.12 - Short Circuit Between the Exhaust Gas Recirculation (EGR) Motor Coils (P1405) (7F953-0C)

522580.12 - Exhaust Gas Recirculation (EGR) Position Sensor Malfunction (P0488) (7F954-0C)

522581.07 - Exhaust Gas Recirculation (EGR) Valve Stuck Open Malfunction (P148A) (7F955-07)

522582.07 - Exhaust Gas Recirculation (EGR) Valve Initialization Malfunction (P049D) (7F956-07)

522585.12 - CY146 SPI Communication Error (P1613) (7F959-0C)

522588.12 - Excessive Supply 1 Voltage Error (P1608) (7F95C-0C)

522589.12 - Insufficient Supply 1 Voltage Error (P1617) (7F95D-0C)

522590.12 - Sensor Supply Voltage Error 1 (P1609) (7F95E-0C)

522591.12 - Sensor Supply Voltage Error 2 (P1618) (7F95F-0C)

522592.12 - Sensor Supply Voltage Error 3 (P1619) (7F950-0C)

522596.09 - TSC1 (CAN Message) Reception Time Out Error (SA1) (U0292) (7F964-09)

522597.09 - TSC1 (CAN Message) Reception Time Out Error (U1301) (7F965-09)

522599.09 - Y_ECR1 (CAN Message) Reception Time Out Error (U1292) (7F967-09)

522600.09 - Y_EC (CAN Message) Reception Time Out Error (U1293) (7F968-09)

522601.09 - Y_RSS (CAN Message) Reception Time Out (U1294) (7F969-09)

522603.09 - VH (CAN Message) Reception Time Out (U1296) (7F96B-09)

522605.09 - Y_ECM3 (CAN Message) Reception Time Out (U1298) (7F96D-09)

522609.09 - Y_ETCP1 (CAN Message) Reception Time Out Error (U1300) (7F971-09)

522610.09 - CAN1 (For EGR) Reception Time Out Error (U010B) (7F972-09)

522611.09 - Exhaust Throttle (CAN Message From the Exhaust Throttle Time Out) (U1107) (7F973-09)

522617.12 - Exhaust Gas Recirculation (EGR) Valve Target Value Out of Range (U1401) (7F979-0C)

522618.09 - EBC1 (CAN Message) Reception Time Out (U1302) (7F97A-09)

522619.09 - Y_DPFIF (CAN Message) Reception Time Out (U1303) (7F97B-09)

522623.07 - Dual Accelerator Sensor (Open Position) Error (P1647) (7F97F-07)

522624.07 - Dual Accelerator Sensor (Closed Position) Error (P1646) (7F980-07)

522744.04 - Actuator Drive Circuit 1 Short to Ground (P1626) (7F9F8-04)

522746.12 - Exhaust Throttle (Voltage Error) (P1438) (7F9FA-0C)

522747.12 - Exhaust Throttle (Motor Error) (P1439) (7F9FB-0C)

522748.12 - Exhaust Throttle (Sensor System Error) (P1440) (7F9FC-0C)

522749.12 - Exhaust Throttle (MPU Error) (P1441) (7F9FD-0C)

522750.12 - Exhaust Throttle (PCB Error) (P1442) (7F9FE-0C)

522751.19 - Exhaust Throttle (CAN Error) (P1443) (7F9FF-013)

522994.04 - Actuator Drive Circuit 2 Ground Short Circuit (P1633) (7FAF2-04)

523249.05 - No Signal on Both Crank and Cam Speed Sensor (P0008) (7FBF1-05)

523460.07 - Rail Pressure Error (Operation Time Error During RPS Limp Home) (P1670) (7FCC4-07)

523462.13 - IQA Corrected Injection Amount For Injector 1 Error (P1648) (7FCC6-0D)

523463.13 - IQA Corrected Injection Amount For Injector 2 Error (P1649) (7FCC7-0D)

523464.13 - IQA Corrected Injection Amount For Injector 3 Error (P1650) (7FCC8-0D)

523465.13 - IQA Corrected Injection Amount For Injector 4 Error (P1651) (7FCC9-0D)

523468.09 - Rail Pressure Error (Controlled Rail Pressure Error After PLV Valve Opening) (P1665) (7FCCC-09)

523469.00 - Rail Pressure Error (The Number of Times the PLV Valve Opens Error) (P1666) (7FCCD-00)

523470.00 - Rail Pressure Error (The Time of PLV Valve Opening Error) (P1667) (7FCCE-00)

523471.06 - Engine Control Unit (ECU) Internal Error (Actuator Drive Circuit 3 Short to Ground) (P1467) (7FCCF-06)

523473.12 - Engine Control Unit (ECU) Internal Error (AD Converter Error 1) (P1469) (7FCD1-0C)

523474.12 - Engine Control Unit (ECU) Internal Error (AD Converter Error 2) (P1470) (7FCD1-0C)

523475.12 - Engine Control Unit (ECU) Internal Error (External Monitoring IC And CPU Error 1) (P1471) (7FCD3-0C)

523476.12 - Engine Control Unit (ECU) Internal Error (External Monitoring IC And CPU Error 2) (P1472) (7FCD4-0C)

523477.12 - Engine Control Unit (ECU) Internal Error (ROM Error) (P1473) (7FCD5-0C)

523478.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 1) (P1474) (7FCD6-0C)

523479.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 2) (P1475) (7FCD7-0C)

523480.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 3) (P1476) (7FCD8-0C)

523481.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 4) (P1477) (7FCD9-0C)

523482.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 5) (P1478) (7FCDA-0C)

523483.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 6) (P1479) (7FCDB-0C)

523484.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 7) (P1480) (7FCDC-0C)

523485.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 8) (P1481) (7FCDD-0C)

523486.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 9) (P1482) (7FCDE-0C)

523487.12 - Engine Control Unit (ECU) Internal Error (Shutoff Path Error 10) (P1483) (7FCDF-0C)

523488.00 - Engine Control Unit (ECU) Internal Error (Recognition Error of Engine Speed) (P1484) (7FCE0-00)

523489.00 - Rail Pressure Error (The Actual Rail Pressure is Too High During PRV Limp Home) (P1668) (7FCE1-00)

523491.00 - Rail Pressure Error (Injector B/F Temperature Error During PLV4 Limp Home) (P1669) (7FCE3-00)

Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes

Monitor Controller (DSZ) Diagnostic Trouble Codes

E:1100 - Engine Trouble Alarm

W:1100 - Engine Warning

W:1102 - Exhaust Filter Regeneration Request

W:1103 - Exhaust Filter Regeneration Inhibited Alarm

W:1104 - Intermediate Gas Temperature Sensor Error

W:1105 - Exhaust Filter Differential Pressure Sensor Error

W:1106 - Inlet Port Gas Temperature Sensor Error

W:1107 - Engine Injection Pressure Sensor Error

W:1108 - Exhaust Filter Gas Inlet Air Pressure Sensor Error

W:1109 - Engine Inlet Air Piping Abnormal Temperature

W:1110 - Air Heat Relay Error

W:1111 - Exhaust Filter Manual Regeneration Inhibited Alarm

W:1206 - Air Filter Restriction Alarm

W:1207 - Coolant Temperature Sensor Error

W:1208 - Engine Speed Sensor Error