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Komatsu D65- Bulldozers Repair Service Manuals - MKMTSD65OPEK.zip

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Complete service repair manual for Komatsu Bulldozers D65E, D65EX, D65P, D65PX, D65WX, with all the technical information to maintain, diagnose, repair, service like professional mechanics.


Komatsu Bulldozers D65E, D65EX, D65P, D65PX, D65WX workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 11,623 pages


File Format: PDF


Language: English


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TABLE OF CONTENTS


Shop Manual, contents binder, binder label and tabs ... SEN00046-09


00 Index and foreword ... SEN00047-09


Index ... SEN00055-09 q


Foreword and general information ... SEN00056-04


01 Specification... SEN00048-04


Specification and technical data... SEN00057-04


10 Structure, function and maintenance standard ... SEN00049-05


Engine and cooling system ... SEN00281-01


Power train, Part 1 ... SEN00282-02


Power train, Part 2 ... SEN00283-03


Undercarriage and frame ... SEN00284-04


Hydraulic system, Part 1 ... SEN00285-01


Hydraulic system, Part 2 ... SEN00286-01


Hydraulic system, Part 3 ... SEN00287-01


Work equipment... SEN00288-00


Cab and its attachments ... SEN00289-00


Electrical system ... SEN00290-03


20 Standard value table ... SEN00050-02


Standard service value table... SEN00584-02


30 Testing and adjusting ... SEN00051-03


Testing and adjusting, Part 1... SEN00585-03


Testing and adjusting, Part 2... SEN00586-01


Testing and adjusting, Part 3... SEN00587-02


40 Troubleshooting ... SEN00052-04


General information on troubleshooting... SEN00588-04 q


Troubleshooting by failure code (Display of code), Part 1 ... SEN00589-03


Troubleshooting by failure code (Display of code), Part 2 ... SEN00590-04 q


Troubleshooting by failure code (Display of code), Part 3 ... SEN00591-01


Troubleshooting by failure code (Display of code), Part 4 ... SEN00592-00


Troubleshooting of electrical system (E-mode)... SEN00593-02


Troubleshooting of hydraulic and mechanical system (H-mode) ... SEN00594-00


Troubleshooting of engine (S-mode) ... SEN00595-01


50 Disassembly and assembly ... SEN00053-04


General information on disassembly and assembly ... SEN00944-04


Engine and cooling system, Part 1 ... SEN00945-03


Engine and cooling system, Part 2 ... SEN00946-03


Power train, Part 1 ... SEN00947-01


Power train, Part 2 ... SEN00948-01


Undercarriage and frame, Part 1 ... SEN00949-01


Undercarriage and frame, Part 2 ... SEN00950-04


Hydraulic system ... SEN00951-01


Work equipment... SEN00952-01


Cab and its attachments ... SEN00953-03


Electrical system... SEN00954-00


90 Diagrams and drawings ... SEN00054-03


Hydraulic diagrams and drawings... SEN00058-01


Electrical diagrams and drawings ... SEN00059-02


SEBD001920 - Bulldozer D65E,P-12 & D65EX,PX-12 Shop Manual (SN60001&up)...2


  COVER...2


  CONTENTS...3


  01 GENERAL...30


    GENERAL ASSEMBLY DRAWING...31


    SPECIFICATIONS...35


    WEIGHT TABLE...51


    TABLE OF FUEL, COOLANT AND LUBRICANTS...57


  10 STRUCTURE AND FUNCTION...59


    RADIATOR, OIL COOLER...60


    ENGINE CONTROL...62


    POWER TRAIN SYSTEM...65


    POWER TRAIN SKELETON...66


    POWER TRAIN UNIT...69


    POWER TRAIN HYDRAULIC PIPING DIAGRAM...71


    POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM...76


    POWER TRAIN HYDRAULIC SYSTEM DIAGRAM...77


    DAMPER, UNIVERSAL JOINT...81


    TORQUE CONVERTER AND PTO...83


    TRANSMISSION CONTROL...85


    TRANSMISSION...89


    TRANSMISSION CONTROL VALVE...98


    MAIN RELIEF VALVE...107


    LUBRICATION RELIEF VALVE...109


    STEERING, BRAKE CONTROL...110


    BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE (D65E, P-12)...112


    STEERING CONTROL VALVE (D65E, P-12)...125


    STEERING BRAKE VALVE...132


    REDUCING VALVE...136


    STEERING AND BRAKE CONTROL (D65EX, PX-12)...138


    BEVEL GEAR SHAFT, HSS STEERING AND BRAKE (D65EX, PX-12)...141


    BEVEL GEAR SHAFT, HSS BRAKE VALVE (D65EX, PX-12)...162


    SCAVENGING PUMP STRAINER...166


    POWER TRAIN OIL STRAINER...167


    POWER TRAIN OIL FILTER...168


    FINAL DRIVE...169


    MAIN FRAME...172


    TRACK FRAME...173


    RECOIL SPRING...175


    SUSPENSION...177


    WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM ...181


      ANGLEDOZER...181


      STRAIGHT TILTDOZER...183


      POWER PITCH DOZER...185


      RIPPER...187


    PPC CONTROL PIPING DIAGRAM...188


    WORK EQUIPMENT CONTROL...193


    WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM...195


    WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM...196


    STEERING AND WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM...203


    STEERING AND WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM...204


    HYDRAULIC TANK AND FILTER...211


    HYDRAULIC, HSS PUMP (D65EX, PX-12)...215


    PPC VALVE (for steering) (D65EX, PX-12)...230


    PPC VALVE (for steering) (D65E, P-12)...237


    PPC VALVE (for blade lift, tilt and ripper)...241


    PPC CHARGE VALVE...254


    PPC LOCK VALVE...256


    MAIN CONTROL VALVE (2-SPOOL Valve - D65E, P-12)...257


    MAIN CONTROL VALVE (3-SPOOL Valve - D65EX, PX-12)...295


    POWER PITCH SELECTOR VALVE...347


    HSS MOTOR...350


    OPERATION OF STEERING, WORK EQUIPMENT CONTROL CIRCUIT...355


    SUCTION VALVE...363


    PISTON VALVE...367


    WORK EQUIPMENT...368


    ELECTRICAL CIRCUIT DIAGRAM...372


    ENGINE CONTROL...384


    MACHINE MONITOR SYSTEM...385


    SENSORS...388


  20 TESTING AND ADJUSTING...390


    STANDARD VALUE TABLE FOR ENGINE...391


    STANDARD VALUE TABLE FOR CHASSIS...399


    STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM...424


    TOOL LIST FOR TESTING AND ADJUSTING...431


    ADJUSTING VALVE CLEARANCE...433


    MEASURING COMPRESSION PRESSURE...434


    MEASURING BLOWBY...435


    ADJUSTING FUEL INJECTION TIMING...436


    MEASURING EXHAUST COLOR...438


    MEASURING BOOST PRESSURE...439


    MEASURING EXHAUST TEMPERATURE (D65P, EX, PX-12)...440


    MEASURING ENGINE OIL PRESSURE...441


    MEASURING ENGINE SPEED...441


    TESTING FAN BELT TENSION...442


    MEASURING SPEED AT TORQUE CONVERTER STALL...443


    ADJUSTING FUEL CONTROL LINKAGE...444


    ADJUSTING STEERING AND DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LEVER LINKAGE (D65E, P)...450


    ADJUSTING DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LINKAGE...457


    ADJUSTING BRAKE PEDAL LINKAGE...463


      D65E, P-12...463


      D65EX, PX-12...465


    ADJUSTING WORK EQUIPMENT CONTROL LINKAGE...466


    ADJUSTING STRAIGHT TILTDOZER...468


    ADJUSTING PPC VALVE...470


    MEASURING POWER TRAIN OIL PRESSURE...471


      D65E, P-12...471


      D65EX. PX-12...478


    TESTING AND ADJUSTING WORK EQUIPMENT HYDRAULIC PRESSURE...485


    TESTING AND ADJUSTING WORK EQUIPMENT, STEERING HYDRAULIC PRESSURE...486


    TESTING AND ADJUSTING CONTROL CIRCUIT PRESSURE...488


    MEASURING OUTPUT PRESSURE OF PPC VALVE...490


    MEASURING OIL LEAKAGE FROM HSS MOTOR (D65EX, PX-12)...492


    MEASURING LEAKAGE INSIDE CYLINDER...492


    BLEEDING AIR FROM HYDRAULIC CYLINDER...493


    RELEASING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT...493


    PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE...494


    PROCEDURE FOR TESTING SENSORS...495


    TESTING AND AJUSTING "OPEN" AND "CLOSE" LOCK AND STEADY REST OF OPERATOR'S CAB DOOR...497


    TROUBLESHOOTING...500


      POINTS TO REMEMBER WHEN TROUBLESHOOTING...501


      SEQUENCE OF EVENTS IN TROUBLESHOOTING...502


      POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE...503


      CHECKS BEFORE TROUBLESHOOTING...511


      METHOD OF USING MATRIX TROUBLESHOOTING CHART...512


      METHOD OF USING TROUBLESHOOTING CHARTS...516


      TYPE OF CONNECTOR AND POSITION OF INSTALLATION...518


      CONNECTOR POSITION DRAWING...519


      CONNECTION TABLE FOR CONNECTOR PIN NUMBERS...525


      ELECTICAL CIRCUIT DIAGRAMS FOR EACH SYSTEM...548


      TROUBLESHOOTING OF ENGINE (S MODE)...552


        S-1 Starting performance is poor (Starting always takes time)...553


        S-2 Engine does not start...554


          1 Engine does not turn...554


          2 Engine turns but no exhaust gas comes out (Fuel is not being injected)...555


          3 Exhaust gas comes out but engine does not start (Fuel is being injected)...556


        S-3 Engine does not pick up smoothly (Follow-up is poor)...557


        S-4 Engine stops during operations...558


        S-5 Engine does not rotate smoothly...559


        S-6 Engine lacks output (no power)...560


        S-7 Exhaust gas is black (incomplete combustion)...561


        S-8 Oil consumption is excessive (or exhaust gas is blue)...562


        S-9 Oil becomes contaminated quickly...563


        S-10 Fuel consumption is excessive...564


        S-11 Oil is in cooling water, or water spurts back, or water level goes down...565


        S-12 Oil pressure lamp lights up (drop in oil pressure)...566


        S-13 Oil level rises...567


        S-14 Water temperature becomes too high (overheating)...568


        S-15 Abnormal noise is made...569


        S-16 Vibration is excessive...570


      TROUBLESHOOTING OF HYDRAULIC, MECHANICAL SYSTEM (H MODE)...571


        Table of Failure Models and Causes (Hydraulic, Mechanical Systems)...572


        H-1 Brake does not work...573


        H-2 Machine does not turn. (can travel in a straight line) D65E, P-12...574


        H-3 Turning speed is slow (cannot turn) or lacks power when turning. D65EX, PX-12...576


        H-4 Overruns when turning D65E, P-12...578


        H-5 Can turn in only one direction (when steering and directional lever is operated) D65E, P-12...579


        H-6 Excessive time lag...581


        H-7 Machine can travel in only one direction (forward or reverse)...581


        H-8 Machine does not move (when engine is started and lever is shifted to 2nd or 3rd)...582


          1) D65E, P-12...582


          2) D65EX, PX-12...584


        H-9 Machine does not move in any speed range...586


          1) D65E, P-12...586


          2) D65EX, PX-12...588


        H-10 Power train oil temperature rises too...590


        H-11 Drawbar pull is weak, travel speed is slow...592


          1) D65E, P-12...592


          2) D65EX, PX-12...594


        H-13 Abnormal noise is generated from around hydraulic pump or hydraulic, HSS pump...595


        H-14 Speed of all work equipment is slow...596


        H-15 No work equipment moves D65E, P-12...598


        H-16 All work equipment lacks power D65E, P-12...598


        H-17 Turning speed and speed of all work equipment is slow D65EX, PX-12...599


        H-18 Machine cannot turn and no work equipment moves D65EX, PX-12...601


        H-19 Turning and all work equipment lacks power D65EX, PX-12...601


        H-20 Blade lifting speed is slow or lacks power...602


          1) D65E, P-12...602


          2) D65EX, PX-12...602


        H-21 Blade tilt speed is slow or lacks power...603


          1) D65E, P-12...603


          2) D65EX, PX-12...603


        H-22 Hydraulic drift of blade lift is excessive...604


        H-23 Hydraulic drift of blade tilt is excessive...604


      TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)...605


        TABLE OF FAILURE MODES AND CAUSES (ELECTRICAL SYSTEM)...606


        E-1 Starting motor is not cranked when starting switch is turned to ON...607


        E-2 Lamps do not light up...613


          a) Front lamps...613


          b) Rear lamps...613


        E-4 Automatic preheating is not carried out when glow switch is turned to AUTO...617


        E-5 Wiper does not work...623


        E-6 No washer fluid is sprayed out...625


        E-7 Air conditioner has no effect...627


          a) No air comes out...627


          b) Does not become cool...627


      TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)...635


        TABLE OF FAILURE MODES AND CAUSES (MACHINE MONITOR SYSTEM)...636


        M-1 No display is given on monitor panel when starting switch is turned to ON...637


        M-2 When starting switch is turned ON, all monitor panel lamps light up and do not go out...637


        M-3 Preheating display is abnormal...638


          Preheating monitor does not light up...638


          Preheating monitor does not go out...638


        M-4 CAUTION items light up or flash...644


          CHARGE lights up or flashes...644


          When starting switch is at ON and engine is started ENGINE OIL PRESSURE lights up or flashes...645


          COOLANT TEMPERATURE flashes...646


          POWER TRAIN OIL TEMPERATURE flashes...648


        M-5 Buzzer is abnormal...650


          a) Caution item flashes but buzzer does not sound...650


          b) Monitor display is normal, but buzzer sounds...650


        M-6 Warning lamp is abnormal...651


          a) Caution item flashing but lamp does not flash...651


          b) Monitor display is normal but lamp flashes...651


        M-7 Gauge is abnormal...652


          a) Abnormality in engine coolant temperature gauge...652


          b) Abnormality in power train oil temperature gauge...653


          c) Abnormality in fuel level gauge...654


        M-8 Service meter does not move after engine is started...658


        M-9 Monitor panel lighting does not light up (front lamps are normal)...659


  30 DISASSEMBLY AND ASSEMBLY...661


    METHOD OF USING MANUAL...664


    PRECAUTIONS WHEN CARRYING OUT OPERATION...665


    SPECIAL TOOL LIST...667


    SPECIAL TOOL SKETCH...672


    STARTING MOTOR...673


      REMOVAL...673


      INSTALLATION...673


    ALTERNATOR ASSEMBLY...674


      REMOVAL...674


      INSTALLATION...674


    ENGINE OIL COOLER CORE...676


      REMOVAL...676


      INSTALLATION...676


    FUEL INJECTION PUMP ASSEMBLY...677


      REMOVAL...677


      INSTALLATION...678


    WATER PUMP ASSEMBLY...679


      REMOVAL...679


      INSTALLATION...679


    TURBOCHARGER ASSEMBLY...681


      REMOVAL...681


      INSTALLATION...681


    NOZZLE HOLDER ASSEMBLY (D65P, EX, PX)...682


      REMOVAL...682


      INSTALLATION...682


    NOZZLE HOLDER ASSEMBLY (D65E)...683


      REMOVAL...683


      INSTALLATION...683


    THERMOSTAT ASSEMBLY...684


      REMOVAL...684


      INSTALLATION...684


    CYLINDER HEAD ASSEMBLY (D65P, EX, PX)...686


      REMOVAL...686


      INSTALLATION...690


    CYLINDER HEAD ASSEMBLY (D65E)...698


      REMOVAL...698


      INSTALLATION...701


    ENGINE FRONT SEAL...708


      REMOVAL...708


      INSTALLATION...709


    ENGINE REAR SEAL...710


      REMOVAL...710


      INSTALLATION...711


    AIR CONDITIONER COMPRESSOR ASSEMBLY...714


      REMOVAL...714


      INSTALLATION...714


    AIR CONDITIONER CONDENSER ASSEMBLY...715


      REMOVAL...715


      INSTALLATION...715


    FUEL TANK ASSEMBLY...716


      REMOVAL...716


      INSTALLATION...717


    RADIATOR ASSEMBLY...722


      REMOVAL...722


      INSTALLATION...724


    HYDRAULIC OIL COOLER ASSEMBLY...724


      REMOVAL...724


      INSTALLATION...724


    ENGINE ASSEMBLY (Cab specification)...725


      REMOVAL...725


      INSTALLATION...728


    ENGINE ASSEMBLY (Canopy specification)...736


      REMOVAL...736


      INSTALLATION...738


    DAMPER ASSEMBLY...739


      REMOVAL...739


      INSTALLATION...741


    POWER TRAIN UNIT ASSEMBLY (D65E, P)...743


      REMOVAL...743


      INSTALLATION...748


    POWER TRAIN UNIT ASSEMBLY (D65EX, PX)...749


      REMOVAL...749


      INSTALLATION...754


    POWER TRAIN UNIT (D65E, P)...755


      SEPARATION...755


      CONNECTION...758


    POWER TRAIN UNIT (D65EX. PX)...0


      CONNECTION...760


    TORQUE CONVERTER ASSEMBLY...762


      DISASSEMBLY...762


      ASSEMBLY...764


    PTO ASSEMBLY...767


      DISASSEMBLY...767


      ASSEMBLY...770


    TORQFLOW TRANSMISSION ASSEMBLY...774


      DISASSEMBLY...774


      ASSEMBLY...793


    STEERING CASE ASSEMBLY (D65E, P)...821


      DISASSEMBLY...821


      ASSEMBLY...834


    HSS ASSEMBLY (D65EX. PX)...856


      DISASSEMBLY...856


      ASSEMBLY...877


    TORQUE CONVERTER VALVE ASSEMBLY...901


      REMOVAL...901


      INSTALLATION...901


      DISASSEMBLY...902


      ASSEMBLY...902


    TRANSMISSION CONTROL VALVE ASSEMBLY...903


      REMOVAL...903


      INSTALLATION...903


      DISASSEMBLY...905


      ASSEMBLY...905


    STEERING CONTROL VALVE ASSEMBLY (D65E,P)...909


      REMOVAL...909


      INSTALLATION...909


      DISASSEMBLY...910


      ASSEMBLY...912


    BRAKE VALVE ASSEMBLY (D65EX. PX)...914


      REMOVAL...914


      INSTALLATION...914


      DISASSEMBLY...915


      ASSEMBLY...916


    REDUCING VALVE ASSEMBLY (D65E. P)...917


      REMOVAL...917


      INSTALLATION...917


      DISASSEMBLY...918


      ASSEMBLY...918


    HSS MOTOR ASSEMBLY (D65EX, PX)...919


      REMOVAL...919


      INSTALLATION...919


      DISASSEMBLY...920


      ASSEMBLY...924


    SCAVENGING PUMP ASSEMBLY...931


      REMOVAL...931


      INSTALLATION...931


    POWER TRAIN PUMP ASSEMBLY...932


      REMOVAL...932


      INSTALLATION...932


    FINAL DRIVE ASSEMBLY...933


      REMOVAL...933


      INSTALLATION...934


      DISASSEMBLY...935


      ASSEMBLY...939


    TRACK FRAME ASSEMBLY...944


      REMOVAL...944


      INSTALLATION...945


    RECOIL SPRING ASSEMBLY...946


      REMOVAL...946


      INSTALLATION...946


      DISASSEMBLY...948


      ASSEMBLY...950


    IDLER ASSEMBLY...954


      REMOVAL...954


      INSTALLATION...954


      DISASSEMBLY...956


      ASSEMBLY...957


    TRACK ROLLER ASSEMBLY...962


      REMOVAL...962


      INSTALLATION...962


      DISASSEMBLY...963


      ASSEMBLY...964


    CARRIER ROLLER ASSEMBLY (D65P, PX)...966


      REMOVAL...966


      INSTALLATION...966


    CARRIER ROLLER ASSEMBLY (D65E. EX)...967


      REMOVAL...967


      INSTALLATION...967


      DISASSEMBLY...968


      ASSEMBLY...969


    TRACK SHOE ASSEMBLY...970


      CHECKING BEFORE REMOVAL...970


      REMOVAL (NORMAL)...970


      REMOVAL (WHEN THERE IS ABNORMALITY INSIDE TRACK FRAME)...971


      INSTALLATION...972


      OVERALL DISASSEMBLY...976


      OVERALL ASSEMBLY...981


      PRESS-FITTING JIG DIMENSION TABLE FOR LINK PRESS...995


      FIELD DISASSEMBLY OF ONE LINK...996


      FIELD ASSEMBLY OF ONE LINK...997


    PIVOT SHAFT ASSEMBLY...1003


      REMOVAL...1003


      INSTALLATION...1003


    EQUALIZER BAR ASSEMBLY...1004


      REMOVAL...1004


      INSTALLATION...1005


    EQUALIZER BAR SIDE BUSHING...1006


      REMOVAL...1006


      INSTALLATION...1006


    SEGMENT TEETH...1007


      REMOVAL...1007


      INSTALLATION...1007


    WORK EQUIPMENT PUMP ASSEMBLY (D65E, P)...1008


      REMOVAL...1008


      INSTALLATION...1008


    HSS, WORK EQUIPMENT PUMP ASSEMBLY (D65EX, PX)...1009


      REMOVAL...1009


      INSTALLATION...1009


      DISASSEMBLY...1010


      ASSEMBLY...1015


    PPC PUMP ASSEMBLY...1024


      REMOVAL...1024


      INSTALLATION...1024


    MAIN CONTROL VALVE ASSEMBLY...1025


      REMOVAL...1025


      INSTALLATION...1025


      DISASSEMBLY (3-SPOOL VALVE)...1028


      ASSEMBLY...1030


    MAIN RELIEF VALVE...1036


      REMOVAL...1036


      INSTALLATION...1036


    PPC VALVE ASSEMBLY...1037


      REMOVAL (FOR WORK EQUIPMENT)...1037


      INSTALLATION (FOR WORK EQUIPMENT)...1037


      REMOVAL (D65EX, PX, FOR STEERING)...1039


      INSTALLATION (D65EX, PX, FOR STEERING)...1040


      DISASSEMBLY (FOR WORK EQUIPMENT)...1043


      ASSEMBLY (FOR WORK EQUIPMENT)...1044


      DISASSEMBLY OF PPC VALVE ASSEMBLY (D65EX, PX FOR STEERING)...1045


      ASSEMBLY (D65EX. PX FOR STEERING)...1046


    PPC CHARGE RELIEF VALVE ASSEMBLY...1047


      REMOVAL...1047


      INSTALLATION...1047


      DISASSEMBLY...1048


      ASSEMBLY...1048


    SUCTION VALVE ASSEMBLY...1049


      REMOVAL...1049


      INSTALLATION...1049


    BLADE LIFT CYLINDER ASSEMBLY...1050


      REMOVAL...1050


      INSTALLATION...1050


    BLADE TILT CYLINDER ASSEMBLY...1051


      REMOVAL...1051


      INSTALLATION...1051


    HYDRAULIC CYLINDER ASSEMBLY (BLADE LIFT, BLADE TILT CYLINDER)...1052


      DISASSEMBLY...1052


      ASSEMBLY...1054


    WORK EQUIPMENT ASSEMBLY...1057


      REMOVAL...1057


      INSTALLATION...1058


      DISASSEMBLY...1059


      ASSEMBLY...1061


    RIPPER VALVE ASSEMBLY (OPT.)...1063


      DISASSEMBLY...1063


      ASSEMBLY...1064


    ROPS GUARD...1065


      REMOVAL...1065


      INSTALLATION...1065


    OPERATOR'S CAB ASSEMBLY...1066


      REMOVAL...1066


      INSTALLATION...1067


    CANOPY ASSEMBLY...1068


      REMOVAL...1068


      INSTALLATION...1068


    DASHBOARD ASSEMBLY ...1069


      REMOVAL...1069


      INSTALLATION...1069


    MONITOR ASSEMBLY...1070


      REMOVAL...1070


      INSTALLATION...1070


    FLOOR FRAME ASSEMBLY (D65E-P)...1071


      REMOVAL...1071


      INSTALLATION...1074


    FLOOR FRAME ASSEMBLY (D65EX-PX)...1079


      REMOVAL...1079


      INSTALLATION...1082


  40 MAINTENANCE STANDARD...1087


    ENGINE MOUNT...1088


    POWER TRAIN UNIT MOUNT...1089


    DAMPER, UNIVERSAL JOINT...1090


    TORQUE CONVERTER, PTO...1091


    TRANSMISSION...1093


    TRANSMISSION CONTROL VALVE...1097


    MAIN RELIEF VALVE...1100


    BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE...1101


    BEVEL GEAR SHAFT, HSS STEERING, BRAKE (1/2)...1105


    BEVEL GEAR SHAFT, HSS STEERING, BRAKE (2/2)...1108


    BEVEL GEAR SHAFT, HSS STEERING, BRAKE (1/2)...1110


    STEERING CONTROL VALVE (D65E, P-12)...1113


    BRAKE VALVE (D65EX, PX-12)...1114


    POWER TRAIN, LUBRICATION PUMP...1115


    PPC PUMP...1116


    PPC VALVE...1118


      FOR STEERING (D65EX, PX-12)...1118


      FOR BLADE LIFT, BLADE TILT, RIPPER LIFT...1119


    PPC CHARGE VALVE...1123


    FINAL DRIVE...1124


    HULL FRAME...1126


    TRACK FRAME, RECOIL SPRING...1127


    IDLER...1129


    TRACK ROLLER...1133


    CARRIER ROLLER...1135


    SPROCKET TOOTH PROFILE...1136


    TRACK SHOE (DRY TYPE)...1137


    TRACK SHOE (LUBRICATED TYPE)...1139


    SUSPENSION...1141


    HYDRAULIC PUMP (D65E, P-12)...1145


    HYDRAULIC, HSS PUMP (D65EX, PX-12)...1147


    HSS MOTOR (D65EX-PX-12)...1148


    MAIN CONTROL VALVE...1149


      2 + 1-SPOOL VALVE (D65E, P-12)...1149


      3 + 1-SPOOL VALVE (D65EX, PX-12)...1159


    WORK EQUIPMENT CYLINDER...1169


    WORK EQUIPMENT...1171


    CUTTING EDGE, END BIT...1177


    RIPPER...1178


  90 OTHERS...1179


    SPECIFICATIONS...1180


      SPECIFICATION DRAWING...1180


      SPECIFICATIONS...1181


      WEIGHT TABLE...1187


      TABLE OF FUEL, COOLANT AND LUBRICANTS...1190


    STRUCTURE AND FUNCTION...1191


      REAR GUARD...1191


      WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM...1192


      STEERING AND WORK EQUIPMENT HYDRAULIC CIRCUIT...1193

You will get the following files:
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