John Deere 605K Crawler Loader Workshop Service & Repair Manual PDF (TM12822) - TM12822 - John Deere 605K Crawler Loader Technical Manual - Repair.PDF
John Deere 605K Crawler Loader Repair Service Manual (TM12822)
TM12822 — John Deere 605K Crawler Loader Technical Manual — Repair.PDF
Complete service repair manual for John Deere 605K Crawler Loader (PIN from 1T0605KX**E237629), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere 605K Crawler Loader workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 737 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Axle Shaft, Bearings and Reduction Gears
Transmission
Remove and Install
Control Linkage
Input Drive Shafts and U-Joints
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling System
Intake System
External Exhaust Systems
External Fuel Supply Systems
Park Brake
Park Brake
Control Linkage
Hydraulic System
Frame or Supporting Structure
Frame Installation
Frame Bottom Guards
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal
Hood and Engine Enclosures
Grille and Grille Housing
Safety and Convenience
Horn and Warning Devices
Vehicle Main Hydraulic System
Hydraulic System
Loader
Bucket
Frames
Loader Hydraulic System
Ground Conditioning Tool
Remove and Install
Blades, Teeth, and Shanks
Hydraulic System
Dealer Fabricated Tools
tm12822 - 605K Crawler Loader
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over and Machine Damage
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Welding On Machine
Track Guides and Rock Guards Remove and Install
Carrier Roller Wear Inspection
Carrier Roller Remove and Install
Metal Face Seals Inspection
Carrier Roller Leakage Test
Track Roller Wear Inspection
Track Roller Remove and Install
Track Roller Leakage Test
Track Shoe Grouser Wear Inspection
Track Shoe Remove and Install
Track Link Height Inspection
Bushing Outside Diameter for Lubricated Track Chain Inspection
Track Pitch for Lubricated Track Chain Inspection
Track Chain Remove and Install
Lubricated Track Chain to Turn Bushings and Lubricate Chain Disassemble
Lubricated Track Chain to Turn Bushings and Lubricate Chain Assemble
Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate Disassemble and Assemble
Track Sag Adjustment
Track Tension Adjuster Remove and Install
Track Idler Recoil Spring Remove and Install
Track Idler Recoil Spring Disassemble and Assemble
Track Frame Remove and Install
Front Idler Wear Inspection
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Front Idler Adjustment
Front Idler Oil Level Check
Front Idler Leakage Test
Sprocket Remove and Install
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Final Drive Remove and Install
Group 0250: Axle Shaft, Bearings and Reduction Gears
Final Drive Disassemble and Assemble
Section 03: Transmission
Group 0300: Remove and Install
Hydrostatic Pump and Motor Initial Start-Up Procedure
Hydrostatic Pump Remove and Install
Hydrostatic Motor Remove and Install
Group 0315: Control Linkage
Transmission Control Lever (TCL) Remove and Install
Decelerator/Brake Pedal Remove and Install
Decelerator/Brake Pedal Disassemble and Assemble
Steering Pedal Remove and Install—If Equipped
Steering Pedal Disassemble and Assemble—If Equipped
Group 0325: Input Drive Shafts and U-Joints
Damper Drive Remove and Install
Group 0360: Hydraulic System
Hydrostatic Pump Disassemble
Charge Pump Disassemble and Assemble
Pump Displacement Control Valve (PDCV) Disassemble and Assemble
Multi-Function Valve Remove and Install
Multi-Function Valve Disassemble and Assemble
Neutral Charge Relief Valve Disassemble and Assemble
Hydrostatic Pump Assemble
Hydrostatic Motor Disassemble
Hydrostatic Motor Assemble
Hydrostatic Reservoir Remove and Install
Hydrostatic Thermal Bypass Valve Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
John Deere Engine
Engine Remove and Install
Engine Mounts Remove and Install
Belt Routing
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aid
Engine Coolant Heater Remove and Install
Group 0510: Cooling System
Cooling Package Plenum Remove and Install
Cooling Package Remove and Install
Charge Air Cooler Remove and Install
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Hydrostatic Oil Cooler Remove and Install
Fuel Cooler Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: External Exhaust Systems
Exhaust Tube Remove and Install
Diesel Particulate Filter (DPF) Remove and Install
Exhaust Filter Remove and Install
Service Filter Cleaning
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Fuel Tank Covers Remove and Install
Primary Fuel Filter and Water Separator Remove and Install
Final Fuel Filter Remove and Install
Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped
Section 11: Park Brake
Group 1100: Park Brake
Park Brake Valve Remove and Install
Park Brake Remove and Install
Group 1115: Control Linkage
Park Lock Lever Remove and Install
Park Lock Lever Disassemble and Assemble
Group 1160: Hydraulic System
Park Brake Valve Disassemble and Assemble
Park Brake Disassemble and Assemble
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding Repair of Major Structure
Group 1746: Frame Bottom Guards
Bottom Guards Remove and Install
Section 18: Operator’s Station
Group 1800: Removal and Installation
Cab/ROPS Remove and Install
Group 1810: Operator Enclosure
Windowpanes Remove and Install
Wiper Motor Remove and Install
Washer Pump Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Group 1830: Heating and Air Conditioning
Proper Refrigerant Handling
R134a Refrigerant Cautions
R134a Compressor Oil Charge Check
R134a Compressor Oil Removal
R134a Component Oil Charge
Leakage Testing
Refrigerant Hoses and Tubing Inspection
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure
Recover R134a System
Evacuate R134a System
Charge R134a System
Air Conditioner System Cleaning Procedures
Purge R134a System
Flush R134a System
Evaporator or Heater Core Remove and Install
Expansion Valve Remove and Install
Air Conditioner Freeze Switch Remove and Install
Cab Heater Blower Motor and Blower Motor Speed Resistor Remove and Install
Cab Upper Heater Components
Cab or ROPS Under Seat Heater Disassemble and Assemble
Receiver-Dryer Remove and Install
Condenser Remove and Install
Compressor Remove and Install
Section 19: Sheet Metal
Group 1910: Hood and Engine Enclosures
Engine Side Door Assembly Remove and Install
Hood Remove and Install
Group 1921: Grille and Grille Housing
Grille Remove and Install
Section 20: Safety and Convenience
Group 2004: Horn and Warning Devices
Backup Alarm Remove and Install
Backup Alarm Volume Adjustment
Section 21: Vehicle Main Hydraulic System
Group 2160: Hydraulic System
General Oil Cleanup Procedure
Hydraulic/Hydrostatic Component Failure Cleanup Procedure
Hydraulic Pump Remove and Install
Hydraulic Fan Motor Remove and Install
Hydraulic Fan Pump Remove and Install
Hydraulic Fan Reversing Valve Remove and Install
Hydraulic Fan Reversing Valve Disassemble and Assemble
Hydraulic Reservoir Remove and Install
Hydraulic Reservoir Cleanout Cover Remove and Install
Hydraulic Thermal Bypass Valve Remove and Install
Section 31: Loader
Group 3102: Bucket
Standard and Multipurpose Bucket Remove and Install
Multipurpose Bucket and Lines Disassemble and Assemble
Shank and Tooth Remove and Install
Cracked Cutting Edge Repair
Group 3140: Frames
Boom Remove and Install
Boom Bushings and Seals Remove and Install
Group 3160: Loader Hydraulic System
Hydraulic Control Valve Remove and Install