Volvo BL60 BL60B Backhoe Loader Workshop Repair Manual PDF - MVLVCOBL60B.zip

The complete factory service repair manual for Volvo BL60 / BL60B Backhoe Loaders, featuring electrical wiring schematics and every technical detail needed to maintain, troubleshoot, overhaul, and service these machines at a professional level.

Contained within the Volvo BL60, BL60B Backhoe Loaders workshop service repair manual:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

BL60B Volvo Service Repair Manual.PDF

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

File Format: PDF (Windows & Mac & Linux)

Language: English

Total Pages: 2,147 pages

TABLE OF CONTENTS

0 - GENERAL

00 - DESCRIPTION; COMPLETE MACHINE

Description

03 - SPECIFICATIONS

Conversion tables

Tightening torques

07 - STANDARD TIME

Operation numbers for additional work

08 - TOOL

E 1708, Checking point

E1820

E-5001

E-5002

E-5003

1 - STANDARD PARTS, SERVICE

16 - LUBRICANT; FUEL; OTHER FLUID

Alternative fuels

Coolant

Fuel_{06-49-06}

Fuel_{06-49-17}

Recommended lubricants, oils_{06-49-36}

Recommended lubricants, oils_{06-49-48}

17 - SERVICE

Accumulator, check pre-charging pressure

Air cleaner dust valve, cleaning

Axle hubs, changing oil

Axle hubs, checking oil level

Axles, changing oil

Axles, checking oil level

Battery, current capacity, electrolyte level, cables and connections, especially connections at starter motor, check

Bolted joints, check tightening torque_{06-31-53}

Bolted joints, check tightening torque_{06-32-04}

Boom lock functions, check

Brake test

Cab filter, replace (clean when necessary)

Check coolant anti-freeze concentration (or yearly before winter season)

Coolant, changing_{06-39-08}

Coolant, changing_{06-39-21}

Coolant level, checking

Crankcase ventilation separator, checking_{06-21-08}

Crankcase ventilation separator, replacing_{06-19-24}

Diesel particulate filter, checking and cleaning_{06-23-00}

EGR cooler, pressure test_{06-18-56}

EGR valve, cleaning_{06-18-27}

Engine air cleaner primary filter, cleaning

Engine air cleaner primary filter, replacing_{06-36-14}

Engine air cleaner primary filter, replacing_{06-36-26}

Engine air cleaner secondary filter, replacing

Engine belt tension, adjusting_{06-21-36}

Engine, changing oil and filter_{06-29-27}

Engine, changing oil and filter_{06-29-40}

Engine oil level, checking_{06-24-04}

Engine oil level, checking_{06-24-17}

Engine, pipes and hoses, checking_{06-17-28}

Engine radiator, oil cooler and condensor (if installed), clean_{06-37-28}

Engine radiator, oil cooler and condensor (if installed), clean_{06-37-40}

Engine speed_{06-25-42}

Engine speed_{06-25-53}

Extendible dipper (if installed) wear pads, check

Fan belt and belt tension, check_{06-22-03}

Fan belt, checking_{06-22-31}

Front and rear axle breather, clean

Fuel, coolant and oil leakage, check

Fuel filters, primary and secondary filter, replace_{06-35-30}

Fuel filters, primary and secondary filter, replace_{06-35-42}

Fuel system, bleeding_{06-34-57}

Fuel system, bleeding_{06-35-09}

Fuel system, water trap, check_drain_{06-34-18}

Fuel system, water trap, check_drain_{06-34-29}

Fuel tank breather filter, replacing

Gas springs, doors, rear window, check function

Hydraulic cylinders, check for oil leakage

Hydraulic oil, changing_{06-28-00}

Hydraulic oil, changing_{06-28-12}

Hydraulic oil filter, changing

Hydraulic oil level, checking_{06-27-10}

Hydraulic oil level, checking_{06-27-22}

Hydraulic oil tank breather filter, replace

Hydraulic pressure, checking.

Hydraulic system, pressure release.

Injectors, checking_{06-20-24}

Maintenance service, daily

Maintenance service, every 1000 hours_{06-43-00}

Maintenance service, every 1000 hours_{06-43-13}

Maintenance service, every 1500 hours_{06-42-42}

Maintenance service, every 2000 hours_{06-42-02}

Maintenance service, every 2000 hours_{06-42-13}

Maintenance service, every 250 hours_{06-44-16}

Maintenance service, every 250 hours_{06-44-29}

Maintenance service, every 3000 hours

Maintenance service, every 500 hours_{06-43-32}

Maintenance service, every 500 hours_{06-43-44}

Maintenance service, every 50 hours_{06-44-48}

Maintenance service, every 50 hours_{06-45-00}

Maintenance service, every 6000 hours_{06-41-20}

Maintenance service, every 6000 hours_{06-41-32}

Maintenance service, first 1000 hours_{06-45-32}

Maintenance service, first 1000 hours_{06-45-44}

Maintenance service, first 100 hours_{06-46-03}

Maintenance service, first 100 hours_{06-46-16}

MATRIS, reading, export reading_{06-16-29}

Overflow pipe, inspecting_{06-19-54}

Pipes, couplings and hoses, check

Powershift Transmission (option), oil pressures, checking.

Propeller shaft, lubrication

Safety when servicing

Seat belt, replace

Service_{06-47-14}

Service_{06-47-25}

Service brake, checking pressure

Service journal (included in Operator's manual), fill in

Service points

Service position 1

Service position 2

Service position 3

Stabilisers, loader, backhoe, front axle oscillation pivot and front axle steering pivots, lubricate

Test-run and check

Transmission 2WD, oil pressures, checking

Transmission 4WD, oil pressures, checking

Transmission breather filter, replacing

Transmission oil, changing

Transmission oil filter, replacing_{06-30-28}

Transmission oil filter, replacing_{06-30-40}

Transmission oil level, checking_{06-40-50}

Transmission oil level, checking_{06-41-03}

Transmission suction filter, replacing

Turbocharger, checking_{06-17-57}

Turbocharger inclusive inlet and exhaust systems, leakage, check_{06-39-38}

Tyres, wear and air pressure, checking

Valve clearance, checking and adjusting_{06-38-31}

Valve clearance, checking and adjusting_{06-38-49}

Wheel nuts, torque, check

19 - GENERAL

Backhoe, boom lock

CE-marking, EMC-directive_{06-15-21}

Checklist after a fire or heat exposure

Declaration of Conformity_{06-15-32}

FOPS and ROPS

Health hazards with paint, plastics and rubber

Loader boom, safety strut

Pressure setting and leak detection

Rules when handling tyres

Safety concerns everybody!

Safety during electric welding

Safety for work on hydraulic systems

Safety rules when servicing

Safety when handling oils and fuel

Safety when lifting and supporting the machine

Safety when working with air conditioning refrigerant

Safety when working with batteries

Service position 1

Service position 2

Service position 3

Starting with booster batteries

Working on the electrical system of the machine

Working under raised loader arm

2 - ENGINE WITH MOUNTING AND EQUIPMENT

20 - GENERAL

E-ECU MID 128 non-programmed, replacing_{06-05-46}

E-ECU MID 128 pre-programmed, replacing_{06-06-13}

Engine, capacities_{06-07-54}

Engine, capacities_{06-08-05}

Engine, component locations_{06-09-02}

Engine, description_{06-09-21}

Engine, description_{06-09-36}

Engine protection plates, tightening torques_{06-07-09}

Engine, tightening torque_{06-07-26}

Engine, tightening torque_{06-07-37}

Engine, weights_{06-08-22}

Engine, weights_{06-08-33}

Tech Tool, operations_{06-06-41}

21 - ENGINE

Crankcase ventilation separator, replacing_{06-01-59}

Engine, installing_{06-02-52}

Engine, installing_{06-03-10}

Engine mounts, replacing_{05-59-17}

Engine protection plates, removing and installing_{06-02-31}

Engine, removing_{06-03-34}

Engine, removing_{06-03-50}

Engine, specifications_{06-04-08}

Engine, specifications_{06-04-19}

Valves, adjusting_{06-00-12}

Valves, adjusting_{06-00-25}

Valves, description_{06-01-11}

Valves, description_{06-01-22}

Valve system, specifications_{06-00-54}

22 - LUBRICATING SYSTEM

Lubricating system, description_{05-51-10}

Lubrication oil pressure, checking_{05-48-32}

Lubrication system, component locations_{05-50-00}

Lubrication system, description_{05-50-53}

Lubrication system, specification_{05-50-18}

Lubrication system, specification_{05-50-30}

23 - FUEL SYSTEM

Feed pump, replacing_{05-32-49}

Fuel cooler, replacing

Fuel filters, replacing_{05-31-00}

Fuel filters, replacing_{05-31-18}

Fuel pump, installing_{05-37-50}

Fuel pump, removing_{05-38-28}

Fuel pump, removing_{05-39-04}

Fuel system, bleeding_{05-31-54}

Fuel system, bleeding_{05-32-09}

Fuel system, description_{05-41-57}

Fuel system, description_{05-42-20}

Fuel system, specifications_{05-40-58}

Fuel system, tightening torques_{05-39-35}

Fuel system, tightening torques_{05-39-58}

Fuel tank, installing

Fuel tank, removing

Injection pump, replacing_{05-21-46}

Injectors, replacing_{05-21-02}

Overflow pipe, inspecting_{05-20-21}

25 - INLET & EXHAUST SYSTEM

Air cleaner, installing_{05-03-24}

Air cleaner, installing_{05-03-45}

Air cleaner, installing_{05-03-58}

Air cleaner, removing_{05-04-34}

Air cleaner, removing_{05-04-51}

Charge air cooler, installing_{01-24-45}

Charge air cooler, removing_{01-25-45}

DPF (Diesel particulate filter), checking and cleaning_{05-06-35}

Exhaust aftertreatment system_{05-09-08}

Exhaust Aftertreatment System, description_{05-08-43}

Exhaust pipe flexible tube, replacing_{05-10-14}

Exhaust pipe, replacing_{05-09-54}

Exhaust system, description_{05-13-52}

Exhaust system, description_{05-14-18}

Inlet and exhaust system, component location_{05-16-06}

Inlet and exhaust system, description_{05-16-50}

Inlet and exhaust system, specification_{05-15-19}

Inlet and exhaust system, specification_{05-15-31}

Inlet and exhaust system, tightening torques_{05-14-36}

Inlet and exhaust system, tightening torques_{05-15-00}

Perform a regeneration_{05-08-14}

Regeneration process, description_{05-07-10}

Silencer, replacing_{05-13-10}

Turbocharger, description_{05-05-16}

Turbocharger, description_{05-05-27}

26 - COOLING SYSTEM

Belt tension, specifications_{08-46-51}

Cooling system, component location_{01-23-15}

Cooling system, description_{01-23-34}

Cooling system, description_{01-23-51}

Cooling system, specifications_{08-55-30}

Cooling system, specifications_{08-55-44}

Cooling system, tightening torques_{01-21-48}

Cooling system, tightening torques_{01-22-10}

Expansion tank, replacing_{08-53-59}

Expansion tank, replacing_{08-54-19}

Fan belt and_or alternator belt, checking and adjusting tension_{11-22-16}

Fan belt and_or alternator belt, replacing_{09-44-33}

Fan belt and_or alternator belt, replacing_{11-22-52}

Fan shroud, replacing_{11-23-31}

Fan shroud, replacing_{11-24-10}

Radiator hoses lower, replacing_{08-52-27}

Radiator hoses lower, replacing_{08-52-47}

Radiator hose upper, replacing_{08-53-12}

Radiator hose upper, replacing_{08-53-29}

Radiator, installing_{08-50-00}

Radiator, installing_{08-50-31}

Radiator, removing_{08-51-15}

Radiator, removing_{08-51-51}

27 - ENGINE CONTROL

Throttle control cable, installing_{11-20-25}

Throttle control cable, removing_{11-20-11}

29 - MISCELL

EGR cooler pressure, testing_{11-17-32}

Exhaust Gas Recirculation (EGR), description_{11-18-36}

Exhaust Gas Recirculation (EGR), description_{11-19-40}

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS

30 - GENERAL

Air filter clogged

AL3201, description and measuring