John Deere 890 Auger & Specialty Crop Platforms Repair Service Manual TM1632 PDF - MJODTM1632.zip

This is a full service and repair manual for the John Deere Auger & Specialty Crop Platforms 890, containing every piece of workshop data needed to service, troubleshoot, fix, and overhaul or rebuild the equipment the way trained technicians do.

The John Deere 890 Auger Specialty Crop Platforms repair manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM1632 - John Deere 890 Auger & Specialty Crop Platforms Technical Manual (Repair).PDF

Total Pages: 508 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

MAIN SECTIONS

Foreword

Service Technician Response

General

Safety

Specifications

General Information

Lubrication

Platform Drives

General Information

Components

Knife Drive Sheave and Belt

Reel Drive

Auger Drives

Conditioner Driveline

Main Gear Case

Reel

General Information

Diagnosing Malfunctions

Reel

Reel Cam and Reel Cam Followers

Reel Teeth, Reel Bar, and Reel Bar Bearings

Hydraulic Driven Reel (If Equipped)

Augers

General Information

Diagnosing Malfunctions

Components

Adjust Strippers to Augers

Auger Bearings and End Shafts

Upper and Lower Augers

Cutterbar and Cutting Components

General Information

Diagnosing Malfunctions

Knife Sections

Knives

Knife Drive

Cutterbar

Electrical System

General Information

Turn/Warning Lights

Connector Repair

Conditioner

General Information

Diagnosing Malfunctions

Conditioner Roll Adjustments

Conditioner Roll Bearings Repair

Conditioner Rolls Repair

TABLE OF CONTENTS................1

Section 10: General................12

Group 05: Safety................12

Recognize Safety Information................15

Understand Signal Words................16

Follow Safety Instructions................17

Prepare for Emergencies................18

Avoid High-Pressure Fluids................19

Park Machine Safely................20

Support Machine Properly................21

Wear Protective Clothing................22

Work in Clean Area................23

Service Machines Safely................24

Work In Ventilated Area................25

Illuminate Work Area Safely................26

Replace Safety Signs................27

Use Proper Lifting Equipment................28

Remove Paint Before Welding or Heating................29

Avoid Heating Near Pressurized Fluid Lines................30

Practice Safe Maintenance................31

Practice Safe Service Procedures................454

Use Proper Tools................33

Construct Dealer Fabricated Tools Safely................34

Dispose of Waste Properly................35

Live With Safety................36

Group 10: Specifications................488

890 Auger Platform (Specifications and design subject to change without notice.)................12

890 Specialty Crop Auger Platform (Specifications and design are subject to change without notice.)................12

Metric Bolt and Cap Screw Torque Values................46

Unified Inch Bolt and Cap Screw Torque Values................48

Service Recommendations For O-Ring Boss Fittings................50

Service Recommendations For 37° Flare and 30° Cone Seat Connectors................52

Group 15: General Information................12

890 Platforms................56

Platform Lift Lockout................58

Knockdown Bar................59

Cutterbar Knife Storage Information common with Operator's Manual.................13

Metric And Customary Design................62

Repair Components................63

Unauthorized Modifications................64

Care Of V-Belts Information common with Operator's Manual.................13

Care of Chains................66

Install O-Ring Connector Link Information common with Operator's Manual.................13

Tighten Bearing Locking Collar Information common with Operator's Manual.................13

Group 20: Lubrication................13

Grease................71

Gear Case Oil................72

Alternative and Synthetic Lubricants................73

Mixing of Lubricants................74

Lubricant Storage................75

Perform Lubrication and Maintenance................76

Conditioner and Conditioner Driveline Lubrication Label Location (890 Auger Platform)................77

Lubrication Label Locations................78

Section 20: Platform Drives................80

Group 05: General Information................80

Practice Safe Service Procedures................454

Stay Clear of Rotating Drivelines................84

890 Auger Platform Operation................86

890 Specialty Crop Auger Platform Operation................88

Group 10: Components................80

Left-Hand Upper Auger Drive................309

Left-Hand Lower Auger Drive (890 Specialty Crop)................310

Right-Hand Upper Auger Drive (890 Specialty Crop)................311

Right-Hand Lower Auger Drive (890 Specialty Crop)................313

Group 15: Knife Drive Sheave and Belt................80

Service Equipment and Tools................405

Other Material................441

Specifications................488

Remove Knife Drive Sheave................101

Install Knife Drive Sheave................102

Replace Knife Drive Belt................104

Adjust Knife Drive Belt................105

Align Knife Drive Belt................106

Group 20: Reel Drive................80

Specifications................488

Replace Reel Drive Belt................109

Adjust Reel Drive Belt (Serial No. -119001)................112

Adjust Reel Drive Belt (Serial No. 121001- )................114

Replace Reel Drive Chain................116

Adjust Reel Drive Chain................119

Group 25: Auger Drives................80

Service Equipment and Tools................405

Other Material................441

Specifications................488

Replace Left-Hand Upper or Lower Auger Drive Chain and Sprockets................126

Replace Left-Hand Lower Auger Drive Chain and Sprockets (890 Specialty Crop)................131

Replace Right-Hand Auger Drive Chain (890 Specialty Crop)................135

Replace Right-Hand Lower Auger Sprocket (890 Specialty Crop)................139

Replace Right-Hand Upper Auger Sprocket (890 Specialty Crop)................143

Adjust Upper and Lower Auger Drive Chains................146

Group 30: Conditioner Driveline................81

Service Parts Kits................261

Specifications................488

Remove and Install Conditioner Driveline................151

Repair Conditioner Driveline................154

Group 35: Main Gear Case................81

Essential or Recommended Tools................440

Service Equipment and Tools................405

Other Material................441

Service Parts Kits................261

Specifications................488

Remove Main Gear Case................163

Disassemble and Inspect Main Gear Case................169

Assemble Main Gear case................171

Install Main Gear Case................176

Section 30: Reel................181

Group 05: General Information................178

Reel................181

Sprocket Driven Reel Speeds (890 Auger Platform)................182

Sprocket Driven Reel Speeds (890 Specialty Crop)................183

Hydraulic Driven Reel Speeds-In Non Seeded Crops and In Seeded And Specialty Crops (If Equipped)................184

Group 10: Diagnosing Malfunctions................178

Feeding Malfunctions................458

Windrow Formation Malfunctions................189

Miscellaneous Malfunctions................460

Hydraulic Driven Reel Malfunctions (If Equipped)................191

Group 15: Reel................181

Service Equipment and Tools................405

Specifications................488

Remove Reel................195

Replace Reel Bearings................202

Replace Reel End Shaft................210

Install Reel................212

Adjust Reel Height................215

Change Reel Speed (Mechanical Drive)................221

Remove Reel Jackshaft And Bearing................224

Assemble And Install Jackshaft Assembly................230

Group 20: Reel Cam and Reel Cam Followers................178

Specifications................488

Replace Reel Cam Followers (Serial No. -119001)................233

Adjust Reel Cam (Serial No. -119001)................238

Adjust Cam Follower Engagement (Serial No. -119001)................240

Replace Reel Cam Followers (Serial No. 121001- )................242

Adjust Reel Cam (Serial No. 121001- )................246

Adjust Cam Follower Engagement (Serial No. 121001- )................248

Group 25: Reel Teeth, Reel Bar, and Reel Bar Bearings................178

Remove Tooth Bar................251

Replace Reel Tooth Bar Bearings Information common with Operator's Manual.................179

Replace Reel Teeth Information common with Operator's Manual.................179

Group 30: Hydraulic Driven Reel (If Equipped)................179

Service Equipment and Tools................405

Other Material................441

Service Parts Kits................261

Specifications................488

Hydraulic Driven Reel Operation and Component Location................263

Test Hydraulic Reel Drive................264

Remove and Install Reel Hydraulic Pump Sprockets................267

Remove and Install Chain Tensioner................269

Replace Speed Sensor................270

Remove and Install Reel Hydraulic Pump................271

Disassemble and Assemble Reel Hydraulic Pump................273

Inspect Reel Hydraulic Pump................277

Remove and Install Reel Hydraulic Motor Sprockets and Slotted Disk................279

Remove and Install Reel Hydraulic Motor................281

Disassemble and Assemble Reel Hydraulic Motor................283

Inspect Reel Hydraulic Motor................288

Remove and Install Reel Hydraulic Valve Block................290

Disassemble and Assemble Reel Hydraulic Valve Block................292

Inspect Reel Hydraulic Valve Block................297

Section 40: Augers................303

Group 05: General Information................299

Specifications................488

Augers................303

Group 10: Diagnosing Malfunctions................299

Feeding Malfunction................305

Windrow Forming Malfunction................306

Miscellaneous Malfunction................307

Group 15: Components................299

Left-Hand Upper Auger Drive................309

Left-Hand Lower Auger Drive (890 Specialty Crop)................310

Right-Hand Upper Auger Drive (890 Specialty Crop)................311

Right-Hand Lower Auger Drive (890 Specialty Crop)................313

Group 20: Adjust Strippers to Augers................303

Specifications................488

Adjust Upper and Lower Strippers to Augers Information common with Operator's Manual.................299

Adjust Center Strippers to Lower Auger Information common with Operator's Manual.................299

Group 25: Auger Bearings and End Shafts................299

Service Equipment and Tools................405

Other Material................441

Specifications................488

Replace Right-Hand Lower Auger Bearing (890 Auger Platform)................325

Replace Right-Hand Upper Auger Bearing (890 Auger Platform)................326

Replace Left-Hand Auger Bearings................329

Replace Upper Right-Hand Auger Bearing (890 Specialty Crop)................334

Replace Lower Right-Hand Auger Bearing (890 Specialty Crop)................336

Replace Lower Left-Hand Auger Bearing (890 Specialty Crop)................337

Replace Auger End Shaft................339

Group 30: Upper and Lower Augers................303

Service Equipment and Tools................405

Other Material................441

Specifications................488

Remove Upper and Lower Augers (890 Auger Platform)................345

Install Upper and Lower Augers (890 Auger Platform)................350

Remove Upper Auger (890 Specialty Crop)................354

Remove Lower Left-Hand Auger (890 Specialty Crop)................358

Remove Lower Right-Hand Auger (890 Specialty Crop)................359

Install Upper and Lower Augers (890 Specialty Crop)................360

Straighten Augers................364

Section 50: Cutterbar and Cutting Components................366

Group 05: General Information................366

Practice Safe Service Procedures................454

Cutterbar................370

Knife Sections................372

Knife Overlap................373

Knife Hold-Downs................374

Group 10: Diagnosing Malfunctions................366

Cutting Malfunction................381

Group 15: Knife Sections................372

Essential or Recommended Tools................440

Specifications................488

Replace Bolt-On Knife Sections................390

Replace Center Knife Sections-890 Auger Platform Information common with Operator's Manual.................366

Replace Center Knife Sections-890 Specialty Crop Platform................393

Group 20: Knives................366

Specifications................488

Time Knives Information common with Operator's Manual.................366

Knife Overlap Information common with Operator's Manual.................366

Remove Knives Information common with Operator's Manual.................366

Install Knives Information common with Operator's Manual.................366

Group 25: Knife Drive................366

Essential Tools or Recommended Tools................404

Service Equipment and Tools................405

Other Material................441

Specifications................488

Remove and Disassemble Knife Drive................408

Assemble and Install Knife Drive................414

Group 30: Cutterbar................370

Specifications................488

Adjust Regular Knife Hold-Downs Information common with Operator's Manual.................366

Adjust Non-Clog Knife Hold-Downs Information common with Operator's Manual.................366

Install Regular Cutterbar Guards................425

Install Non-Clog Cutterbar Guards................428

Section 60: Electrical System................430

Group 05: General Information................430

Platform Electrical System Description................432

Platform Wiring Harness Diagram................433

Group 10: Turn/Warning Lights................430

Replace Turn/Warning Light Fixture................437

Replace Turn/Warning Light Bulb................438

Group 15: Connector Repair................430