John Deere 5075GV 5090GV 5075GN 5090GN 5100GN 5075GL Tractor (MY16-) Workshop Repair Service Manual TM409219 PDF - MJODTM409219.zip
The Complete Repair Service Technical Manual for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) contains every piece of shop-level guidance you need to service, fix, and overhaul these machines just like an expert technician would.
This John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors workshop technical manual (repair) covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm409219 - 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors Repair (North American Edition) Technical Manual.pdf
tm409228 - Remise en état des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL (AM16- ) -: (Édition nord-américaine) French.pdf
PRODUCT DETAILS:
Total Pages: 1,773 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French
TABLE OF CONTENTS................1
Section 05: Safety................24
Group 05: Safety Measures................24
Recognize Safety Information................27
Understand Signal Words................28
Follow Safety Instructions................29
Prepare for Emergencies................30
Wear Protective Clothing................31
Protect Against Noise................32
Handle Fuel Safely—Avoid Fires................33
Handle Starting Fluid Safely................34
Fire Prevention................35
In Case of Fire................36
Avoid Static Electricity Risk When Refueling................37
Keep ROPS Installed Properly................39
Use Foldable ROPS and Seat Belt Properly................40
Stay Clear of Rotating Drivelines................41
Use Steps and Handholds Correctly................43
Read Operator’s Manuals for ISOBUS Controllers................44
Use Seat Belt Properly................45
Operating the Tractor Safely................46
Avoid Backover Accidents................48
Limited Use in Forestry Operation................49
Operating the Loader Tractor Safely................50
Keep Riders Off Machine................51
Instructional Seat................52
Use Safety Lights and Devices................53
Use a Safety Chain................54
Transport Towed Equipment at Safe Speeds................55
Use Caution on Slopes, Uneven Terrain, and Rough Ground................57
Freeing a Mired Machine................58
Avoid Contact with Agricultural Chemicals................59
Handle Agricultural Chemicals Safely................60
Handling Batteries Safely................62
Avoid Heating Near Pressurized Fluid Lines................64
Remove Paint Before Welding or Heating................65
Handle Electronic Components and Brackets Safely................66
Practice Safe Maintenance................67
Avoid Hot Exhaust................69
Clean Exhaust Filter Safely................70
Work In Ventilated Area................73
Support Machine Properly................74
Prevent Machine Runaway................75
Park Machine Safely................76
Transport Tractor Safely................77
Service Cooling System Safely................78
Service Accumulator Systems Safely................79
Service Tires Safely................80
Service Front-Wheel Drive Tractor Safely................81
Tightening Wheel Retaining Bolts/Nuts................82
Avoid High-Pressure Fluids................83
Do Not Open High-Pressure Fuel System................102
Store Attachments Safely................85
Decommissioning — Proper Recycling and Disposal of Fluids and Components................86
Section 10: General Information................87
Group 05: Specifications................1636
Summary of References - Specifications................1636
Engine................94
Transmission................95
Front-Wheel Drive Clutch................96
Hydraulic System................97
Electrical System................98
Capacities................99
Sound Level................101
Fuel System................102
Brakes................103
Three-Point Hitch................104
Loads and Weights................105
Maximum Lifting Force................106
Shipping Weights................107
Maximum Permissible Axle Loads and Total Weights................109
Load Capacity of Tires................110
Observe Rear Wheel Tread Width Limitations................114
Metric Bolt and Screw Torque Values................116
Unified Inch Bolt and Screw Torque Values................118
Diesel Fuel................120
Handling and Storing Diesel Fuel................121
Do Not Use Galvanized Containers................122
Fill Fuel Tank................123
Fill DEF (Diesel Exhaust Fluid) Tank (5G VNF)................125
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................127
Transmission and Hydraulic Oil................129
Front-Wheel Drive Axle Oil................130
Multipurpose Extreme Pressure (EP) Grease................132
Oil Filters................133
Lubricant Storage................134
Mixing of Lubricants................135
Diesel Engine Coolant................136
Operating in Warm Temperature Climates................137
Alternative and Synthetic Lubricants................138
Serial Number Plates................139
Product Identification Number Location................140
Engine Serial Number................141
Fuel Injection Pump Serial Number Location................142
Power Steering Valve Serial Number Location................143
Air-Conditioning Compressor Serial Number Location (5G VNF)................144
Transmission Serial Number Location................145
Front Axle (2WD) Serial Number Location................146
Front-Wheel Drive Serial Number................147
Group 10: Tune-Up................88
Summary of References - Tune-Up................149
Using High-Pressure Washers................150
Preliminary engine test................151
Clean Radiator and Oil Cooler................152
Radiators Cleaning................154
Clean Air-Conditioning System Condenser (5G VNF)................157
Check Hoses and Hose Clamps................158
Check Blow-By Hose (5075 Models)................159
Clean the Dust Unloading Valve................161
Engine Air Filter................162
Cleaning the Primary Filter Element................164
Cleaning a Dusty Element................165
Secondary (Safety) Element................166
Clean Cab Air Filters (5G VNF)................167
Check Engine Oil Level................168
Check Brake System Oil Level (5G VNF)................169
Check Brake System Oil Level (5GL)................170
Check Coolant Level................172
Check Transmission/Hydraulic System Oil Level................174
Check the Fuel Filter................175
Starting Motor................178
Battery - Checking Specific Gravity (5G VNF)................179
Battery - Checking Specific Gravity (5GL)................180
Check Neutral Start System................181
Check Neutral Start System - Power Reverse Transmission (24/12) (5G VN and 5GL) (MY20)................184
Check Setting of Head Lights and Work Lights................185
Check Lights................186
Final Engine Check................187
Tractor Operation Check................188
Group 15: Predelivery Inspection................191
Summary of References - Predelivery Inspection................191
Predelivery Inspection................191
Section 20: Engine................193
Group 00: Removal and Installation of Engine Components................193
Summary of References - Remove and Install Engine Components................197
Engine Repair................199
Specifications................1636
Remove Engine (5G VNF)................201
Remove Engine (5GL)................229
Install Engine................238
Water Pump Repair................243
Remove and Inspect Radiator (5G VNF)................244
Remove and Inspect Radiator (5075) (5G VNF)................259
Remove and Inspect Radiator (5GL)................273
Install Radiator................281
Remove Oil Cooler (5G VNF)................282
Remove Oil Cooler (5GL)................285
Install Oil Cooler................288
Replace Thermostat................289
Remove Engine Side Panels (5G VNF)................292
Remove Engine Side Panels (5GL)................294
Install Engine Side Panels (5G VNF)................296
Install Engine Side Panels (5GL)................298
Vertical Exhaust Pipe CAB Post Disassembly (5G VNF)................300
Vertical Exhaust Pipe Disassembly (5G VNF)................304
Horizontal Exhaust Pipe Disassembly (5G VNF)................306
Horizontal (Venturi) Exhaust Pipe Disassembly (5075) (5G VNF)................308
Horizontal Exhaust Pipe Disassembly (5GL)................310
Remove DOC Module (5G VNF)................314
Install DOC Module (5G VNF)................318
Remove SCR Module (5G VNF)................323
Install SCR Module (5G VNF)................327
Remove and Install SCR System Support (5G VNF)................332
Remove DPF Module (5075) (5G VNF)................339
Install DPF Module (5075) (5G VNF)................342
Replace DOC Exhaust Pipe (5G VNF)................343
Remove DPF Module (5GL)................347
Install DPF Module (5GL)................354
Replace DPF Exhaust Pipe (5075) (5G VNF)................355
Replace DPF Exhaust Pipe (5GL)................358
Separate Engine from Support Front Axle (5G VNF)................362
Separate Engine from Support Front Axle (5GL)................388
Install Engine on Support Front Axle (5G VNF)................400
Install Engine on Support Front Axle (5GL)................402
A500 - Remove and Install Engine ECU (5G VNF)................405
A500 - Remove and Install Engine ECU (5GL)................407
B520 - Replace Aftertreatment Diesel Exhaust Fluid (DEF) Sensor (5G VNF)................409
Remove Inspect and Install DEF (Diesel Exhaust Fluid) Tank (5G VNF)................419
Checking and Cleaning the DEF (Diesel Exhaust Fluid) Filter (5G VNF)................432
B515 - Remove and Install Aftertreatment Outlet NOx Sensor (DOC/SCR) (5G VNF)................434
B516 - Remove and Install Aftertreatment Inlet NOx Sensor (DOC/SCR) (5G VNF)................438
Replace the Power Supply Module (5G VNF)................442
Replace the Power Supply Module Filter (5G VNF)................446
Y540 - Replace DEF Tank Heater Valve (5G VNF)................449
B514 - Remove and Install Aftertreatment Outlet NH3 Sensor (DOC-SCR) (5G VNF)................453
B519 - Remove and Install DOC Inlet Temperature Sensor (5G VNF)................456
B517 - Remove and Install SCR Outlet Temperature Sensor (5G VNF)................459
B518 - Remove and Install DOC Outlet Temperature Sensor (5G VNF)................462
Remove and Install SCR Water Reservoir (5G VNF)................465
A540 - Replace DEF Dosing Unit (5G VNF)................467
Section 30: Fuel and Air Intake Systems................471
Group 05: Speed Control Linkage................471
Summary of References - Speed Control Linkage................474
Hand Throttle Calibration (5G VNF)................475
Hand Throttle Calibration (5GL)................479
Foot Throttle Calibration (5G VNF)................483
Foot Throttle Calibration (5GL)................487
Remove and Install Hand Throttle Lever................491
Remove and Install Foot Throttle Pedal (5G VNF)................493
Remove and Install Foot Throttle Pedal (5GL)................498
Remove and Install Foot Throttle Pedal Assembly (5G VN) (MY20)................501
Group 10: Fuel System................102
Fuel System - Summary of References................504
Injection Pump, Nozzle and Governor Repair................505
Drain Fuel Tank................506
Remove, Inspect, and Install Fuel Tank (5G VNF)................507
Remove, Inspect, and Install Fuel Tank (5075) (5G VNF)................516
Remove, Inspect, and Install Fuel Tank (5GL)................525
Remove, Inspect, and Install Additional Fuel Tank (5G VNF)................530
Replace Fuel Filter................535
Bleed Fuel System................538
Remove, Inspect, and Install Fuel Cooler (5G VNF)................540
Remove, Inspect, and Install Fuel Cooler (5GL)................543
Group 15: Air Intake System................471
Summary of References - Air Intake System................546
Turbocharger Repair................547
Remove and Install Air Cleaner Element (5G VNF)................548
Remove and Install Air Cleaner Element (5075 Models)................550
Remove and Install Air Filter Housing (5G VNF)................552
Remove and Install Air Filter Housing (5075) (5G VNF)................555
Remove and Install Air Filter Housing (5GL)................557
Remove and Install Air Intake Hoses (5G VNF)................561
Remove and Install Air Intake Hoses (5075) (5G VNF)................565
Remove and Install Air Intake Hoses (5GL)................569
Remove, Inspect, and Install Air Cooler (5G VNF)................572
Remove, Inspect, and Install Air Cooler (5GL)................577
Section 40: Electrical System................582
Group 05: Battery, Starter Motor, and Alternator................582
Battery, Starter Motor, and Alternator - Summary of References................585
M01 - Starter Motor Repair................586
G01 - Disconnect Battery................587
G01 - Connect Battery................588
G01 - Remove Battery................589
G01 - Install Battery................590
S900 - Battery Cut-off Switch................591
G01 - Remove and Install Battery (5G VNF)................593
G01 - Remove and Install Battery (5GL)................595
M01 - Remove and Install Starter Motor (5G VNF)................598
M01 - Remove and Install Starter Motor (5GL)................600
G02 - Alternator/Regulator Repair................602
G02 - Replace Alternator/Regulator................603
Check Belt Wear and Tension................607
Group 10: Switches and Sensors................582
Summary of References - Switches and Sensors................611
B02 - Replace Air Filter Restriction Sensor................612
B03 - Replace Fuel Level Sensor (5G VNF)................615
B03 - Replace Fuel Level Sensor (5075 Models)................619
B04 - Replace Engine Oil Pressure Switch................622
B05 - Replace Park Brake Switch................623
B06 - Replace Transmission Speed Sensor................625
B07/1 - Replace PTO Switch (540 rpm)................627
B07/2 - Replace PTO Switch (540E/1000 rpm)................628
B08 - Replace PTO Neutral Start Switch (5G VNF)................629
B36 - Replace Neutral Start Switch................631
B56 - Replace Coolant Temperature Sensor................632
B69 - Replace Brake Oil Level Sensor (5G VNF)................633
B69 - Replace Brake Oil Level Sensor (5GL)................635
B72 - Replace Engine Speed Sensor................636
B112 - Replace Brake Pedal Switches (5G VNF)................637
B112 - Replace Brake Pedal Switches (5GL)................639
B150 - Replace Thermostat (5G VNF)................642
B151 - Replace Fan Resistor................643
B304 - Replace Refrigerant Pressure Sensor (5G VNF)................645
B511 - Replace DPF Differential Pressure Sensor (5075) (5G VNF)................647
S01 - Replace Main Switch (5G VNF)................649
S01 - Replace Main Switch (5GL)................651
S09 - Replace Multi-Function Lever (5G VNF)................653
S09 - Replace Multi-Function Lever (5GL)................655
R998, R999 - Replace Resistances Connector on Ground Drive PTO................657
Replace Slow Moving Vehicle Light Unit (5G VNF)................658
Replace Slow Moving Vehicle Light Unit (5GL)................661
S106 - Replace Hazard Warning Light Switch (5G VNF)................662
S106 - Replace Hazard Warning Light Switch (5GL)................663
Replace Instrument Panel Switches (5G VNF)................665
Replace Instrument Panel Switches (5GL)................667
Y13 - Replace Fuel Shut-Off Solenoid Valve................669
K01 - Replace Starter Relay (5G VNF)................670
K01 - Replace Starter Motor Relay (5GL)................671
Remove and Install Dashboard Cowls (5G VNF)................672
Remove and Install Dashboard Cowls (5GL)................679
Replace Hand Throttle Lever Potentiometer................686
B999 - Replace Foot Throttle Pedal Potentiometer (5G VNF)................689
B999 - Replace Foot Throttle Pedal Potentiometer (MY20)................694
Replace NH3 ECU (5G VNF)................695
Replace HCU-CP Unit (DEF Valve – Three Ways) (5G VNF)................697