Volvo A35C BM Articulated Hauler Workshop Repair Service Manual PDF - MVOLCONA35C.zip & MVOLCONA35CPC.zip

Full service and repair documentation, complete with electrical wiring schematics, for the Volvo A35C / Volvo BM A35C Articulated Haulers — offering the technical detail needed to maintain, troubleshoot, overhaul, and service the machine the way trained technicians do.

The workshop service repair manual for Articulated Haulers A35C Volvo / A35C Volvo BM contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Articulated Haulers A35C Volvo Service Repair Manual.pdf

MAIN SECTIONS

0 - GENERAL

1 - STANDARD PARTS, SERVICE

2 - ENGINE WITH MOUNTING AND EQUIPMENT

3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS

4 - POWER TRANSMISSION

5 - BRAKE

6 - STEERING

7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT

8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE

9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM

PRODUCT DETAILS:

Pages: 994

File Format: PDF (Windows & Mac & Linux)

Language: English

TABLE OF CONTENTS

0 - Foreword......2

0 - GENERAL......3

00 - DESCRIPTION; COMPLETE MACHINE......4

Description......4

03 - SPECIFICATIONS......6

Brake and compressed air system......6

Capacities-......9

Capacities......10

Dimensions......11

Electrical system......14

Engine......16

Filter change, intervals......20

Hydraulic system......21

Oil and fluid change, intervals......23

Power transmission......24

Product identification plates......26

Steering system......27

Tightening torques......28

Weights......37

07 - STANDARD TIME......39

Time Guide......39

08 - TOOL......48

Drawings of E-tools that can be made in your own workshop......48

Recycling station FRS-10GS......70

Scales 981 2444......72

Special tools for the drivetrain......73

1 - STANDARD PARTS, SERVICE......76

16 - LUBRICANT; FUEL; OTHER FLUID......77

Hydraulic oil, sampling......77

Recommended lubricants......78

17 - SERVICE......80

Cleanliness, brake and hydraulic systems......80

Electric welding......81

Recovering......83

Towing of machine......84

Troubleshooting......86

2 - ENGINE WITH MOUNTING AND EQUIPMENT......87

20 - GENERAL......88

Description......88

Diagnosis using service display unit ......89

Specifications, general (serial no. 5201 –, US 60301–)......90

Specifications, general (serial no. –5200,......91

Specifications, tightening torques-[4526]......92

Specifications, weights......94

Troubleshooting ......95

21 - ENGINE......96

Compression check, engine at operating temperature......96

Engine and transmission, mounting......98

Engine and transmission, removing......101

Engine, mounting......108

Engine, removing......113

Specifications, capacities......123

Specifications, general......124

Valves, adjusting......125

22 - LUBRICATING SYSTEM......127

Description-......127

Specifications, general-[3726]......130

Specifications, general-[3757]......131

Specifications, weights-[3647]......132

23 - FUEL SYSTEM......133

Automatic timing adjuster (alpha adjuster)......133

Automatic timing adjuster, checking......135

Feed pressure, checking......140

Fuel system, bleeding air......141

Injection timing, checking and adjusting......143

Injectors, changing......148

Low and high idle speed, checking and adjusting with service display unit......152

Low emission engines......155

Specifications, capacities-[3401]......157

Specifications, general-[2913]......158

Specifications, general-[3054]......159

Specifications, general-[3224]......160

Specifications, general-[3433]......161

Stall speed, checking with service display unit......162

25 - INLET & EXHAUST SYSTEM......164

Functional description ......164

Specifications, general-[2636]......165

Specifications, general-[2730]......166

Specifications, weights ......167

Specifications, weights-[2837]......168

26 - COOLING SYSTEM......169

Checking function......169

Coolant pump, removed, reconditioning......171

Coolant, changing......178

Description ......181

Fan drive, description......185

Fan motor, adjusting speed......187

Fan motor, reconditioning......189

Hydraulic motor and hydraulic pump for fan,......194

Radiator, adjusting......196

Radiator, changing......198

Specifications, capacities ......201

Specifications, general-[1840]......202

Specifications, general-[2158]......203

Specifications, general-[2420]......204

Specifications, tightening torques ......205

3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS......206

30 - GENERAL......207

Charging of batteries......207

Codes used in wiring diagrams......208

Electrical symbols......219

Electrical system and instruments......223

Explanations of wiring diagrams......224

Special instructions for servicing the electrical system......226

Specifications, general-[1511]......227

31 - BATTERY......228

Specifications, General ......228

32 - ALTERNATOR; CHARGE REGULATOR......229

Alternator, changing......229

Specifications, general-[1402]......231

33 - STARTING SYSTEM......232

Specifications, general-[1258]......232

Starter motor, changing......233

35 - LIGHTING......234

Headlights, alignment......234

Headlights, changing light bulb......235

Specifications, general-[1159]......236

37 - CABLE; FUSE; RELAY......237

Circuit 1 (serial no. 5201–, US 60301–)......237

Circuit 1 (serial no. –5200, US –60300)......241

Circuit 10 (serial no. 5201–, US 60301–)......244

Circuit 10 (serial no. –5200, US –60300)......247

Circuit 11, spare (serial no. 5201–, US 60301–)......250

Circuit 11, spare (serial no. –5200, US –60300)......252

Circuit 12 (serial no. 5201–, US 60301–)......254

Circuit 2 (serial no. 5201–, US 60301–)......258

Circuit 2 (serial no. –5200, US –60300)......262

Circuit 3 (serial no. 5201–, US 60301–)......266

Circuit 3 (serial no. –5200, US –60300)......269

Circuit 4 (serial no. 5201–, US 60301–)......272

Circuit 4 (serial no. –5200, US –60300)......275

Circuit 5 (serial no. 5201–, US 60301–)......278

Circuit 5 (serial no. –5200, US –60300)......281

Circuit 5 cont’d. (serial no. 5201–, US 60301–)......285

Circuit 5 cont’d. (serial no. –5200, US –60300)......288

Circuit 6 (serial no. 5201–, US 60301–)......291

Circuit 6 (serial no. –5200, US –60300)......294

Circuit 6 cont’d. (serial no. 5201–, US 60301–)......297

Circuit 6 cont’d. (serial no. –5200, US –60300)......300

Circuit 7 (serial no. 5201–, US 60301–)......303

Circuit 7 (serial no. –5200, US –60300)......306

Circuit 8 (serial no. 5201–, US 60301–)......309

Circuit 8 (serial no. –5200, US –60300)......312

Circuit 9 (serial no. 5201–, US 60301–)......315

Circuit 9 (serial no. –5200, US –60300)......319

Connectors, cables (serial no. 5201–, US 60301–)......322

Connectors, cables (serial no. –5200, US –60300)......351

Connectors, illustrations......376

Fuses and relays in left electrical distribution box......380

Left electrical distribution box......382

Other fuses and relays......384

Right electrical distribution box (serial no. 5201–, US 60301–)......386

Right electrical distribution box (serial no. –5200, US –60300)......388

Specifications, general ......390

38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM......391

Combination instrument (serial no. –4915,......391

Contronic Information display unit......393

Contronic Service display unit......395

Diagnosis using service display unit-[4525]......397

Information display unit, displays......400

Information display unit, summary......406

Operator information......407

Other instruments and operating controls......408

Other operating controls (serial no. –5200,......410

Right instrument panel-[5023]......412

Right instrument panel......414

Sensor for retarder temperature (SE13), measuring resistance......416

Service display unit, displays......417

Service display unit, summary......430

Speedometer, electric, calibrating......431

Speedometer, electric, changing......432

Speedometer, electronic, description......434

Speedometer, electronic, programming instructions......438

4 - POWER TRANSMISSION......443

40 - GENERAL......444

Checking main, torque converter and lubrication oil pressure......444

Description-[4003]......449

Pressure checks......451

41 - CLUTCH; TORQUE CONVERTER......454

Specifications, weights-[3901]......454

42 - TRANSMISSION; HYDRAULIC CONTROL......455

Clutches, brakes and solenoids......455

Component and description......456

Diagnosis using service display unit-[3543]......460

Gearshifting control system......462

Measuring resistance of solenoids......463

Missing signal from both engine speed sensor (SE3) and speed sensor (SE4)......468

Missing signal from engine speed sensor (SE3)......469

Other causes of malfunction......470

Retarder valve, changing seal......472

Specifications, capacities-[3825]......473

Specifications, general-[3252]......474

Specifications, general-[3707]......475

Specifications, tightening torques-[3759]......476

Specifications, weights-[3733]......477

Transmission PT1761......478

Transmission retarder valve, adjusting air pressure......479

Transmission, checking resistance of solenoids......480

Transmission, clutches and brakes......487

Transmission, mounting downward through door opening......489

Transmission, mounting–upward......493

Transmission, removing upward......500

Transmission, removing–downward......507

Troubleshooting chart......514

Troubleshooting-[2745]......521

Turbine speed sensor, changing......522

43 - GEARBOX......525

Checking and adjusting longitudinal differential lock – from underneath......525

Dropbox, changing seal for front output shaft......528

Dropbox, changing seal for input shaft......529

Dropbox, changing seal for rear output shaft......531

Dropbox, mounting......532

Dropbox, removing......536

General......540

Sensors for high and low range, adjusting......546

Specifications, capacities-[2202]......548

Specifications, general-[2045]......549

Specifications, tightening torques-[2136]......550

Specifications, weights-[2111]......551

45 - PROPELLER SHAFT......552

Propeller shaft between transmission and......552

Propeller shaft for front bogie axle, changing......554

Propeller shaft for rear bogie axle, changing......557

Propeller shaft in frame joint, changing......559

Propeller shaft, front output shaft......560

Specifications, tightening torques-[2010]......562

Specifications, weights-[1944]......564

46 - FRONT AXLE; REAR AXLE......565

Dog clutch 6x6, checking and adjusting......565

Hub, changing seals......569

Specifications, capacities-[1150]......570

Specifications, capacities-[1320]......571

Specifications, capacities-[1444]......572

Specifications, general-[1059]......573

Specifications, general-[1221]......574

Specifications, general-[1351]......575

Specifications, general-[1537]......576

Specifications, tightening torques-[1628]......577

Specifications, weights-[1125]......579

Specifications, weights-[1247]......580

Specifications, weights-[1417]......581

Specifications, weights-[1602]......582

Transverse differential lock, adjusting......583

49 - MISCELLANEOUS......587

Transmission, hydraulic diagram......587

5 - BRAKE......590

50 - GENERAL......591

Description-[0904]......591

Specifications, tightening torques-[0832]......594

51 - WHEEL BRAKE......595

Brake caliper, changing......595

Brake caliper, reconditioning......599

Brake discs, changing......603

Brake pads for service brake, changing......611

Specifications, general-[0618]......615

52 - HYDRAULIC BRAKE SYSTEM......616

Accumulator, checking......616

Brake pads for service brake, checking......621

Brake pump, changing piston rings......624

Brake pump, changing......630

Brake system, bleeding and filling oil (serial no. –5200, US –60300)......632

Brake system, bleeding and filling oil......638

Brake system, changing brake oil and-[0436]......643

Brake system, changing brake oil and......647

Brake system, checking function......651

Foot brake valve, changing......655

Foot brake valve, reconditioning (removed)......658

Foot brake valve, setting......660

Foot brake valve......663

Relay valves......666

Specifications, capacities-[0158]......668

Specifications, general-[0132]......669

Specifications, general-[5527]......670